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N: PRXXX-EQ29-XXXXX-0
.

FOLHA DE DADOS
AGITADOR-TQ-30m3 OS: F&P PROJECT REV.: 2
MEMORIAL DE CALCULO DATA: 06/06/17 FL.: 3/1
CLIENTE: SYNGENTA SEEDS LTDA
PROJETO: FILLING & PACKING PROJECT

MEMORIAL DE CALCULO
AGITADOR-TQ-30m3

CLIENTE Nome Departamento Data Visto

Aprovado
Aprovado sem Comentrios Aprovado com Comentrios No Aprovado
 FOLHA DE DADOS
N: PRXXX-EQ29-XXXXX-0
2/8 .

AGITADOR-TQ-30m3 OS: F&P PROJECT REV.: 2

MEMORIAL DE CALCULO DATA: 06/06/17 FL.: 3/1
CLIENTE: SYNGENTA SEEDS LTDA
PROJETO: FILLING & PACKING PROJECT

Arquivo N: #VALUE! Modelo: M11-123_0

 FOLHA DE DADOS N: PRXXX-EQ29-XXXXX-01
AGITADOR-TQ-30m3 OS: F&P PROJECT
MEMORIAL DE CALCULO DATA: 6/6/2017 FL.: 3/2
CLIENTE: SYNGENTA SEEDS LTDA
PROJETO: FILLING & PACKING PROJECT

Problem Statement:
Calculate the blend time for a mixer with one or two
impellers
Inputs SI Units US Units
Fluid
Mixing purpose
Degree of agitation
ro Fluid density kg/m3 1300 lb/ft3 81.159
mu Fluid viscosity absoluta (Pas) kg/m-s 1.5 lb/ft-s 1.0078723

Tank Geometry
T Diameter m 3 ft 9.8425197
H Filled Height m 4.3 ft 14.107612

Impeller
Lowest impeller
Type
D1 Diameter m 1.25 ft 4.1010499
W1 Projected blade height m 0.2 ft 0.656168
L1 Distance to mounting flange m 0.3 ft 0.984252
L' Distance to lower bearing m 0.71 ft 2.3293963
C Distance off bottom m 0.66 ft 2.1653543

Second impeller
Type
D2 Diameter m 1.25 ft 4.1010499
W2 Projected blade height m 0.2 ft 0.656168
L2 Distance to mounting flange m 2 ft 6.5616798

N Speed rps 0.75 rps 0.75

Baffles
Number of baffles 4 4
B Baffle width m 0.25 ft 0.82021
Space between baffle and wall m 0.041667 ft 0.1367017

Data Lookup and Calculations

Nre Reynolds number 5850 5850.6621
gc Conversion factor 1 32.17
NQ Pumping number 15 0.8
Q Pumping capacity m3/s 21.97266 ft3/s 41.384375
 NP Power number - lower impeller 1.25 1.25
P Power W 2092.123 ft-lbf/s 1543.3154
hp 2.8060279

NP Power number - upper impeller 1.25 1.25

P Power W 2092.123 ft-lbf/s 1543.3154

P Total power (assume additive) W 4184.246 ft-lbf/s 3086.6307

hp 5.6120559
3x hpx1,4 12.5

Mixing zone calculation, Np^(1/3) * Nre 6301.721 6302.4347

Mixing zone Transitional Transitional

Theta95 Mixing time, 95% uniformity s 38 38

Desired mixing uniformity 99% 99%

Adjusted mixing time s 58.2 58.2

Volume m3/h 30.39491 ft3 1073.3861

Turnovers, 95% uniformity 27.39 1.46

qp Impeller pumping rate for fuid

passing through area Sp m3/h 642.0693 ft3/h 22671.468

qc Impeller pumping rate for fuid

passing through area Sc m3/h 963.104 ft3/h 34007.202
 FOLHA DE DADOS N: PRXXX-EQ29-XXXXX-01
AGITADOR-TQ-30m3 OS: F&P PROJECT Rev.01...
MEMORIAL DE CALCULO DATA: 6/6/2017 FL.: 3/3
CLIENTE: SYNGENTA SEEDS LTDA
PROJETO: FILLING & PACKING PROJECT

Problem Statement:
Calculate shaft diameter, torque, and first critical speed, for up to 3
identical impellers on one shaft. Assume that power is equally
distributed among the impellers.

Inputs SI Units US Units

Impellers
D Diameter m 1.250 in 49.2
Number of impellers 3 3
Np Power Number 5.0 3.0
fH Hydraulic service factor 1.5 1.5
Shaf
Np Speed rps 0.75 rpm 45.0
L Shaft length from bottom bearing m 5.23 in 206.0
Sb Bearing span, Sb m 0.30 in 12.0
Distance between impellers m 1.50 in 59.0
Modulus of elasticity N/m2 1.97E+11 psi 2.86E+07
Shaft density kg/m3 8,027 lb/in3 0.29
Allowable shear stress N/m2 4.10E+07 psi 6,000
Allowable tensile stress N/m2 6.10E+07 psi 10,000
Mixture
ro Density of mixed liquid kg/m3 1,301 lb/in3 0.047
P Power, total W 9,313 hp 12.50

Intermediate Calculations
Geometry and Power - impeller-specific
Shaft length, top impeller m 2.24 in 88.0
Shaft length, middle impeller m 3.73 in 147.0
Shaft length, bottom impeller m 5.23 in 206.0
Power per impeller W 3,104 hp 4.17
Weight of blades, per impeller
hydrofoil kg 33.63 lb 74.3
4-blade PBT kg 26.05 lb 57.5

Calculations
Torque N-m 1,775 in-lbf 17,507
Bending moment (maximum) N-m 2,671 in-lbf 23,653

Shaf diameter
Based on shear m 0.07 in 2.92
mm 73.58 mm 74.25
Based on tensile m 0.08 in 3.00
 mm 78.88 mm 76.23
Selected shaf diameter mm 80 in 3.5

Weight of hub
Read from chart kg 9.0 lb 20.0

Total weight for each impeller with hub

hydrofoil kg 42.63 lb 94.25
W 4-blade PBT kg 35.05 lb 77.52

Equivalent weight, not including shaf

We hydrofoil kg 61.44 lb 135.85
4-blade PBT kg 50.52 lb 111.73

Natural frequency - First Critical Speed

hydrofoil rps 1.28 rpm 90.43
4-blade PBT rps 1.35 rpm 94.60

Data Results
Conversion factors for blade weight formula
hydrofoil 0.14 0.5
4-blade PBT 0.084 0.3