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Article history: A nickel (Ni) nanoparticles- (NPs) dispersed web of carbon micro-nanofibers (ACFs/CNFs)
Received 5 May 2014 was fabricated as the electrode of a microbial fuel cell (MFC) for bio-energy production
Received in revised form using Escherichia coli as a microbial catalyst. The multiscale web of ACFs/CNFs was prepared
19 October 2014 using chemical vapor deposition, with the Ni NPs as the catalyst and benzene as the carbon
Accepted 13 November 2014 source to grow the CNFs on the ACF substrate. The Ni NPs attached at the tips of graphitic
Available online 6 December 2014 CNFs facilitated the transfer of E. coli-released electrons to the anode of MFCs. Linear sweep
voltammetry was performed to determine power density and open circuit potential (OCP)
Keywords: of the prepared MFCs. The power density and OCP were experimentally measured as
Microbial fuel cells 710 5 mV and 1145 20 mW/m2, respectively, which were approximately 9 times greater
Power density than those of the ACF substrate-based MFCs. The transition metal-CNFs-based electrodes
Escherichia coli prepared in this study may be a potentially alternative to the expensive noble metals-based
Carbon nanofiber electrodes presently used in MFCs.
Metal nanoparticles Copyright 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
* Corresponding author. Department of Chemical Engineering, Indian Institute of Technology Kanpur, Kanpur 208016, India. Tel.: 91
512 2596352; fax: 91 512 2590104.
E-mail addresses: vermanishith@gmail.com, nishith@iitk.ac.in (N. Verma).
http://dx.doi.org/10.1016/j.ijhydene.2014.11.073
0360-3199/Copyright 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
1146 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 1 4 5 e1 1 5 3
electronic conductivity and high electro-catalytic activity to- prepared in Milli-Q water. The MFC was fabricated from the
wards the oxidation of metabolites are vital parameters for acrylic pipe procured from a local market. Proton exchange
the selection of anode to enhance power density [5,6]. Cathode membrane (PEM, nafion 117) was purchased from Sinsil In-
is also a restrictive component of MFCs [7]. In the cathode ternational, India.
chamber, atmospheric oxygen is usually used as the electron
acceptor. Despite oxygen being readily available and having Synthesis of Ni-ACF/CNF electrodes
high oxidative potential, an efficient catalyst is required to
overcome the large over-potential of oxygen. The preparation of CNFs on the ACF substrate has been pre-
In the past decade, several noble metals-based carbon viously described [19]. Briefly, the pretreated ACF samples
electrodes have been fabricated for MFCs, because of their su- were impregnated with the 0.4 M-Ni(NO3)2.6H2O salt dispersed
perior activity, biocompatibility, and high electrical conduc- in water, using the wet incipient method. Approximately 0.3%
tivity. Platinum (Pt) is the dominant metal used as a catalyst in (w/w) SDS was used as an anionic surfactant in the impreg-
the electrode for the oxidation of metabolites and oxygen nating solution to prevent the agglomeration of Ni(NO3)2
reduction [8]. The other noble metals-based catalysts used for crystals and facilitate their uniform dispersion in the ACF
MFCs are Ru/Pt loaded on carbon nanotubes (CNTs) [9,10], Au during impregnation. After the impregnation, the ACF sam-
nanoparticles (NPs) sputtered in carbon-paper [11], and ples were dried for 6 h at room temperature (30 5 C) and
TieTiO2/Pt composite [8]. Different forms of carbon without then for another 12 h at 120 C. Next, calcinations, reduction
metals have also been developed as electrodes for MFCs, for and CVD were performed on the impregnated ACF sample in a
examples, the graphene deposited carbon cloth [12], reticulated vertical reactor. The detailed configuration of the reactor and
carbon foam [13], the electrospun polyacrylonitrile-based car- the arrangement for holding samples are described in the
bon nanofibers (CNFs) [14] and graphitic carbon felt [15,16]. previous study [26]. The calcination and reduction of the
The present study describes the development of the nickel impregnated sample were performed in a N2 atmosphere at
(Ni) NPs-dispersed and chemical vapor deposition- (CVD) 400 C for 4 h and in a H2 atmosphere at 550 C for 2 h,
grown multiscale forming web of carbon micro-nanofibers respectively. During the calcination and reduction, flow rates
(ACFs/CNFs) as the electrodes (anode and cathode) of a dou- of the gases were maintained constant at 200 standard cc per
ble chambered MFC. The development of the metal NPs- min (sccm). Ni(NO3)2 dispersed in the ACFs were converted to
dispersed ACFs/CNFs is relatively newer. Such materials the metallic state (Ni NPs) after calcination and reduction. The
have been applied as efficient adsorbents for environmental produced Ni NPs decomposed C6H6 during the CVD, forming a
remediation [17e19]. In the most recent application the multiscale web of ACFs/CNFs. The CVD was performed at
bimetals-dispersed ACF/CNF was applied as the electrode of a 800 C for 2 h. A few samples of Ni-ACFs/CNFs were ultra-
glucose biosensor [20]. Ni-based materials have been used in sonicated in a 0.05 M-HNO3 solution for 5 min to dislodge the
other bioelectrochemical systems, in particular, microbial Ni NPs from the tips of the CNFs. The prepared Ni-ACFs/CNFs
electrolysis cells for hydrogen evolution [21e25]. For the first were directly used as anode and cathode in MFCs, without
time, Ni-ACF/CNF has been fabicated and demonstrated as an requiring any further treatment. For the reference purposes,
effective electrode for MFCs in the present study. The Ni NPs the three types of materials used as the electrodes for MFCs in
had the following multiple roles: (1) as the CVD catalyst for the this study are termed as (1) ACF, (2) Ni-ACF/CNF, and (3) ACF/
growth of the CNFs on the ACF substrate, (2) as the facilitator CNF. ACFs/CNFs were produced by sonicating Ni-ACFs/CNFs.
of electron transfer from Escherichia coli (E. coli) to anode, and Fig. 1 schematically describes the steps involved in the prep-
(3) as the catalyst for oxygen reduction at cathode. The CNFs aration of electrode materials for MFCs developed in this
provided biocompatibility to the growth of biofilms and study.
increased the electroconductivity of the electrodes.
Construction and operation of MFCs
Materials and methods The supplementary figure S1 shows the schematic illustration
of an MFC. The H-shaped MFC consisted of two chambers
Materials (effective volume 200 ml) fabricated from an acrylic pipe
(inner diameter 67.0 mm). They were connected using a
Ni(NO3)2.6H2O (purity > 97%), sodium dodecyl sulfate (SDS, 40 mm-diameter pipe. A PEM (nafion 117) sheet (exposed
purity > 99%), C6H6, potassium hexacyanoferrate (K3Fe(CN)6, area 2800 mm2) was used in the connecting pipe to separate
purity > 99%), sodium acetate (CH3COONa, purity > 98%), su- the chambers. The electrodes were held using a Teflon-frame-
crose and other reagents, used for preparing buffers of NaCl, suspended 3 mm-brass wire in the respective chambers. The
KCl, Na2HPO4 and KH2PO4 were procured from Merck, Ger- anode and cathode (working area 8 cm2) were electrically
many Hydrogen (purity > 99.999%) and nitrogen (pu- connected via an external circuit, made of a 3 mm-thick brass
rity > 99.999%) gases were purchased from Sigma Gases, India. wire, to a resistor (5000 U). An electronic multimeter (Model
The phenolic resin precursor-based ACFs were purchased 2000, Keithley) was used to measure voltage across the
from Gun Ei Chemical Industry Co. Ltd., Japan. The E. coli (K- resistor. The distance between the anode and cathode was
12) culture was indigenously purchased. The reagents used to 100 mm.
prepare Luria Bertani (LB) medium, including tryptone and The anode chamber was filled with approximately 50 ml
yeast extract, were purchased from Thomas Baker Laboratory volume of 10 mM-PBS (prepared using 8.0 g-NaCl, 0.2 g-KCl,
Reagent, India. All aqueous solutions used in this study were 1.44 g-Na2HPO4, and 0.24 g-KH2PO4 at pH 7), 50 ml volume of
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 1 4 5 e1 1 5 3 1147
Fig. 1 e Schematic illustration of the fabrication of the Ni-ACF/CNF electrodes for MFCs.
100 mM-sucrose solution made up in 10 mM-PBS, 50 ml vol- measurements of the MFC were obtained at the OCP of the
ume of E. coli-LB broth (108e109 CFU/ml at pH 7) and 50 ml respective electrodes. The counter and reference electrodes of
volume of 12 mM-CH3COONa. N2 was continuously purged the potentiostate were connected to the cathode, whereas the
through the anolyte solution for 30 min to establish an working electrode was connected to the anode.
anaerobic condition. The cathode chamber was filled with
200 ml of 100 mM-K3Fe(CN)6 solution prepared in 10 mM-PBS. Surface characterization of electrocatalyst
The initial pH of the catholyte solution was 7.0. The base of the
cathode chamber was fitted with a bubble disperser externally ACFs, Ni-ACFs/CNFs and the ACFs/CNFs were characterized
connected to a peristaltic pump (speed 100 rpm) which using several techniques, including atomic absorption spec-
continuously dispensed the atmospheric air (~200 sccm) in the troscopy (AAS), scanning electron microscopy (SEM), energy
cathode chamber during the test. Both electrodes (anode and dispersive X-ray (EDX) spectroscopy, X-Ray diffraction (XRD),
cathode) were fabricated from the same material: the ACF Raman spectroscopy and Brunauer-Emmet-Teller (BET) sur-
substrate, or Ni-ACF/CNF, or ACF/CNF. The tests were per- face area and pore-size distribution (PSD) measurements. The
formed in the batch mode at room temperature. AAS (Varian AA-240, USA) analysis of the impregnating solu-
tion was performed to calculate the Ni loading in the ACFs.
Electrochemical measurement and analysis The surface topographies of the ACFs, Ni-ACFs/CNFs and the
ACFs/CNFs were examined using field emission SEM (Supra
Power density and open circuit potential (OCP) were obtained 40VP, Zeiss, Germany). XRD analysis was performed to
at the scan rate of 1.0 mVs1 from 1 V to 0 V, using the determine the crystal size and patterns of the Ni NPs
potentiostat (AUTOLAB-PGSTAT302N) and the linear sweep dispersed in the ACFs/CNFs. A Cu-Ka radiation (k 1.54178 A )
voltammetry (LSV) method [27]. Nova software was used to was used for determining the XRD patterns in a 2q range of
draw the polarization curves. Tests were replicated 5 times for 10 e120 and scan rate of 3 per min. Raman analysis (Model:
a single MFC set-up. The area-power densities (P mW/m2) of Alpha, Make: Witec, Germany) was performed to determine
the prepared MFC were calculated using P V I/A, where V is the relative disorder or graphitization (ID/IG) in the prepared
the measured voltage, I is the current with respect to the electrode samples. The data were collected using the Ar-ion
applied voltage and A is the area (8 cm2) of either anode or laser (l 532 nm) as an excitation source and a CCD as the
cathode. Before measurements, the MFCs were left idle for 5 detector in the range of 500e4000 cm1 in air at 25 C. The SBET,
days, connected to a 5000 U-resistor, for the stabilization of total pore volume (Vtotal) and PSD of the prepared electrodes
cell voltage, because it was found to slowly increase during were determined using nitrogen at 77 K and the Autosorb-1C
the initial period of the tests. After 2 days of initialization, the Quantachrome instrument.
voltage nearly stabilized, although a slight fluctuation was
observed. Therefore, the electrochemical analysis was per-
formed after 5 days when the cell voltage had completely Result and discussion
stabilized. The electrochemical impedance spectroscopy (EIS)
measurements were performed to determine the internal re- Ni loading on prepared electrode materials
sistances of the MFC, using the FRA software and the poten-
tiostate. EIS measurements were performed for the cell from The Ni loading in the impregnated ACF samples was deter-
100,000 to 0.01 Hz at the potential amplitude of 0.01 V. The EIS mined to be ~450 mg/g. The loading was ~30% higher than that
1148 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 1 4 5 e1 1 5 3
Fig. 2 e SEM images of (AeA) ACF, (BeB) Ni-ACF, (CeC) Ni-ACF/CNF, (DeD) ACF/CNF, and EDX spectra of (E) Ni-ACF and (E)
Ni-ACF/CNF samples. Inset shows the focus area for EDX.
in the samples impregnated without using SDS. The surfac- As shown later, the CNFs were graphitic and enhanced the
tant enhanced the metal loading and dispersion in the ACFs conductivity of the prepared electrodes. The shiny Ni NPs
by preventing the agglomeration of the salt crystals in the present at the tips of the CNFs confirmed the tip-growth
impregnating solution. As shown later, the uniform Ni loading mechanism. Fig. 2(DeD0 ) shows the SEM images of the ACF/
facilitated the dense and uniform growth of CNFs on ACFs. CNF samples. As observed, most of the Ni NPs were dislodged
from the tips during the ultrasonication.
Surface topography Fig. 2(EeE0 ) describes the EDX spectra of the Ni-ACF and Ni-
ACF/CNF samples. The area-spectrum (Fig. 2E) showed the
The surface morphologies of the fabricated materials were presence of carbon and Ni, confirming that NiO was
examined using SEM. Fig. 2 describes the SEM images at low completely reduced to metallic (Ni) state during the H2-
(5e15 KX) and high magnifications (100e200 KX). Fig. 2(AeA0 ) reduction at 550 C. Fig. 2E0 shows the point-EDX spectra of Ni-
shows the SEM images of the ACF substrate. The ACF surface ACFs/CNFs. The spectra confirmed the shiny NPs as Ni. No
was smooth. Macro-pores were visible on the external surface. other foreign impurities were detected.
Fig. 2(BeB0 ) shows the SEM images of the Ni NPs-dispersed
ACF (Ni-ACF) samples. The Ni NPs were uniformly dispersed XRD patterns
on the ACF surface. The Ni NPs were also observed inside the
pores. Fig. 2(CeC0 ) shows the SEM images of Ni-ACFs/CNFs. The XRD analysis of the ACF and Ni-ACF samples was per-
The growth of the CNFs on the ACF was uniform and dense. formed to determine the structure of the crystalline phase,
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 0 ( 2 0 1 5 ) 1 1 4 5 e1 1 5 3 1149
using JCPDS software (No- 04-0850). Fig. 3a shows the XRD The ID/IG ratio reflects the degree of disorder, as expressed in
spectra of ACFs (shown in black) and Ni-ACFs (shown in blue). the sp3/sp2 carbon ratio [28]. The ID/IG ratio of ACFs was
There was a common characteristic peak at 2q angle of ~26 in determined to be 1.17. The ratio decreased to 1.06 in Ni-ACFs/
both samples, attributed to the crystallographic index of (0 0 2) CNFs. Therefore, Ni-ACFs/CNFs contained higher degree of
in the amorphous carbon. The spectra of the Ni-ACFs exhibi- graphitization than ACFs. In other words, ACFs had more
ted five distinctive peaks at 2qs 44.5, 51.8, 76.3, 92.9 and disordered structure than ACFs/CNFs. The graphitic phase
98.44 , corresponding to (1 1 1), (2 0 0), (2 2 0), (3 1 1) and (2 2 2) enhanced the conductivity of the ACF/CNF electrode, resulting
indices, respectively. The spectra of the Ni-ACFs also revealed in the relatively superior performance of Ni-ACFs/CNFs,
that the prepared samples contained Ni in its pure metallic shown later.
FCC phase (previously confirmed using the EDX analysis). The
crystallite size of the Ni NPs, calculated using the Scherrer SBET, Vtotal and PSD analysis
formula, was found between 10 nm (corresponding to 44.5 )
and 31 nm (corresponding to 76.3 ). The BET surface area of the prepared electrodes was deter-
mined using the linearized BET equation fitted to 20 data
Raman spectra points corresponding to the amounts of nitrogen adsorbed vs
relative pressures (P/P0) ranging from 0.05 to 0.35. The micro-
Raman spectroscopy was used to investigate the presence of porosity and meso-porosity of the prepared materials were
ordered and disordered phases in ACFs/CNFs. Fig. 3b describes determined using density functional theory (DFT) and the
the Raman spectrum of the ACF and Ni-ACF/CNF samples. The Barrett-Joyner-Halenda (BJH) method, respectively. Before
first vibrational peak observed at 1342.6 cm-1 was attributed to starting the adsorption/desorption analysis, the prepared
the disordered phase (D-band), whereas the second vibra- samples were heated at 150 C for 12 h in vacuum.
tional peak at 1580.4 cm-1 was attributed to the graphitic Table 1 presents the data of the analysis. The SBET and Vtotal
phase (G-band) of carbon. The D-band represents the vibra- of the ACFs were determined to be 1140 m2/g and 0.609 cc/g,
tions of carbon atoms having dangling bond with the unsat- respectively. The micro-porosity contents of the ACFs were
urated sp3 hybridized valence in the planar terminations of significantly high (~86% of the total pore volume). The SBET and
the disordered graphite structure, whereas the G-band rep- Vtotal values significantly decreased in the Ni(NO3)2-impreg-
resents the planar geometry (sp2 hybridized) of carbon atoms. nated samples because of the blockage of the pores with the
salts. However, the calcination increased SBET and pore vol-
ume, as the pores were opened up. The SBET and Vtotal values
increased to ~805 m2/g and 0.450 cc/g, respectively, in the NiO-
ACF samples. The reduction of NiO to Ni NPs further increased
the SBET and Vtotal values to 959 m2/g and 0.558 cc/g, respec-
tively, in Ni-ACFs. Both NiO- and Ni-ACF samples were largely
microporous. Such materials are not considered to be
conducive for the adsorption or attachment of large size
molecules such as E. coli. Interestingly, although Ni-ACF/CNF
had relatively lesser SBET (~597 m2/g) and VTotal (0.376 cc/g),
the material was considerably mesoporous (~47%), and
therefore, was suitable for the growth or multiplications of E.
coli. As shown later, the performance of the electrodes fabri-
cated using the multiscale web of Ni-ACFs/CNFs was superior
to that of Ni-ACFs.
electrodes. During the initial stage of the test, OCP was rela-
tively lower, attributed to discontinuity in the formation of
biofilm on the anode, possibly because of a relatively lesser
number of E. coli produced, thereby resulting in a small elec-
tron transfer rate to the anode. As the metabolic activity
progressed, the number of colonies of E. coli grew. The biofilm
formed on the anode became stable and the electron transfer
rate or OCP increased.
E. coli is not electrochemically conductive. However, it is
mentioned that there are two ways of transferring the elec-
tron to the anode surface by E. coli in the absence of media-
tor(s). (1) E. coli present in the biofilm can self-mediate the
extracellular electron transfer through the electrochemically
activated excretion of electron shuttling redox molecules
which work as a mediator for the electron transfer [6,29,30],
Fig. 5 e EIS analysis of the ACF, Ni-ACF/CNF and ACF/CNF
and (2) the pili of E. coli also facilitate the electron transfer to
samples at the respective OCP. Inset shows the magnified
anode [31]. In addition to the redox molecules produced by E.
plots for the Ni-ACF/CNF and ACF/CNF samples.
coli and/or the pili of E. coli, the metal NPs or carbon-based
nanomaterials can also facilitate the electron transfer from
E. coli to electrodes in the mediator-less MFCs [32,33].
water was used. Therefore, CE was not measured and the
Here, it is also important to mention that Ni or ACFs/CNFs
other parameters (power density, current density, OCP, and
do not exhibit antibacterial activities and have been used as
electrochemical impedance) were considered to be sufficient
electrode materials in MFCs and also in microbial electrolysis
to study the performance of the MFCs, discussed below.
cells [22,34]. To corroborate this aspect of the material, an
The OCP and current density of the Ni-ACF/CNF-based
antibacterial test was performed on the ACFs and Ni-ACFs/
MFCs were determined to be 710.0 5 mV and
CNFs using E. coli. The tests were performed using plate
~4650 20 mA/m2, respectively, which were significantly
count method. The results are included in the supplementary
higher than those (380.0 5 mV and 1400 mA/m2, respectively)
figure S2, showing an insignificant antibacterial effect of the
of the MFCs constructed from the ACF substrate. The area-
produced materials in this study. The colony counts of E. coli in
power density of the multiscale forming web-based MFCs
the broths containing the ACFs and Ni-ACFs/CNFs were found
was ~9 times greater than that of the ACF-based MFCs. The
to be approximately the same (~108 CFU/ml) as in the control
relative superior performance of Ni-ACF/CNF-based MFCs was
even after 72 h, thus showing no sensitivity of E. coli to the
attributed to the following three characteristics of the mate-
electrode materials. Therefore, the electrochemical activity
rial. (1) It had large (~47%) mesopore-contents which were
attributed to E. coli remained unchanged during the operation
favorable for the attachment of E. coli and the growth of bio-
of the MFCs and the performance of MFCs was considered to
films. Further, E. coli may have produced adhesins on pili and
be affected by the anodic reactions only. It is also mentioned
fimbriae, facilitating the attachment of the biofilm on the
that the Coulombic efficiency (CE) may be diminished by
surface of ACFs/CNFs [31]. (2) The graphitic phase present in
alternate electron acceptors present in the anolyte, for
the CNFs facilitated the electron transfer from the c-type cy-
example, wastewater [35]. In the present study, synthetic
tochrome of E. coli to the anode [32]. Therefore, the charge
transfer resistance (shown later) was smaller in Ni-ACFs/
CNFs, which was the reason for the production of high cur-
rent density (4650 20 mA/m2), using the MFC based on the
Ni-ACF/CNF electrodes. (3) The presence of the Ni NPs at the
tips of the CNFs also facilitated the electron transfer.
To further examine the role of the Ni NPs, polarization
tests were performed on the MFCs constructed using the
ACF/CNF samples. As shown in Fig. 4, the OCP (565 5 mV)
and power density (1005 20 mW/m2) of the MFCs based on
the ACF/CNF samples were smaller than that of the Ni-ACFs/
CNFs-based MFCs. All or most of the Ni NPs were removed
~1000e7000
(mA/m2)
2350e7530
1150e1900
tical sonication conditions were used to dislodge or remove
200e400
350e650
the Ni NPs from the ACF/CNF [26]. A negligible amount of Ni
~4000
4650
~700
5670
1181
530
430
260
140
NPs may have been left on the surface of the ACFs after
37
e
sonication. Therefore, indeed, the graphitic structure of CNFs
was responsible for power generation using the electrodes
fabricated from the sonicated samples (ACF/CNF). Therefore,
density (mW/m2)
19.31e61.3
686e1487
151e2470
166e1326
of current via the electron transfer to the anode. A small
Power
300e830
38e118
36e170
10e110
crystal size (10e31 nm) of the Ni NPs in ACFs/CNF had the
1145
4250
1313
52.5
240
462
5.7
11
catalytic effect on the reduction of atmospheric oxygen in the
cathode chamber [8].
In general OCPs should be the same for different elec-
trodes. However, the OCPs have been measured to be different
OCP (mV)
434e867
329e759
481e941
300e620
400e810
700e800
390e570
in many cases including this study, if the electrodes are
~720
~700
~300
different or modified [7, 9, 10, 14, 27, and 33]. The difference in
710
480
749
700
500
e
analysis.
Cathode
EIS analysis
Porous carbon fiber
Au sputtered carbon-paper
Graphite rods
Carbon brush
Pseudomonas aeruginosa
Biocatalyst
Domestic wastewater
absence of graphitic contents and the metal (Ni) NPs. The Rct
Activated sludge
Wastewater
E. coli (K12)
E. coli (K12)
Sludge
Sludge
E. coli
[11]
[12]
[13]
[14]
[16]
[27]
[31]
[33]
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