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Sulb Aljazeera Concrete

DESIGN DATA
SHEET FOR BOX
CULVERT, SAPAC

+966 (013) 895 4529 : 31473 12172 . 1080


2nd Industrial Area, Abqaiq Road, Dammam PO Box 12172 Dammam 31473 Tel/Fax: +966 (0) 3 895 4529
C.R: 2050092468 www.sulbaljazeera.com 2050092468: .
SULBALJAZEERACONCRETE Designed: DJ

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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 1000 X 800


SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Introduction:

g
Inside dimensions of the box culvert (SPAN x RISE) The fill height p
(H) above the culvert are as per the
below table. A typical section of the culvert is shown in Figure. Material and design parameters are
given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span
p L 1000 mm
Rise R 800 mm
Top Slab Thickness, Tt 200 mm
Bottom Slab Thickness, Tb 240 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 200 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
SULB AL-JAZEERA CONCRETE Designed: DJ

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VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model
are assumed to be centered in the concrete members. The model is assumed to be externally supported by a
pinned support on one end and a roller support on the other end. In addition, the model is always assumed
to be in equilibrium so external reactions to loads applied to the structure were assumed to act equal and
opposite. A w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency
with national conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
26.40 kN (for 1 m wide)
The self-weight of one culvert side wall is:

4.90
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in
the model because its load is assumed to be directly resisted by the soil.

Dc bottom = 34.68 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height
is measured from the top surface of the top slab to the top of the pavement or fill. The unit
weight of the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.64
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
The design vertical earth pressure at the top of the culvert is:

133.07 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-
rest conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight
will be are used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 103.32 kN/m (Bottom)

= 51.66 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressur 0.2827

g
The height for the live load surcharge
g calculation at the topp of the culvert is the distance from
the top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO
Table 3.11.6.4-1.
SULB AL-JAZEERA CONCRETE Designed: DJ

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VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance
from the bottom surface of the bottom slab to the top of the pavement or fill.

5740 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.12 ft
heq = 0.65 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.29 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where
the culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
7.85 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water
inside the culvert:

Wabottom = WA bottom * Span = 6.54 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert
is less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the
depth of fill over the culvert. For strength and service limit states:
-27.885 = 0
The
Th ddynamic
i lload
d allowance
ll may not be t
t b taken
k less th
l than zero.
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert.
The intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the
box culvert can be found. For truck and tandem loadings, the influence area or footprint of the
live load is found first. Then the sum of the weights of the wheels is used to determine the
intensity of the live load.

T d
To determine
t i th
the li
live l
load,
d use multiple
lti l presence ffactors
t (MPF)
(MPF). A single
i l loaded
l d d l
lane with
ith a MPF
of 1.20 is used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the
tandem axle configuration produces a live load intensity slightly larger than that of the single
axle configuration, the tandem axle configuration is used for design in both the strength and
service limit states.
therefore WLL+IM = 10.01 kN
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The


bottom slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical
loads applied to the culvert (earth, water, live load) are assumed to be carried by uniform,
triangular or trapezoidal distributed reactions applied to the bottom slab. Box culverts
supported on stiff or rigid subgrades (rock) would require further investigation. The haunches
are included in the analysis by increasing the thickness of members near each corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 17.73 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 275.81 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
Inside Mu = 13.63 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 211.40 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Top Slab

Max@MidSlab@IS

Max @ Slab End@OS


Max@Slab End @OS

From staad Model


Inside Mu = 27.28 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 427.35 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 427.35 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 4.09 kNm Main bar dia = 10 mm


d = thi k
thickness - C
Cover - dm/2
d= 155 mm
As = 63.01 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6 67
6.67 Pcs 523 60
523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 20.85 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 195 mm
As = 256.97 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 14.01 kNm Main bar dia = 10 mm


d = thi k
thickness - C
Cover - dm/2
d= 195 mm
As = 172.13 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6 67
6.67 Pcs 523 60
523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 107.23 kN

Shear Capacity (Vc) = 0.17 ^


60.9
160.92 kN > Vu
u

Bottom Slab

Maximum Shear (Vu) = 113.58 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =800 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 65.09 kN

Shear Capacity (Vc) = 0.17 ^


160.92 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 1000 x 800 mm
Top Slab Thickness = 200 mm
Bottom Slab Thickness = 240 mm
Side Wall Thickness = 200 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 10 150 10 150
B tt
Bottom Sl
Slab
b 10 150 10 150
Side Wall 10 150 10 150
SULBALJAZEERACONCRETE Designed: DJ

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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 1000 X 1000


SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table
table. A typical section of the culvert is shown in Figure
Figure. Material and design parameters are given in
Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 1000 mm
Rise R 1000 mm
T
Top Slab
Sl b Thi
Thickness,
k Tt 200 mm
Bottom Slab Thickness, Tb 240 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 200 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite
opposite. A
w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
26.40 kN (for 1 m wide)
The self-weight of one culvert side wall is:

5.86
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 36.28 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of
the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.64
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
The design vertical earth pressure at the top of the culvert is:

133.07 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-
rest conditions
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight
will be are used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 106.92 kN/m (Bottom)

= 53.46 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from
the bottom surface of the bottom slab to the top of the pavement or fill.

5940 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.05 ft
heq = 0.63 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.18 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside
the culvert:

Wabottom = WA bottom * Span = 8.18 kN/m


reaction
(Span + Ts)
E. Live Load
The d
Th design
i li
live l
loads
d iinclude
l d th
the HL
HL-93
93 t
truck
k and
d t
tandem
d l
loads.
d Si
Since th
the span of
f th
the b
box culvert
l t i
is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the
depth of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load
is found first. Then the sum of the weights of the wheels is used to determine the intensity of the
live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of
1.20 is used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service
limit states.
therefore WLL+IM = 10 01 kN
10.01

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 36.28 kN/m
EV = 133.07 kN/m
EHTmax = 81.00 kN/m
EHBmax = 106.92 kN/m
EHTmin = 40.50 kN/m
EHBmin = 53.46 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.18 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.18 kN/m
LL+IMW = 10 01
10.01 kN/
kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
.00 DC
1.00 C + 1.00
.00 EV + 1.00 (LL+IM)+1.00EH
.00 ( ) .00 max + 1.00LS
.00 S
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom
slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads
applied
li d to the
h culvert
l (
(earth,
h water, li
live l
load)
d) are assumed
d to b
be carried
i d b
by uniform,
if triangular
i l or
trapezoidal distributed reactions applied to the bottom slab. Box culverts supported on stiff or
rigid subgrades (rock) would require further investigation. The haunches are included in the analysis
by increasing the thickness of members near each corner.

Reinforcement Design

where,
where
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 17.196 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 267.40 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 400 00
400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
Inside Mu = 13.237 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 205.25 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Top Slab

Max@MidSlab@IS

Max@Slab End@OS
From staad Model
Inside Mu = 27.496 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 430.81 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 430.81 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 6.618 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 155 mm
As = 102.13 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 20.383 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 195 mm
As = 251.16 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 13.623 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 195 mm
As = 167.35 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 105.468 kN

Shear Capacity (Vc) = 0.17 ^


160.92 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 111.385 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =1000 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 74.07 kN

Shear Capacity (Vc) = 0.17 ^


160.92 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 1000 x 1000 mm
Top Slab Thickness = 200 mm
Bottom Slab Thickness = 240 mm
Side Wall Thickness = 200 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 10 150 10 150
Bottom Slab 10 150 10 150
Side Wall 10 150 10 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 3000 X 1500


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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
t bl
table. A t
typical
i l section
ti of
f th
the culvert
l t i
is shown
h i
in Fi
Figure. M
Material
t i l andd d
design
i parameters
t are given
i i
in T
Table.
bl

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 3000 mm
Rise R 1500 mm
Top Slab Thickness, Tt 320 mm
Thickness Tb
Bottom Slab Thickness, 360 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 320 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite. A w
dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
57.60 kN (for 1 m wide)
The self-weight of one culvert side wall is:

14.13
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 66.23 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of the
fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the outside
width of the culvert (Bc):

1.25
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The design vertical earth pressure at the top of the culvert is:

101.03 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-rest
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight will be are
used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 120.24 kN/m (Bottom)

= 60.12 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka = 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top
p of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from the
bottom surface of the bottom slab to the top of the pavement or fill.

6680 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2 ft
heq = 0.61 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.10 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
14.72 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside the
culvert:

Wabottom = WA bottom * Span = 13.30 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the depth
of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load is
found first. Then the sum of the weights of the wheels is used to determine the intensity of the live
load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of 1.20
is used for strength
g and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6 73
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service limit
states.
therefore WLL+IM = 10.01 kN

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 66.23 kN/m
EV = 101.03 kN/m
EHTmax = 81.00 kN/m
EHBmax = 120.24 kN/m
EHTmin = 40.50 kN/m
EHBmin = 60.12 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.10 kN/m
WAtop= 0 kN/m
WAbottom= 14.72 kN/m
WAbottomreaction= 13.30 kN/m
LL+IMW = 10.01 kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
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Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom slab
of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads applied to the
culvert (earth, water, live load) are assumed to be carried by uniform, triangular or trapezoidal
distributed reactions applied to the bottom slab. Box culverts supported on stiff or rigid subgrades
(rock) would require further investigation. The haunches are included in the analysis by increasing the
thickness of members near each corner
corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS
Max@Slab End@OS

From staad Model


Outside Mu = 118.29 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 1,064.84 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 640.00 mm2
therefore As = 1,064.84
1 064 84 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2
Inside Mu = 64.1 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 569.51 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 640 00
640.00 mm2
therefore As = 640.00 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 139.01 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 1,257.83 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 640.00 mm2
therefore As = 1,257.83 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 68.21 kNm Main bar dia = 14 mm


d = thickness - Cover - dm/2
d= 273 mm
As = 604.32
604 32 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 640.00 mm2
therefore As = 640.00 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 95.74 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 312 mm
As = 743.09 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 720.00 mm2
therefore As = 743.09 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 110.02 kNm Main bar dia = 14 mm


d = thickness - Cover - dm/2
d= 313 mm
As = 853.31
853 31 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 720.00 mm2
therefore As = 853.31 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 262.78 kN

Shear Capacity (Vc) = 0.17 ^


281.61 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 228.11 kN

Shear Capacity (Vc) = 0.17 ^


321.83 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1500 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 155.38 kN

Shear Capacity (Vc) = 0.17 ^


281.61 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 3000 x 1500 mm
Top Slab Thickness = 320 mm
Bottom Slab Thickness = 360 mm
Side
id Wall
ll Thickness
hi k = 320 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 16 150 14 150
Bottom Slab 16 150 14 150
Side Wall 16 150 16 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 2500 X 1000


SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
t bl
table. A t
typical
i l section
ti of
f th
the culvert
l t i
is shown
h i
in Fi
Figure. M
Material
t i l andd d
design
i parameters
t are given
i i
in T
Table.
bl

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 2500 mm
Rise R 1000 mm
Top Slab Thickness, Tt 280 mm
Thickness Tb
Bottom Slab Thickness, 320 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 280 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite. A w
dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
47.04 kN (for 1 m wide)
The self-weight of one culvert side wall is:

8.74
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the model
because its load is assumed to be directly resisted by the soil.

Dc bottom = 53.44 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of the
fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the outside
width of the culvert (Bc):

1.29
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Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
The design vertical earth pressure at the top of the culvert is:

104.82 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-rest
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight will be are
used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 109.80 kN/m (Bottom)

= 54.90 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka = 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top
p of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from the
bottom surface of the bottom slab to the top of the pavement or fill.

6100 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2 ft
heq = 0.61 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.10 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside the
culvert:

Wabottom = WA bottom * Span = 8.82 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the depth
of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
VR
VR
Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load is
found first. Then the sum of the weights of the wheels is used to determine the intensity of the live
load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of 1.20
is used for strength
g and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6 73
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service limit
states.
therefore WLL+IM = 10.01 kN

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 53.44 kN/m
EV = 104.82 kN/m
EHTmax = 81.00 kN/m
EHBmax = 109.80 kN/m
EHTmin = 40.50 kN/m
EHBmin = 54.90 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.10 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.82 kN/m
LL+IMW = 10.01 kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
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Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom slab
of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads applied to the
culvert (earth, water, live load) are assumed to be carried by uniform, triangular or trapezoidal
distributed reactions applied to the bottom slab. Box culverts supported on stiff or rigid subgrades
(rock) would require further investigation. The haunches are included in the analysis by increasing the
thickness of members near each corner
corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS
Max@Slab End@OS

From staad Model


Outside Mu = 86.88 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 233 mm
As = 913.02 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 560.00 mm2
therefore As = 913.02
913 02 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
Inside Mu = 53.33 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 233 mm
As = 554.26 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 560 00
560.00 mm2
therefore As = 560.00 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
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Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 98.83 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 232 mm
As = 1,047.62 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 560.00 mm2
therefore As = 1,047.62 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 47.09 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 234 mm
As = 486.27
486 27 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 560.00 mm2
therefore As = 560.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 73.58 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 655.21 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 640.00 mm2
therefore As = 655.21 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 82 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 274 mm
As = 726.11
726 11 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 640.00 mm2
therefore As = 726.11 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 225.17 kN

Shear Capacity (Vc) = 0.17 ^


241.38 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 207.29 kN

Shear Capacity (Vc) = 0.17 ^


281.61 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =2500 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 121.96 kN

Shear Capacity (Vc) = 0.17 ^


241.38 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 2500 x 1000 mm
Top Slab Thickness = 280 mm
Bottom Slab Thickness = 320 mm
Side
id Wall
ll Thickness
hi k = 280 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 16 150 12 150
Bottom Slab 16 150 12 150
Side Wall 14 150 14 150
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Client: SAPAC

BOX CULVERT SIZE 3000 X 1000


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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below table.
yp
A typical section of the culvert is shown in Figure.
g Material and design
g pparameters are g
given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 3000 mm
Rise R 1000 mm
Top Slab Thickness, Tt 320 mm
Bottom Slab Thickness, Tb 360 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 320 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the direction
of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are assumed
to be centered in the concrete members. The model is assumed to be externally supported by a pinned support on one
end and a roller support on the other end. In addition, the model is always assumed to be in equilibrium so external
reactions to loads applied to the structure were assumed to act equal and opposite. A w dimension of 1 m is added
to the calculations to convert the units to kN/m for consistency with national conventions
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
57.60 kN (for 1 m wide)
The self-weight of one culvert side wall is:

10.29
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (
(for 1 m wide)
)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward reaction
from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the model because
its load is assumed to be directly resisted by the soil.

Dc bottom = 63.92 kN (for 1 m wide)


B
B. E th P
Earth Pressure L
Loads
d

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is measured
from the top surface of the top slab to the top of the pavement or fill. The unit weight of the fill is
19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the outside
width of the culvert (Bc):

1.25
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The design vertical earth pressure at the top of the culvert is:

101.03 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-rest
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight will be are
used
used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 111 24
111.24 kN/m (B tt )
(Bottom)

= 55.62 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka = 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the top
surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent
q fill height,
g , heq
q is dependent
p on the depth
p of fill and can be found using
g AASHTO Table
3.11.6.4-1.
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By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from the
bottom surface of the bottom slab to the top of the pavement or fill.

6180 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.03 ft
heq = 0.62 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.15 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the culvert
is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside the
culvert:

Wabottom = WA bottom * Span = 8.86 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert is less
than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the depth of
fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
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Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to increase
the footprint of the load with increasing depth of fill. The load is assumed to spread laterally 1.15 times
H horizontally in each direction for every foot of fill above the culvert. The intensity of live loads at
any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box culvert
can be found. For truck and tandem loadings, the influence area or footprint of the live load is found
first. Then the sum of the weights of the wheels is used to determine the intensity of the live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of 1.20 is
used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7 49
7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
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A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem axle
configuration produces a live load intensity slightly larger than that of the single axle configuration,
the tandem axle configuration is used for design in both the strength and service limit states.
therefore WLL+IM = 10.01 kN

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 63.92 kN/m
EV = 101.03 kN/m
EHTmax = 81.00 kN/m
EHBmax = 111.24 kN/m
EHTmin = 40.50 kN/m
EHBmin = 55.62 kN/m
LLStop = 3 91
3.91 kN/m
LLSbottom = 3.15 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.86 kN/m
LL+IMW = 10.01 kN/m
F. Load Combination
Strength Limit states
1 Maximum
Ma im m Vertical Load and Ma
Maximum
im m Hori
Horizontal
ontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
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Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom slab of
the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads applied to the
culvert (earth, water, live load) are assumed to be carried by uniform, triangular or trapezoidal
distributed reactions applied to the bottom slab. Box culverts supported on stiff or rigid subgrades (rock)
would require further investigation. The haunches are included in the analysis by increasing the thickness
of members near each corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS
Max@Slab End@OS

From staad Model


Outside Mu = 123.24 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 1,110.76 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 640.00 mm2
therefore As = 1,110.76 mm2
As Provided = 16 mm dia X 150 c/c
/
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2
Inside Mu = 80.63 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 719.20 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 640.00 mm2
therefore As = 719.20 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2
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Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 133.81 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 272 mm
As = 1,209.20 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 640.00 mm2
therefore As = 1 209 20
1,209.20 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 70.7 kNm Main bar dia = 14 mm


d = thickness - Cover - dm/2
d= 273 mm
As = 626.75 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 640.00 mm2
therefore As = 640.00 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
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Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 97.86 kNm Main bar dia = 16 mm
d = thickness - Cover - dm/2
d= 312 mm
As = 759.84 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 720.00 mm2
therefore As = 759 84
759.84 mm2
As Provided = 16 mm dia X 150 c/c
for 1 m length 16 mm dia X 6.67 Pcs 1,340.41 mm2

Outside Mu = 111.99 kNm Main bar dia = 14 mm


d = thickness - Cover - dm/2
d= 313 mm
As = 868.90 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 720.00 mm2
therefore As = 868.90 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 264.84 kN

Shear Capacity (Vc) = 0.17 ^


281.61 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 234.51 kN

Shear Capacity (Vc) = 0.17 ^


321.83 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =3000 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 142.17 kN

Shear Capacity (Vc) = 0.17 ^


281.61 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 3000 x 1000 mm
Top Slab Thickness = 320 mm
Bottom Slab Thickness = 360 mm
Side Wall Thickness = 320 mm
R i f
Reinforcement
t
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 16 150 14 150
Bottom Slab 16 150 14 150
Side Wall 16 150 16 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 2200 X 1000


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Element BOX CULVERT
Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table. A typical section of the culvert is shown in Figure. Material and design parameters are given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 2200 mm
Rise R 1000 mm
T
Top Sl
Slab
b Thi
Thickness,
k Tt 240 mm
Bottom Slab Thickness, Tb 280 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 240 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite
opposite. A
w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
38.59 kN (for 1 m wide)
The self-weight of one culvert side wall is:

7.26
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 44.66 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of
the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.34
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The design vertical earth pressure at the top of the culvert is:

108.20 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-
rest conditions
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight
will be are used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 108.36 kN/m (Bottom)

= 54.18 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from
the bottom surface of the bottom slab to the top of the pavement or fill.

6020 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2 ft
heq = 0.61 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.10 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside
the culvert:

Wabottom = WA bottom * Span = 8.85 kN/m


reaction
(Span + Ts)
E. Live Load
The d
Th design
i li
live l
loads
d iinclude
l d th
the HL
HL-93
93 t
truck
k and
d t
tandem
d l
loads.
d Si
Since th
the span of
f th
the b
box culvert
l t i
is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the
depth of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load
is found first. Then the sum of the weights of the wheels is used to determine the intensity of the
live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of
1.20 is used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
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A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service
limit states.
therefore WLL+IM = 10 01 kN
10.01

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 44.66 kN/m
EV = 108.20 kN/m
EHTmax = 81.00 kN/m
EHBmax = 108.36 kN/m
EHTmin = 40.50 kN/m
EHBmin = 54.18 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.10 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.85 kN/m
LL+IMW = 10 01
10.01 kN/
kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
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3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
.00 DC
1.00 C + 1.00
.00 EV + 1.00 (LL+IM)+1.00EH
.00 ( ) .00 max + 1.00LS
.00 S
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom
slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads
applied
li d to the
h culvert
l (
(earth,
h water, li
live l
load)
d) are assumed
d to b
be carried
i d b
by uniform,
if triangular
i l or
trapezoidal distributed reactions applied to the bottom slab. Box culverts supported on stiff or
rigid subgrades (rock) would require further investigation. The haunches are included in the analysis
by increasing the thickness of members near each corner.

Reinforcement Design

where,
where
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 67.42 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 193 mm
As = 858.66 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 480 00
480.00 mm2
therefore As = 858.66 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
Inside Mu = 60.77 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 193 mm
As = 771.43 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 480.00 mm2
therefore As = 771.43 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2
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Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 74.24 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 193 mm
As = 948.74 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 480.00 mm2
therefore As = 948.74 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2

Outside Mu = 35.43 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 194 mm
As = 441.93 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 59.52 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 233 mm
As = 619.84 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 560.00 mm2
therefore As = 619.84 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2

Outside Mu = 67.49 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 234 mm
As = 701.54 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 560.00 mm2
therefore As = 701.54 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 191.69 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 191.55 kN

Shear Capacity (Vc) = 0.17 ^


241.38 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =2200 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 110.83 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 2200 x 1000 mm
Top Slab Thickness = 240 mm
Bottom Slab Thickness = 280 mm
Side Wall Thickness = 240 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 14 150 12 150
Bottom Slab 14 150 12 150
Side Wall 14 150 14 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 2000 X 1000


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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table. A typical section of the culvert is shown in Figure. Material and design parameters are given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 2000 mm
Rise R 1000 mm
Top Slab Thickness, Tt 240 mm
Bottom Slab Thickness, Tb 280 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 240 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus
d l Elasticity
l off Steell Reinforcement,
f Es 200000 Mpa
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The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium
q so external reactions to loads applied
pp to the structure were assumed to act equal
q and opposite.
pp A
w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
37.44 kN (for 1 m wide)
The self-weight of one culvert side wall is:

7.26
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 44.04 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of
the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.36
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The design vertical earth pressure at the top of the culvert is:

110.40 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-rest
conditions,
, a maximum stage
g full soil unit weight
g and a minimum stage
g half soil unit weight
g will be
are used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 108.36 kN/m (Bottom)

= 54.18 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from
the bottom surface of the bottom slab to the top of the pavement or fill.

6020 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2 ft
heq = 0 61
0.61 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.10 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside
the culvert:

Wabottom = WA bottom * Span = 8.76 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the depth
of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load
is found first. Then the sum of the weights of the wheels is used to determine the intensity of the
live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of
1 20 is used for strength and service limit states
1.20 states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0 51 m
0.51
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
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Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service limit
states.
therefore WLL+IM = 10.01 kN

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 44.04 kN/m
EV = 110.40 kN/m
EHTmax = 81.00 kN/m
EHBmax = 108.36 kN/m
EHTmin
T i = 40.50
40 50 kN/m
EHBmin = 54.18 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.10 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.76 kN/m
LL+IMW = 10.01 kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom
slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads applied
to the culvert (earth, water, live load) are assumed to be carried by uniform, triangular or
trapezoidal
p distributed reactions applied
pp to the bottom slab. Box culverts supported
pp on stiff or rigid
g
subgrades (rock) would require further investigation. The haunches are included in the analysis by
increasing the thickness of members near each corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (
(d - .0141 * As/2)
/ )
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 56.943 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 194 mm
As = 717.57 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 480.00 mm2
therefore As = 717.57 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
Inside Mu = 50.254 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 194 mm
As = 631.25 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 480.00 mm2
therefore As = 631.25 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 69.1 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 193 mm
As = 880.79 mm2
Minimum sidewall flexural reinforcement
A i
Asmin = 0.002
0 002 x b x Tt = 480 00
480.00 mm2
2
therefore As = 880.79 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2

Outside Mu = 28.65 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 194 mm
As = 356.23 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 52.204 kNm Main bar dia = 14 mm
d = thickness - Cover - dm/2
d= 233 mm
As = 542.36 mm2
Minimum sidewall flexural reinforcement
A i
Asmin = 0.002
0 002 x b x Tb = 560 00
560.00 mm2
2
therefore As = 560.00 mm2
As Provided = 14 mm dia X 150 c/c
for 1 m length 14 mm dia X 6.67 Pcs 1,026.25 mm2

Outside Mu = 55.824 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 234 mm
As = 578.08 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 560.00 mm2
therefore As = 578.08 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 185.94 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 178.7 kN

Shear Capacity (Vc) = 0.17


0 17 ^
241.38 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =2000 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 103.526 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 2000 x 1000 mm
Top Slab Thickness = 240 mm
Bottom Slab Thickness = 280 mm
Side Wall Thickness = 240 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 14 150 12 150
Bottom Slab 14 150 12 150
Side Wall 12 150 12 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 1800 X 1000


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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table.
t bl A t
typical
i l section
ti of
f th
the culvert
l t i
is shown
h i
in Fi
Figure. M
Material
t i l andd d
design
i parameters
t are given
i i
in T
Table.
bl

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 1800 mm
Rise R 1000 mm
Top Slab Thickness, Tt 240 mm
Bottom Slab Thickness, Tb 280 mm
Height of Fill H 3500 mm
Wall Thickness, Ts 240 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite. A w
dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
30.53 kN (for 1 m wide)
The self-weight of one culvert side wall is:

7.26
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 37.76 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of the
fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the outside
width of the culvert (Bc):

1 31
1.31
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
The design vertical earth pressure at the top of the culvert is:

82.34 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-rest
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight will be are
used.
At the top of the culvert, the lateral earth pressure is:

63.00 kN/m (Top)

31.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 90.36 kN/m (Bottom)

= 45.18 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top
p of culvert = 3500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500

By interpolation, the equivalent height for a fill depth of 3500 mm is:


heq = 2.85 ft
heq = 0.87 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

4.42 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from the
bottom surface of the bottom slab to the top of the pavement or fill.

5020 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.35 ft
heq = 0.72 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.65 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside the
culvert:

Wabottom = WA bottom * Span = 8.66 kN/m


reaction
(Span + Ts)
E. Live Load
The design live loads include the HL-93 truck and tandem loads. Since the span of the box culvert is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the depth
of fill over the culvert. For strength and service limit states:
-14.355 = 0
The dynamic load allowance may not be taken less than zero.
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load is
found first. Then the sum of the weights of the wheels is used to determine the intensity of the live
load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of 1.20
is used for strength
g and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 6.34 m

Ltire = 0.25 m
L= 6.08 m
Therefore
WLL+IM = 8.11 kN/m
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
5 58
5.58 m
where
Axlespacing = 1.3 m
WLL+IM = 14.27 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service limit
states.
therefore WLL+IM = 14.27 kN

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 37.76 kN/m
EV = 82.34 kN/m
EHTmax = 63.00 kN/m
EHBmax = 90.36 kN/m
EHTmin = 31.50 kN/m
EHBmin = 45.18 kN/m
LLStop = 4.42 kN/m
LLSbottom = 3.65 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.66 kN/m
LL+IMW = 14.27 kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00EHmax + 1.00LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom slab
of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads applied to the
culvert (earth, water, live load) are assumed to be carried by uniform, triangular or trapezoidal
distributed reactions applied to the bottom slab. Box culverts supported on stiff or rigid subgrades
(rock) would require further investigation. The haunches are included in the analysis by increasing the
thickness of members near each corner
corner.

Reinforcement Design

where,
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Side Wall

Max@MidSlab@IS
Max@Slab End@OS

From staad Model


Outside Mu = 37.9 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 195 mm
As = 470.77 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 480.00 mm2
therefore As = 480.00
480 00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
Inside Mu = 19.55 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 195 mm
As = 240.80 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 480 00
480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 48.63 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 194 mm
As = 610.37 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 480.00 mm2
therefore As = 610.37 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2

Outside Mu = 17.13 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 195 mm
As = 210.76
210 76 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 32.55 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 234 mm
As = 334.57 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 560.00 mm2
therefore As = 560.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2

Outside Mu = 32.45 kNm Main bar dia = 12 mm


d = thickness - Cover - dm/2
d= 234 mm
As = 333.53
333 53 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 560.00 mm2
therefore As = 560.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 139.15 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 170.25 kN

Shear Capacity (Vc) = 0.17 ^


241.38 kN > Vu
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Element BOX CULVERT
Customer: SAPAC Size: L =1800 X W =1000 mm & Depth from GL =3500
Side Wall

Maximum Shear (Vu) = 79.95 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 1800 x 1000 mm
Top Slab Thickness = 240 mm
Bottom Slab Thickness = 280 mm
Side
id Wall
ll Thickness
hi k = 240 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 12 150 10 150
Bottom Slab 12 150 12 150
Side Wall 10 150 10 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 1400 X 1000


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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table. A typical section of the culvert is shown in Figure. Material and design parameters are given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 1400 mm
Rise R 1000 mm
T
Top Sl
Slab
b Thi
Thickness,
k Tt 220 mm
Bottom Slab Thickness, Tb 260 mm
Height of Fill H 4500 mm
Wall Thickness, Ts 220 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite
opposite. A
w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
31.15 kN (for 1 m wide)
The self-weight of one culvert side wall is:

6.55
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 39.35 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of
the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.49
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
The design vertical earth pressure at the top of the culvert is:

120.62 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-
rest conditions
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight
will be are used.
At the top of the culvert, the lateral earth pressure is:

81.00 kN/m (Top)

40.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 107.64 kN/m (Bottom)

= 53.82 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 4500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500

By interpolation, the equivalent height for a fill depth of 4500 mm is:


heq = 2.52 ft
heq = 0.77 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

3.91 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from
the bottom surface of the bottom slab to the top of the pavement or fill.

5980 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.04 ft
heq = 0.62 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.16 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside
the culvert:

Wabottom = WA bottom * Span = 8.48 kN/m


reaction
(Span + Ts)
E. Live Load
The d
Th design
i li
live l
loads
d iinclude
l d th
the HL
HL-93
93 t
truck
k and
d t
tandem
d l
loads.
d Si
Since th
the span of
f th
the b
box culvert
l t i
is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the
depth of fill over the culvert. For strength and service limit states:
-27.885 = 0
The dynamic load allowance may not be taken less than zero.
SULB AL-JAZEERA CONCRETE Designed: ID

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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load
is found first. Then the sum of the weights of the wheels is used to determine the intensity of the
live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of
1.20 is used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 7.49 m

Ltire = 0.25 m
L= 7.23 m
Therefore
WLL+IM = 5.77 kN/m
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
6.73 m
where
Axlespacing = 1.3 m
WLL+IM = 10.01 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service
limit states.
therefore WLL+IM = 10 01 kN
10.01

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 39.35 kN/m
EV = 120.62 kN/m
EHTmax = 81.00 kN/m
EHBmax = 107.64 kN/m
EHTmin = 40.50 kN/m
EHBmin = 53.82 kN/m
LLStop = 3.91 kN/m
LLSbottom = 3.16 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.48 kN/m
LL+IMW = 10 01
10.01 kN/
kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
.00 DC
1.00 C + 1.00
.00 EV + 1.00 (LL+IM)+1.00EH
.00 ( ) .00 max + 1.00LS
.00 S
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom
slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads
applied
li d to the
h culvert
l (
(earth,
h water, li
live l
load)
d) are assumed
d to b
be carried
i d b
by uniform,
if triangular
i l or
trapezoidal distributed reactions applied to the bottom slab. Box culverts supported on stiff or
rigid subgrades (rock) would require further investigation. The haunches are included in the analysis
by increasing the thickness of members near each corner.

Reinforcement Design

where,
where
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 34.061 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 175 mm
As = 472.41 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 440 00
440.00 mm2
therefore As = 472.41 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
Inside Mu = 28.536 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 175 mm
As = 394.52 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 440.00 mm2
therefore As = 440.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: ID

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Top Slab

Max@Slab End@OS

Max@MidSlab@IS

From staad Model


Inside Mu = 46.33 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 174 mm
As = 651.14 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 440.00 mm2
therefore As = 651.14 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2

Outside Mu = 13.67 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 175 mm
As = 187.40 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 440.00 mm2
therefore As = 440.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 34.81 kNm Main bar dia = 12 mm
d = thickness - Cover - dm/2
d= 214 mm
As = 392.37 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 520.00 mm2
therefore As = 520.00 mm2
As Provided = 12 mm dia X 150 c/c
for 1 m length 12 mm dia X 6.67 Pcs 753.98 mm2

Outside Mu = 32.12 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 215 mm
As = 359.95 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 520.00 mm2
therefore As = 520.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: ID

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 146.68 kN

Shear Capacity (Vc) = 0.17 ^


181.03 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 146 kN

Shear Capacity (Vc) = 0.17 ^


221.26 kN > Vu
SULB AL-JAZEERA CONCRETE Designed: ID

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Element BOX CULVERT
Customer: SAPAC Size: L =1400 X W =1000 mm & Depth from GL =4500
Side Wall

Maximum Shear (Vu) = 87.2 kN

Shear Capacity (Vc) = 0.17 ^


181.03 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 1400 x 1000 mm
Top Slab Thickness = 220 mm
Bottom Slab Thickness = 260 mm
Side Wall Thickness = 220 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 12 150 10 150
Bottom Slab 12 150 10 150
Side Wall 10 150 10 150
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Project: BOX CULVERT Location: SAUDI ARABIA


Client: SAPAC

BOX CULVERT SIZE 1200 X 1000


SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Introduction:

Inside dimensions of the box culvert (SPAN x RISE) The fill height (H) above the culvert are as per the below
table. A typical section of the culvert is shown in Figure. Material and design parameters are given in Table.

Material and Design Parameters


Reinforced Concrete, c 24 kN/m3
Soil, s 18 kN/m3
Compressive Strength, fc 35 Mpa
Span L 1200 mm
Rise R 1000 mm
T
Top Sl
Slab
b Thi
Thickness,
k Tt 200 mm
Bottom Slab Thickness, Tb 240 mm
Height of Fill H 3500 mm
Wall Thickness, Ts 200 mm
Haunch Thickness, Th 50 mm
Reinforcement Clear Cover 40 mm
Yield Strength, fy 420 Mpa
Modulus Elasticity of Concrete, Ec 27789.4 Mpa
Modulus Elasticity of Steel Reinforcement, Es 200000 Mpa
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
The approximate strip method is used for the design with the 1m wide design strip oriented parallel to the
direction of traffic.
A 2-Dimensional (2D) plane frame model is used to analyze the box culvert. Beam elements in the 2D model are
assumed to be centered in the concrete members. The model is assumed to be externally supported by a pinned
support on one end and a roller support on the other end. In addition, the model is always assumed to be in
equilibrium so external reactions to loads applied to the structure were assumed to act equal and opposite
opposite. A
w dimension of 1 m is added to the calculations to convert the units to kN/m for consistency with national
conventions.

A. Dead Load
The total self-weight of the culvert top slab is:
22.56 kN (for 1 m wide)
The self-weight of one culvert side wall is:

5.86
kN (for 1 m wide)
Self weight of Haunch
0.03 kN (for 1 m wide)

The top slab weight, wall weights, and all four haunch weights are applied to the bottom slab as an upward
reaction from the soil assuming an equivalent uniform pressure. The bottom slab weight is not applied in the
model because its load is assumed to be directly resisted by the soil.

Dc bottom = 31.05 kN (for 1 m wide)


B. Earth Pressure Loads

The weight of fill on top of the culvert produces vertical earth pressure (EV). The fill height is
measured from the top surface of the top slab to the top of the pavement or fill. The unit weight of
the fill is 19.2 kN/m3
The interaction factor for embankment conditions is dependent on the height of fill (H) and the
outside width of the culvert (Bc):

1.44
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
The design vertical earth pressure at the top of the culvert is:

90.56 kN/m

The lateral earth pressure (EH) on the culvert is found using the equivalent fluid method. For at-
rest conditions
conditions, a maximum stage full soil unit weight and a minimum stage half soil unit weight
will be are used.
At the top of the culvert, the lateral earth pressure is:

63.00 kN/m (Top)

31.50 kN/m (Top)

At the bottom of the culvert, the lateral earth pressure is:

= 88.92 kN/m (Bottom)

= 44.46 kN/m (Bottom)

C. Live Load Surcharge


Use an active coefficient of lateral earth pressure ka 0.2827

The height for the live load surcharge calculation at the top of the culvert is the distance from the
top surface of the top slab to the top of the pavement or fill.
The height is:
H top of culvert = 3500 mm

The equivalent fill height, heq is dependent on the depth of fill and can be found using AASHTO Table
3.11.6.4-1.
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500

By interpolation, the equivalent height for a fill depth of 3500 mm is:


heq = 2.7 ft
heq = 0.82 m
The corresponding lateral live load surcharge on the top of the culvert is given as:

4.19 kN/m

The height for the live load surcharge calculation at the bottom of the culvert is the distance from
the bottom surface of the bottom slab to the top of the pavement or fill.

4940 mm

Again using interpolation and AASHTO Table 3.11.6.4.1, the equivalent height is:
heq = 2.38 ft
heq = 0.73 m
The lateral live load surcharge located at the bottom of the culvert is given as:

3.69 kN/m
D. Water Load
Designers need to consider load cases where the culvert is full of water as well as cases where the
culvert is empty. A simple hydrostatic distribution is used for the water load:

At the inside of the culvert, the lateral water pressure is:


WAtop = 0 kN/m2
9.81 kN/m2
Using a 2D frame model there is an opposite upward reaction from the soil caused by the water inside
the culvert:

Wabottom = WA bottom * Span = 8.41 kN/m


reaction
(Span + Ts)
E. Live Load
The d
Th design
i li
live l
loads
d iinclude
l d th
the HL
HL-93
93 t
truck
k and
d t
tandem
d l
loads.
d Si
Since th
the span of
f th
the b
box culvert
l t i
is
less than 15 ft, no lane load is applied.
Dynamic Load Allowance
The dynamic load allowance (IM) for culverts and other buried structures is reduced based on the
depth of fill over the culvert. For strength and service limit states:
-14.355 = 0
The dynamic load allowance may not be taken less than zero.
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Live Load Distribution
Live loads are assumed to distribute laterally with depth. The specifications permit designers to
increase the footprint of the load with increasing depth of fill. The load is assumed to spread
laterally 1.15 times H horizontally in each direction for every foot of fill above the culvert. The
intensity of live loads at any depth is assumed to be uniform over the entire footprint.

The assumed tire contact area for each wheel has a width of 20 inches and a length of 10 inches.

Using the distances between wheel lines and axles, the live load intensities at the top of the box
culvert can be found. For truck and tandem loadings, the influence area or footprint of the live load
is found first. Then the sum of the weights of the wheels is used to determine the intensity of the
live load.

To determine the live load, use multiple presence factors (MPF). A single loaded lane with a MPF of
1.20 is used for strength and service limit states.
A single 3 Axle with 600 kN Truck configuration produces a live load intensity of:

where Pw = 130 kN

Axlespacing = 1.8 m
Wtire = 0.51 m
W = 6.34 m

Ltire = 0.25 m
L= 6.08 m
Therefore
WLL+IM = 8.11 kN/m
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
A tandem truck axle configuration produces a live load intensity of:

where Pw = 105 kN
5.58 m
where
Axlespacing = 1.3 m
WLL+IM = 14.27 kN/m

The live load intensities of the single and tandem axle configurations are compared. Since the tandem
axle configuration produces a live load intensity slightly larger than that of the single axle
configuration, the tandem axle configuration is used for design in both the strength and service
limit states.
therefore WLL+IM = 14 27 kN
14.27

Final Loading
DC = Sel weight of Culvert
DC bottom reaction = 31.05 kN/m
EV = 90.56 kN/m
EHTmax = 63.00 kN/m
EHBmax = 88.92 kN/m
EHTmin = 31.50 kN/m
EHBmin = 44.46 kN/m
LLStop = 4.19 kN/m
LLSbottom = 3.69 kN/m
WAtop= 0 kN/m
WAbottom= 9.81 kN/m
WAbottomreaction= 8.41 kN/m
LL+IMW = 14 27
14.27 kN/
kN/m
F. Load Combination
Strength Limit states
1 Maximum Vertical Load and Maximum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+ (1.35)(1.05)EHmax + 1.75LS
2 Maximum Vertical Lod and Minimum Horizontal Load
1.25 DC + (1.30)(1.05) EV +1.75 (LL+IM)+1.00WA+(0.9/1.05)EHmin
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
3 Minimum Vertical load and Maximum Horizontal Load
0.90 DC + (0.9/1.05)EV + (1.35)(1.05) EHmax +1.75LS
Service Limit State
1 Maximum Vertical Load and Maximum Horizontal Load
.00 DC
1.00 C + 1.00
.00 EV + 1.00 (LL+IM)+1.00EH
.00 ( ) .00 max + 1.00LS
.00 S
2 Maximum Vertical Lod and Minimum Horizontal Load
1.00 DC + 1.00 EV + 1.00 (LL+IM)+1.00WA+1.00EHmin
3 Minimum Vertical load and Maximum Horizontal Load
1.00 DC + 1.00EV + 1.00EHmax +1.00LS

A structural analysis is performed using a standard commercial matrix-analysis program. The bottom
slab of the box culvert is assumed rigid compared to the subgrade. Reactions to vertical loads
applied
li d to the
h culvert
l (
(earth,
h water, li
live l
load)
d) are assumed
d to b
be carried
i d b
by uniform,
if triangular
i l or
trapezoidal distributed reactions applied to the bottom slab. Box culverts supported on stiff or
rigid subgrades (rock) would require further investigation. The haunches are included in the analysis
by increasing the thickness of members near each corner.

Reinforcement Design

where,
where
F = 1
fy = 420 Mpa
fc' = 35 MPa
b = 1 m
therefore,
As x 420
a =
0.85 x 35 x1000
a= 0.0141 As
Mu = 1 x As x 420 x (d - .0141 * As/2)
Mu = 420 x As*d - 2.961 As^2
420 176400 ^2 11.844 /5.922
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Side Wall

Max@MidSlab@IS

Max@Slab End@OS

From staad Model


Outside Mu = 18 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 280.07 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002
0 002 x b x Ts = 400 00
400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
Inside Mu = 14.75 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 228.96 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Ts = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
Approved :
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Top Slab

Max@MidSlab@IS

Max@Slab End@OS
From staad Model
Inside Mu = 26.62 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 155 mm
As = 416.81 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 416.81 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 6.57 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 155 mm
As = 101.39 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tt = 400.00 mm2
therefore As = 400.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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VR
Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Bottom Slab

Max@Slab End@OS
Max@MidSlab@IS

From staad Model


Inside Mu = 17.95 kNm Main bar dia = 10 mm
d = thickness - Cover - dm/2
d= 195 mm
As = 220.93 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2

Outside Mu = 14.77 kNm Main bar dia = 10 mm


d = thickness - Cover - dm/2
d= 195 mm
As = 181.53 mm2
Minimum sidewall flexural reinforcement
Asmin = 0.002 x b x Tb = 480.00 mm2
therefore As = 480.00 mm2
As Provided = 10 mm dia X 150 c/c
for 1 m length 10 mm dia X 6.67 Pcs 523.60 mm2
SULB AL-JAZEERA CONCRETE Designed: DJ

MANUFACTURING Checked :
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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Checking of Shear

Top Slab

Maximum Shear (Vu) = 97.78 kN

Shear Capacity (Vc) = 0.17 ^


160.92 kN > Vu

Bottom Slab

Maximum Shear (Vu) = 89.16 kN

Shear Capacity (Vc) = 0.17 ^


201.15 kN > Vu
SULB AL-JAZEERA CONCRETE Designed: DJ

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Element BOX CULVERT
Customer: SAPAC Size: L =1200 X W =1000 mm & Depth from GL =3500
Side Wall

Maximum Shear (Vu) = 63.79 kN

Shear Capacity (Vc) = 0.17 ^


160.92 kN > Vu
Final Size and Reinforcement
Box culvert Inside Dimensions = 1200 x 1000 mm
Top Slab Thickness = 200 mm
Bottom Slab Thickness = 240 mm
Side Wall Thickness = 200 mm
Reinforcement
Inside Outside
Location
Dia (mm) C/C Dia (mm) C/C
Top Slab 10 150 10 150
Bottom Slab 10 150 10 150
Side Wall 10 150 10 150

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