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CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.

ORYX GTL PROJECT,RASLAFFAN,QATAR

PROCEDURE QUALIFICATION RECORD (PQR)

TABLE OF CONTENTS

1. PROCEDURE QUALIFICATION RECORD

2. WPS FOR QUALIFICATION

3. AS RUN SHEET

4. N.D.E. REPORT

5 MECHANICAL TEST REPORTS

6 MATERIAL RECORD & CERTIFICATION

7 WELDING CONSUMABLE ANALYSIS REPORT

8 EQUIPEMNT CALIBRATION CERTIFICATE


CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJECT,RASLAFFAN,QATAR
PROCEDURE QUALIFICATION RECORDS (PQR)
Record Actual Conditions Used to Weld Test Coupon.
Sheet 2 - of -3
Procedure Qualification Record No: AS-AL-PQR-43
WPS No.: AS-AL-43 Revision :00 Date :20/07/2005

Welding Process (es):SMAW+GTAW Revision :01 Date :11/08/2005

Types (Manual, Automatic, Semi. Auto) Manual


JOINTS (QW-402)

JOINT SKETCH BEAD SEQUENCES

22

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407): N/A


Material Spec, type or Grade: ASTM A358 347H
to Material Spec, type or Grade: ASTM A358 347H GAS (QW-408)
P.No. 8 Group No.1 to P No.8 Group No.1 Percent Composition
Thickness of Test Coupon : 28.58 mm Gas (es) (Mixture) Flow Rate
Diameter of Test Coupon :24" Shielding Argon 99.995% 11-13lit/min
Heat No. & Certificate No.-See PMI Report Trailing N.A N.A
Heat No. & Certificate No.-See PMI Report Backing Argon 99.995% 15lit/min
FILLER METALS (QW-404) GTAW SMAW
SFA Specification 5.9 5.4
AWS Classification ER 347H E16.8.2-15 ELECTRICAL CHARACTERISTICS (QW-409)
Trade and Manufacturer 347S96 E16.8.2-15 Current DC
SPECIAL METALS METRODE Polarity DCSP for GTAW and DCRP for SMAW
Amps See table Volts See table
Filler Metal F.No. 6 5 Tungsten Electrode Size- 2.4mm
Weld Metal Analysis A.No. 8 8 Orifice Gas Cup Size : 8-16mm
Size of Filler Metal 2.4mm 2.5mm,3.2mm,4mm Heat Input- See actual data sheet table
Heat No. / Certificate No. 37811 WO22643 (2.5mm) Run out length of electrode- See actual data sheet table
WO23013(3.2)mm
WO22615(4.0mm) TECHNIQUE (QW-410)
Deposited Weld Metal 3.0mm 25.58mm Travel Speed See table
POSITION (QW-405) String of Weave Bead- String & Weaving
Position of Groove- 5G Oscillation- N/A
Weld Progression (Uphill, downhill)-Uphill
Other- None Multipass or Single Pass (per side) Multiple
PREHEAT (QW-406) single or Multiple Electrodes Single
Preheat Temp. 37Cmin (Room Temp) Preheat maintanance- none Other None
Interpass Temp.150Cmax
Other: None
CONSORTIUM ASTALDI ARABIA LTD & NASSER S AL HAJRI CO. LTD.
ORYX-GTL PROJEC T,RASLAFFAN,QATAR

PQR No.AS-AL-43 Sheet 3 - of - 3

Tensile Test (ASME IX) Test Specification: ASME IX-2004


UTL UTS
Specimen ID Type Dimensions(mm) Area (mm) Fracture Position Comments Location
(KN) (N / mm)
320 Cross-weld 29.2 x 19.1 557.7 336.9 605 Parent Mat Nil

321 Cross-weld 29.4 x 19.2 564.5 338.9 600 Parent Mat Nil

Guided-Bend Tests (ASME IX) Test Specification: ASME IX-2004

Specimen ID Type Bend Angle Former Diameter Result Comments Location


322 Side Bend 180 4t Acceptable Nil
323 Side Bend 180 4t Acceptable Nil
324 Side Bend 180 4t Acceptable Nil
325 Side Bend 180 4t Acceptable Nil
Macro Examination Test Specification : ASTM E340-00

Specimen ID Type Position Results Comments


326 Weld Section 12 o'clock Acceptable See attached macrograph (magn: x 2.2)

327 Weld Section 6 o'clock Acceptable See attached macrograph (magn: x 2.2)
Hardness Servey Test Specification : ASTM E92-82

Specimen ID Position Type Load Results Comments


326 12 o'clock Vickers 10 Kgf See attached report Nil
327 6 o'clock Vickers 10 Kgf See attached report Nil
Charpy Impact Test Test Specification : ASTM E 23 (Type A Notch)
Temp C Impact Energy Lateral Expansion
Specimen ID Location Dimension Joules, J Average mm Average Comments
1 2 3 1 2 3
328 WCL 10 x 10 -15 134 155 140 143 2 1.97 2.17 2.05 See below
329 FL 10 x 10 -15 162 154 183 166 2.1 2.17 2.29 2.19 See below
330 WCL 10 x 10 -15 145 150 140 145 2.07 2.19 1.93 2.06 See below
331 FL 10 x 10 -15 160 163 163 162 2.06 1.96 1.87 1.96 See below
1) Specimens # 328-329 were taken from locations below the weld cap.
2) Specimens # 330-331 were taken from locations above the weld root.
Ferrite Measurement Test Specification:AWS A4.2/Fischer MP30 Feritscope

Specimen ID Location Position Results Average Comments


326 Weld cap 12 o'clock 2.3 2.6 2.9 2.6 Nil
326a Weld root 12 o'clock 5.2 4.6 5.7 5.2 Nil
327 Weld cap 6 o'clock 1.7 2.1 2.4 2.1 Nil
327a Weld root 6 o'clock 5.5 6.3 2.4 6 Nil
Radiography Test Results :

Welder's Name - MADHUKUTTAN C.J, MANOJ KUMAR Clock No. Stamp No. P.W.001, P.W.003
Tests conducted by - Consortium Astaldi Arabia and Nasser S Al-Hajri Laboratory Test : BODYCOTE
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Code and GTL 84-2.
Manufacturer:
Date By:
AS-AL TECHNIP Germanischer Lloyd ORYX
Name ROSH EUGINE Name Name Name
Sign Sign Sign Date
Date 11/08/2005 Date Date Sig.