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ZTE Internal Use Only

Quality Self Check List For MW Site V2.0


Project VNM Mega Project QDR 0.0% Quality Passed Instructions
1.Check result:Pass/Fail for checked item,NA for no checked item.
Site ID 359020 Far end ID Severity Critical Major Minor 2.Critical: cause safety
risk,equipment cannot be used. Major: affect stable running, service life,Minor: Other
Region Check date 2017-01-06 Failed 0 0 0 small defects. QDR(Quality Defect Rate)=(fail critical*8+fail major*4+fail minor)/
(checked critical*8+checked major*4+checked minor).
Subco Passed 3.If Critical >0 or Major >2 or QDR >10%,the
2017-01-06 Checker 2017-01-06 3 11 18
n site quality is failed.
Check Means(Failed
item must have close- Severity Check Actual defect description for
S/N* Check Criteria (Total 5 categories, 32 items)
up photos or other level result failed Item
proofs)
1 Subcon team working qualification
1.01 Team leader of subcon should hold site access card issued by ZTE on site. Observe,take photos Critical Pass
1.02 Team members should have working cards issued by related subcon on site. Observe,take photos Minor Pass
2 Site documents,tools and auxiliary materials
2.01 Site documents including latest TSSR,quality check list,guidebook are available on site. Observe,take photos Major Pass
2.02 Site documents testing to subcon team and site engineer (ask some questions). Observe,take photos Minor Pass
2.03 Non compliant safety helmet,safety harness,safety shoes should not be permitted on site. Observe,take photos Major Pass
Site tools(special spanners/crimper/screw driver/wire tripper/compass/ GPS/plier/cutting
2.04 Observe,take photos Minor Pass
plier/rope/pulley/sling/hook/ steel tape/hex key wrench/knife,etc.) are available on site.
Auxiliary materials(black cable ties/ white cable ties/ color isulation tape/waterproof
2.05 Observe,take photos Minor Pass
tape/copper lugs/ cable shoes/bolts and nuts/grease,etc.) are available on site.
3 Installation of IDU,LPU,DCPD6
3.01 Each ancient IDU should be dismantled with intactness and labels as per TSSR(if needed). Observe,take photos Minor Pass
Each IDU,LPU,DCPD6 and arrester of IF cable shall be installed firmly in position in the
3.02 Observe,take photos Major Pass
cabinet as per TSSR.
Each IDU,LPU,DCPD6 and arrester of IF cable shall be grounded to the busbar in the
3.03 Observe,take photos Major Pass
cabinet.
Each IF cable connector to IDU should be made reliably and go down straightly first and
3.04
bend smoothly after 50mm.
Observe,take photos Minor Pass
A whole cable(DC cable,PGND and IF cable) segment with good insulation layer should be
3.05 used. The extra cable(DC cable,PGND and IF cable) should be smoothly cut off rather than Observe,take photos Major Pass
coiled.
The size of the copper lugs/cable shoes should match the cable(DC cables, PGND cables
3.06 Observe,take photos Major Pass
etc.).The DC powers polarity is correct.
The DC output cable to IDU on the DCPD6 should be crimped into suitable I lugs terminal by
3.07
a crimping plier and inserted reliably to assigned port of the DCPD6 by a minus screwdriver.
Observe,take photos Minor Pass

The cables (DC,PGND and IF) in the cabinet shall be tied tidily and be either level or
3.08 Observe,take photos Minor Pass
vertical. The cables should not hang in the air,bound and laid by classification on the ladder.
3.09 XPIC cross-connect cables should be laid reliably based on site actual scenario. Observe,take photos Minor Pass
3.10 The end of E1 cables must be soldered & patched and wrap tape. Observe,take photos Minor Pass
4 Installation of ODU,antenna of MW,cabling
4.01 Each ancient ODU and its antenna are dismantled with intactness and labels as per TSSR. Observe,take photos Minor Pass
Each MW antenna should be installed within the protection umbrella of the lightning arrester,
4.02 Observe,take photos Major Pass
30 in the mountain area and 45in the plain area.
The MW antenna must be mounted firmly on a pole as per TSSR, a horizontal suspension
4.03
support should be installed along antenna if the antenna is over 1.2m.
Observe,take photos Critical Pass

Each ODU on the tower should be mounted reliably fully with flat washer,spring washer and
4.04 Observe,take photos Critical Pass
twin nuts orderly and grounded according to TSSR.
Each IF cable connector to ODU should be made reliably and waterproofed as per related
4.05 Observe,take photos Major Pass
specs.
Each connector of IF cable should be labeled to indicate the length and Tx/Rx routing
4.06 Observe,take photos Major Pass
direction.
IF cable should leave 3~5m as the margin before connecting ODU, The IF cable should be
4.07
fastened orderly and good-looking on the ladder, without intersection, bending, or damage.
Observe,take photos Minor Pass
IF cable should be grounded at least 2 points as per TSSR:1m~2m below ODU, grounded
4.08 again at 1m~2m before going down tower bottom.the grounding point should be covered with Observe,take photos Minor Pass
greases.
5 Labels,assembly, security operation regulations and site neatness
5.01 Cables in the cabinet should be labeled with printed paper tags 50 mm away from the end. Observe,take photos Minor Pass
Outdoor IF cables should be marked by proper plastic labels 200 mm away from the
5.02 Observe,take photos Minor Pass
end.outdoor grounding cable is marked by plastic label both ends.
The white cable ties are used in the cabinet and cut flat at the end. The black cable ties are
5.03 Observe,take photos Minor Pass
used outdoors and cut flat at the end with 3~5mm surplus length.
5.04 The accessories like antistatic wrist strap installed,redundant ports are well protected. Observe,take photos Minor Pass
5.05 The operators must obey strictly the customer's regulations and privacy laws. Observe,take photos Major Pass
5.06 Multiple security measures are taken to ensure person and equipment safty. Observe,take photos Major Pass
5.07 Site is cleaned including cabinet(no sundries,no waste,no dust in the cabinet,etc.). Observe,take photos Minor Pass
Notes:1.Subcon team leader should conduct self check 100% via "site manager" apk under the supervision of ZTE site engineer.
2.ZTE site engineer should conduct self check via "site manager" apk if the team leader doesn't finish self check timely.
3.Quality self check list and specified photos should be uploaded to EPMS in 3 days after the site is "On Air".

<ZTE corporation copyright reserved,No spreading abroad> 1/8 pige


MW Site Photo List V2.0
Site ID 359020 Subcon 2017-01-06 Checker 2017-01-06

Photo 5.IF cable and XPIC cable installation


1.Cabinet Overview with Door Open 2.IDU Installation Overview 3.IDU LPU Installation 4.IDU Serial number
point and label

Photo

10.IF cable, E1 cable, Ethernet cable,


Photo 6.IDU power cable/grounding cable 7.IDU power cable connect to Circuit 8.IDU power cable connection on the 9.IDU,IF arrester grounding cable
Fiber cable connect to IDU correctly
point connect to IDU Breaker firmly and label DCPD6 connect to IGB
and label

Photo

Photo 11.IDU (-48V DC RTN) power cable 12.IF lightning arrester installation with 14.Cable inlet/outlet hole of cabinet
13.DDF after E1 cable are connected 15.Tubes sealing.
point connected to +/GND bus bar IF connector and grounding cable was sealing with silicon gel properly
Photo

Photo 16.Cabinet Grounding to the Main 20.MW ANT LOS CheckMW ANT_1
17.MW ANT Polarization 18.MW ANT Installation Overview 19.MW ANT Installation(Zoom In)
point Busbar azimuth view photo with the compass

Photo

Photo 21.MW ANT_2 azimuth view photo 22.MW ANT-1 Mounting Pole 23.MW ANT-2 Mounting Pole
24.MW-1 ODU Instalation 25.MW-2 ODU Instalation
point with the compass Installation Installation

Photo
28.IF grounding clips installed with
27.ODU grounding cable overview
Photo waterproof and connected to 29.ODU and IF grounding clips
26.The reserved IF cable on the tower downward to Grounding barw 30.Photo of IF cable route on the tower
point grounding bar firmly on the top of connection on the grounding busbar
downward to Grounding bar
tower

Photo

31.IF grounding clips installed properly 33.IF grounding clips installed properly
Photo with waterproof and connected to 32.IF grounding clips connection on with waterproof and connected to 34.IF grounding clips connection on
35.Others.
point grouding bar firmly at one metre height the grounding busbar grounding bar before IF cable entry the grounding busbar
from horizontal cable tray feeder window/ cabinet

Photo

Photo
36.Others. 37.Others. 38.Others. 39.Others. 40.Others.
point
Photo

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