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6 - HYDRAULICS CX130B to CX290B

Negative Control Circuit


Negative Control Power Save Circuit (power save solenoid ON):
The purpose of this control is to reduce fuel consumption during standby by reducing the back pressure for the
negative control signal.
When the remote control valve is set to neutral, the non-operation state signal enters the computer A from the upper
side pilot pressure sensor and the travel pilot pressure sensor installed on the control valve PT port and PA port.
After about one second, the power save solenoid valve is switched ON by the signal output from the computer A.
The pressurized oil from the control valve negative control relief valve Pn1 and Pn2 ports goes through the power
save solenoid valve and returns to the hydraulic oil tank.
Therefore, the negative control relief valve set pressure is switched to low pressure to further reduce the A1 and A2
pump discharge pressure.
With the system running this way, the negative control signal is cut off and the P1 and P2 pump discharged volume
quantity increases.
The discharged oil from pilot pump A3 enters the 5-stack solenoid valve P port, flows through the power save
solenoid valve, is fed to the hydraulic pump P2 port from the C5 port, moves the pump tilt revolution to the minimum
flow side, and reduces the discharge flow.
At the same time, the discharged oil from the A3 pilot pump is fed to the hydraulic pump P1 port by the signal from
the computer A to the hydraulic pump P1 flow restriction proportional valve, moves the A1 side pump tilt revolution to
the minimum flow side, and reduces the discharge flow.

1 Control valve 10 P1 pressure sensor


2 Travel pilot pressure sensor 11 P2 pressure sensor
3 Upper side pilot pressure sensor 12 N2 negative control pressure sensor
4 Computer A 13 Horsepower control proportional valve
5 Console lever lock switch 14 P1 flow control proportional valve
6 Lever lock 15 Hydraulic pump
7 Power save 16 Check
8 5-stack solenoid valve 17 Oil cooler
9 N1 negative control pressure sensor

3 MPa ==> 1 MPa 3 MPa ==> 1 MPa

740 mA

ON
P1 P2

3.9 MPa

6-6 Monthyon training centre 11/2008


CX130B to CX290B 6 - HYDRAULICS

Pressure line
Tank line
Negative control line
Pilot pressure line
Pilot tank line
Electric line

pa1 pn1 T3 T6 T7 DR1 T1 T2


Pn2 5
P3
6
ps2
2.55MPa at 50L/min B T
pcc
C1 2-STAGE TRAVEL
A5 39.2MPa at 20L/min prs2
B5 39.2MPa at 20L/min
ARM(2) IN pb9
pb5' ARM(1)
pb5 IN OUT pa9
pa5 OUT P
C3
2-STAGE RELIEF 7
pc3' 39.2MPa at 20L/min A8
1
pc3 39.2MPa at 20L/min B8
pbu BOOM(1) C4
DOWN
UP
pb8
pa8
16
BOOM(2)
pb4
C2 SWING BRAKE C5
pa4
39.2MPa at 20L/min B7
B3
A3 39.2MPa at 20L/min A7

pb3 LEFT
SWING BUCKET
CLOSE pb7 8 17 16
pa3 RIGHT OPEN pa7

B2 B6
A2 TRAVEL(R) A6
OPTION
pb2 BACKWARD pb6
pa2 BREAKER
P4 ON
FORWARD pa6
B1
A1 DR3
TRAVEL(L)
pb1 BACK
-WARD A1 Psv a4 A2

pa1 FORWARD 9
10 11 12
T5
a1 a2
T4
(FRONT) (REAR)
MAIN RELIEF V.
34.3MPa at 126L/min
37.3MPa at 108L/min
PH
P1 PT PA P2
Pi1 a7 13 a8 Pi2
2 3

4
Low flow Low flow
P1 P2
M
Dr
14 B1
a3

A3

15 B3

RST-04-04-001v

Monthyon training centre 11/2008 6-7


6 - HYDRAULICS CX130B to CX290B

Negative Control Circuit

Negative Control Circuit, flow control (bucket close, power save solenoid OFF):
As an example, this section explains the bucket close operations.
By moving the remote control valve to the bucket close side, the pilot pressure oil is fed via the cushion valve to the
control valve Pb7 port and switches the bucket spool to the close side.
The discharged oil from the hydraulic pump A2 enters the control valve P2 port, is fed to the bucket spool, flows into
the bucket cylinder bottom side because of the spool switching and carries out the bucket close operation.
At the same time, the upper side pilot pressure sensor signal is detected and through the signal output from the
computer A to switch OFF the power save solenoid valve, pilot pressure enters the negative control relief valve, and
the pressure becomes the set 2.55 MPa pressure.
Because the bucket spool switches and the pressurized oil on the center bypass is cut off, the Pi2 pump negative
control pressure oil from the Ps2 port is eliminated, the pump revolution tilt moves to the increase side, and the flow
is increased.
Also, the command current to the pump P1 flow control proportional valve is lowered and the pressurized oil from the
A3 hydraulic pump is cut off, but the negative control pressure is fed from the control valve Ps1 port to the Pi1 port to
reduce the A1 hydraulic pump discharged volume quantity.

1 Control valve 12 Power save


2 Travel pilot pressure sensor 13 5-stack solenoid valve
3 Upper side pilot pressure sensor 14 P1 pressure sensor
4 Cushion valve 15 P2 pressure sensor
5 Bucket (close) 16 N1 negative control pressure sensor
6 Bucket (open) 17 N2 negative control pressure sensor
7 Bucket cylinder 18 P1 flow control proportional valve
8 Computer A 19 Hydraulic pump
9 Remote control valve (boom, bucket) 20 Check
10 Console lever lock switch 21 Oil cooler
11 Lever lock

3 MPa 3 MPa

50 mA

OFF
P1 P2

3.9 MPa

6-8 Monthyon training centre 11/2008


CX130B to CX290B 6 - HYDRAULICS

Pressure line
Tank line
Negative control line
Pilot pressure line
Pilot tank line
Electric line

pa1 pn1 T3 T6 T7 DR1 T1 T2


Pn2
P3 11 10
ps2
2.55MPa at 50L/min
pcc B T
A5 39.2MPa at 20L/min prs2 C1 2-STAGE TRAVEL
B5 39.2MPa at 20L/min
ARM(2) IN pb9
pb5'
pb5 IN
ARM(1)
OUT pa9 7
pa5 OUT
P
pc3' 39.2MPa at 20L/min A8
C3
2-STAGE RELIEF
12
pc3 39.2MPa at 20L/min B8
pbu BOOM(1)
DOWN
UP
pb8
pa8
C4 20
BOOM(2)
pb4

pa4 C2 SWING BRAKE C5


B3 39.2MPa at 20L/min B7
39.2MPa at 20L/min
A3
SWING BUCKET
A7 21 20
pb3 LEFT CLOSE pb7
pa3 RIGHT OPEN pa7 13
B2 B6
A2 TRAVEL(R) A6
OPTION
pb2 BACKWARD pb6
pa2 BREAKER
P4 ON
FORWARD pa6
B1
A1 DR3
TRAVEL(L)
pb1 BACK
A1 Psv a4 A2
-WARD
15
pa1 FORWARD
14 17
T5
a1 a2
T4
MAIN RELIEF V. 8 (FRONT) (REAR)
34.3MPa at 126L/min
37.3MPa at 108L/min
PH
16
P1 PT PA P2
2 3 Pi1 a7 a8 Pi2
1

Servo piston

Low flow High flow


9 P1 P2
4
5 6 P T
M
Dr
B D R F H J S L
N U P 18
B1
a3

A3
BOOM BUCKET 19
B3
DOWN UP
A C V T E G I Q K O
M 2 4 3
1
6
5 RST-04-04-001w

Monthyon training centre 11/2008 6-9

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