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Golf Current Flow Diagram No. 169 / 1


Edition 09.2008

1.9 l/66 kW - turbo diesel with unit injectors, engine code BXF
From May 2006
1.9 l/77 kW - turbo diesel engine with unit injectors, engine code BXE
From May 2006
Notes:

For information concerning

Relay and fuse assignment


Multi-pin connectors
Control units and relays
Earth connections

Overview of Fitting Locations!

For information concerning

Fault Finding Programs

Guided Fault Finding


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Golf Current Flow Diagram No. 169 / 2


Battery, alternator, starter
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
J519 - Onboard supply control unit
SA1 - Fuse 1 on fuse holder A
SA5 - Fuse 5 on fuse holder A
SC27 - Fuse 27 on fuse holder C
T2 - 2-pin connector
T2c - 2-pin connector, near starter (on vehicles with no air
conditioning system)
T4t - 4-pin connector, near starter (on vehicles with air
conditioning system)
1
- Earth strap, battery - body
14
- Earth point, on gearbox

508
- Screw connection (30) on E-box

652
- Earth point, engine and gearbox earth

B169
- Positive connection 1 (30), in interior wiring harness
ws = white
sw = black
B177
- Connection (61), in interior wiring harness
ro = red
rt = red * - Models with 90 A/120 A alternator
br = brown ** - Models with 140 A alternator
gn = green
bl = blue ## - Only models with no auxiliary heater function
gr = grey --- - Only models with auxiliary heater function
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 3


Terminal 50 voltage supply relay, terminal 15 voltage supply
relay 2
J519 - Onboard supply control unit
J681 - Terminal 15 voltage supply relay 2
J682 - Terminal 50 voltage supply relay
SB6 - Fuse 6 on fuse holder B
SB7 - Fuse 7 on fuse holder B
SB28 - Fuse 28 on fuse holder B
SC1 - Fuse 1 on fuse holder C
SC2 - Fuse 2 on fuse holder C
SC4 - Fuse 4 on fuse holder C
T40 - 40-pin connector
A41
- Positive connection (50), in dash panel wiring harness

A192
- Positive connection 3 (15a) in dash panel wiring harness

A217
- Positive connection 8 (15a) in dash panel wiring harness

B163
- Positive connection 1 (15), in interior wiring harness

B278
- Connection 2 (15a), in main wiring harness
ws = white B504
- Positive connection 8 (30a) in dash panel wiring harness
sw = black
ro = red B505
- Positive connection 9 (30a) in dash panel wiring harness
rt = red * - Only models with crankcase breather heater element
br = brown
gn = green -- - Only models with flexible service interval display
bl = blue # - From May 2008
gr = grey
li = purple ## - To April 2008
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 4


Automatic glow period control unit, engine glow plugs
J179 - Automatic glow period control unit, on left under E-box in
engine compartment (457)
J519 - Onboard supply control unit
Q10 - Glow plug 1
Q11 - Glow plug 2
Q12 - Glow plug 3
Q13 - Glow plug 4
SB14 - Fuse 14 on fuse holder B
SB20 - Fuse 20 on fuse holder B
SB24 - Fuse 24 on fuse holder B
SB27 - Fuse 27 on fuse holder B
T11b - 11-pin connector
T14b - 14-pin connector, near left headlight
T40 - 40-pin connector
TV23 - Push-in bridge
D183
- Connection 4 (87a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 5


Terminal 30 voltage supply relay, fuel pump relay, fuel supply
relay, fuel gauge sender, fuel pump
G - Fuel gauge sender
G6 - Fuel pump
J17 - Fuel pump relay, on relay carrier on left of dash panel
(449)
J317 - Terminal 30 voltage supply relay, on E-box on left in
engine compartment (100)
J519 - Onboard supply control unit
J643 - Fuel supply relay, on relay carrier on left of dash panel
(449)
SB10 - Fuse 10 on fuse holder B
SB13 - Fuse 13 on fuse holder B
SB15 - Fuse 15 on fuse holder B
SB21 - Fuse 21 on fuse holder B
SB22 - Fuse 22 on fuse holder B
SB23 - Fuse 23 on fuse holder B
T5b - 5-pin connector
T40 - 40-pin connector
A193
- Connection (87a), in dash panel wiring harness
ws = white
sw = black B156
- Positive connection (30a), in interior wiring harness
ro = red
rt = red B350
- Connection 1 (87a), in main wiring harness
br = brown
gn = green D182
- Connection 3 (87a), in engine compartment wiring
bl = blue harness
gr = grey
D183
- Connection 4 (87a), in engine compartment wiring
li = purple harness
vi = purple
ge = yellow D188
- Positive connection 3 (30a), in engine compartment wiring
or = orange harness
rs = pink * - Only models with manual gearbox
## - Only models with no auxiliary heater function
--- - Only models with auxiliary heater function
# - From May 2008
### - To April 2008
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Golf Current Flow Diagram No. 169 / 6


Engine control unit
J519 - Onboard supply control unit
J527 - Steering column electronics control unit
J623 - Engine control unit, centre in plenum chamber
T20d - 20-pin connector
T94 - 94-pin connector
131
- Earth connection 2, in engine compartment wiring harness

383
- Earth connection 18, in main wiring harness

607
- Earth point, on left in plenum chamber

682
- Earth point 2, in rear right side panel

D110
- Connection 8, in engine compartment wiring harness

D182
- Connection 3 (87a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 7


Engine control unit, intake air temperature sender, charge air
pressure sender, accelerator position sender
G31 - Charge air pressure sender
G42 - Intake air temperature sender
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T6h - 6-pin connector
T14a - 14-pin connector, near battery
T94 - 94-pin connector

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 8


Engine control unit, Hall sender, engine speed sender, coolant
temperature sender, radiator outlet coolant temperature sender,
fuel temperature sender
G28 - Engine speed sender
G40 - Hall sender
G62 - Coolant temperature sender
G81 - Fuel temperature sender
G83 - Radiator outlet coolant temperature sender
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T3d - 3-pin connector
T14b - 14-pin connector, near left headlight
T60 - 60-pin connector
D108
- Connection 6, in engine compartment wiring harness

D109
- Connection 7, in engine compartment wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 9


Engine control unit, unit injector valves, exhaust gas
recirculation valve, charge pressure control solenoid valve,
exhaust gas recirculation cooler changeover valve
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
N18 - Exhaust gas recirculation valve
N75 - Charge pressure control solenoid valve
N240 - Unit injector valve, No. 1 cylinder
N241 - Unit injector valve, No. 2 cylinder
N242 - Unit injector valve, No. 3 cylinder
N243 - Unit injector valve, No. 4 cylinder
N345 - Exhaust gas recirculation cooler changeover valve
T6ac - 6-pin connector
T8g - 8-pin connector, on left of cylinder head
T14b - 14-pin connector, near left headlight
T60 - 60-pin connector
T94 - 94-pin connector
D102
- Connection 2, in engine compartment wiring harness

D140
- Connection (injectors), in engine prewiring harness

E48
- Connection (injectors), in injection system wiring harness
ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 10


Engine control unit, crankcase breather heater element
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
N79 - Crankcase breather heater element
T4x - 4-pin connector
T14a - 14-pin connector, near battery
T60 - 60-pin connector
T94 - 94-pin connector
V157 - Intake manifold flap motor
283
- Earth point 2, engine prewiring harness

379
- Earth connection 14, in main wiring harness

642
- Earth point for electronically controlled fan

D111
- Connection 9, in engine compartment wiring harness

D180
- Connection (87a), in engine compartment wiring harness
* - Only models with crankcase breather heater element
--- - Only models with no crankcase breather heater element
*** - Radiator fan connection

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 11


Engine control unit, air mass meter, brake light switch
F - Brake light switch
G70 - Air mass meter
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T4bc - 4-pin connector
T5d - 5-pin connector
T94 - 94-pin connector
389
- Earth connection 24, in main wiring harness

B131
- Connection (54), in interior wiring harness

E30
- Connection (87a), in engine wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 12


Engine control unit, clutch position sender
G476 - Clutch position sender
J104 - ABS control unit
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
J743 - Mechatronic unit for dual clutch gearbox
T5m - 5-pin connector
T20e - 20-pin connector
T26a - 26-pin connector, on ABS with TCS control unit
T47 - 47-pin connector, on ABS with EDL/ESP control unit, to
April 2008
T47b - 47-pin connector, on ABS with ESP (hill start assist)
control unit, to April 2008
T47c - 47-pin connector, on ABS with EDL/ESP control unit, from
May 2008
T94 - 94-pin connector
44
- Earth point, lower part of left A-pillar

367
- Earth connection 2, in main wiring harness

382
- Earth connection 17, in main wiring harness
ws = white 389
- Earth connection 24, in main wiring harness
sw = black
ro = red 605
- Earth point, on top end of steering column
rt = red
br = brown B383
- Connection 1 (powertrain CAN bus, high), in main wiring
gn = green harness
bl = blue - Connection 1 (powertrain CAN bus, low), in main wiring
gr = grey B390
li = purple
harness
vi = purple * - Only models with manual gearbox
ge = yellow -- - Only models with dual clutch gearbox 02E (DSG)
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 13


Dash panel insert, data bus diagnostic interface, self-diagnosis
connection, electronic power control fault lamp, multifunction
display
J119 - Multifunction display
J285 - Control unit in dash panel insert
J519 - Onboard supply control unit
J533 - Data bus diagnostic interface, in left footwell near centre
console
K132 - Electronic power control fault lamp
T16 - 16-pin connector, on left under dash panel, self-diagnosis
connection
T20 - 20-pin connector
T36 - 36-pin connector
376
- Earth connection 11, in main wiring harness

381
- Earth connection 16, in main wiring harness

655
- Earth point, on left headlight

A76
- Connection (K-diagnosis wire), in dash panel wiring
harness
B383
- Connection 1 (powertrain CAN bus, high), in main wiring
harness
ws = white - Connection 1 (powertrain CAN bus, low), in main wiring
sw = black B390
ro = red
harness
rt = red B397
- Connection 1 (convenience CAN bus, high), in main wiring
br = brown harness
gn = green
bl = blue B406
- Connection 1 (convenience CAN bus, low), in main wiring
gr = grey harness
li = purple -- - Only models with flexible service interval display
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 14


Dash panel insert, oil level and oil temperature sender, fuel
gauge, coolant temperature gauge, oil pressure switch, oil
pressure warning lamp, glow period warning lamp
F1 - Oil pressure switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G32 - Coolant shortage indicator sender
G266 - Oil level and oil temperature sender
H3 - Warning buzzer
J285 - Control unit in dash panel insert
J519 - Onboard supply control unit
K3 - Oil pressure warning lamp
K29 - Glow period warning lamp
K31 - Cruise control system warning lamp
K38 - Oil level warning lamp (only models with flexible service
interval display)
K105 - Reserve fuel warning lamp
T6z - 6-pin connector, near left headlight
T14a - 14-pin connector, near battery
T36 - 36-pin connector
410
- Earth connection 1 (sender earth), in main wiring harness
ws = white
sw = black - Connection (oil pressure switch) in engine compartment
ro = red D203
rt = red
wiring harness
br = brown -- - Only models with flexible service interval display
gn = green # - From May 2008
bl = blue
gr = grey ## - To April 2008
li = purple
vi = purple
ge = yellow
or = orange
rs = pink