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: RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. : 1 / 11
1- Scope
This procedure is applicable for Radiographic inspection method When it is used for
examination of welds to determine the compliance of a product with specified Code
2- References
Applicable Codes Sections are ASME V, article2
ASME B31.3
3- Evaluation
Acceptance Criteria are as described herein under (subject tables are enclosed):
4- Personnel
4.1 Personnel shall be Knowledgeable, Trained and familiar with relevant codes,
Standards, Specification, equipment and Procedures.
4.2 Shall be qualified and certified according .to Petrojet Written Practice.
4.3 Examination Shall be made by personnel certified as level I (under supervision
of level II or III) Or Level II. Results shall be interpreted by personnel certified
as level II or III.
5- Equipment
Gamma ray source Ir 192 and X- ray 450 KV, 10 MA.
6- Manufacturing stage
As per applicable ITP.
7- Surface preparation
Test surface shall be free From weld ripples or irregularities.
8- Marking
The weld shall be marked by equally spaced reference markers (numerals)
Each reference marker shall be identified by progressive numbers.
see attached location marker sketches.
9- Film identification
Radiographs shall be identified by symbols consisting of lead letters or numerals,
that shall be positioned so that their image appear in the radiograph, each section
of weld radiograph shall be identified by the information shown in fig I
Pro. No. : RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. 2/ 11
Fig 1
Film Identification
PJ CWS S.NO.
ASTM
0 10 20 30 40 50
WELD NO. DATE
12-Geometric unsharpness
12-1 Geometric unsharpness of the radiograph shall be determined in accordance with :
Ug =Fd/D
Ug= geometric unsharpness.
F = source size(mm)
D = distance from source of radiation to weld or object being radiograph(mm)
d= distance from source side of weld or object being radiograph to the film(mm)
12.2 recommended maximum values for Ug as follow :
Table 2
Table 3
Group number Materials
01 Ti Ti alloys.
02 Al Al alloys.
03 Mg Mg alloys.
1 C-steel , Type 300 Series.
2 Al-bronze ( Alloy 623,630 ).
3 Inconel ( Ni 7- Cr Fe ).
4 Monel ( Ni 70- Cu 30).
5 Tin Bronez.
B-Size
13-4-1 See table no. 4 & 5
13-4-2 A shim of material radiographically similar to the weld metal shall be
placed between the part and the IQI so that the total thickness being radiographed
under the IQI is eventually the nominal single wall thickness plus the estimated
weld reinforcement. code section backings strips shall not be considered as part of
the thickness in IQI selection .
Welds joining dissimilar materials or weld with dissimilar filler metal
the IQI material selection shall be based on the weld metal. When density limits
cannot be met with one IQI, and the exceptional area(s) is at the interface of the
weld metal and the base metal the material selection for additional IQIs shall be
based on the base material.
Pro. No. : RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. : 5/ 11
Notes:
1- t : thickness of weld excluding any allowable reinforcement .
1-1 In case of two different thickness as t is the thinner of these two thickness.
1-2 In case of full penetration weld includes a fillet weld thickness the throat of
the fillet weld shall be included in t .
2- L: length of the longest indications in the group.
Pro. No. : RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. : 6/ 11
14Quality of radiographs
all radiograph shall be free from :
1- Fogging.
2- Streaks, watermarks or chemical stains.
3- Scratches, finger marks, crimps ,dirtiness ,static marks.
4- False indication due to defective screen.
To the extent that they do not mask or not confused with the image of any
discontinuity in the area of interest of the object being radiographed.
15Technique
One of the following arrangements shall be used :
Source
Film Source
Source Source
Panoramic method single wall single image double wall single image double wall double image
* Film viewing and interpretation of double wall technique ellip. 1 wall thick.+
weld reinforcement.
16 Report
Report shall include the followings ( Exhibit 1 ):-
Identification.
Number of films. Isotopes type or X-Ray voltage.
Source Size. Base metal & Weld metal thickness.
distance D . distance d.
Film type. Technique.
17 Data sheet
For each specific Job, Variable of radiographic examination shall be attached to
this procedure and to be demonstrated to Article 2, T821.2
Pro. No. : RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. : 7/ 11
Table 4
IQI selection
Table 5
IQI selection
Nominal Single-Wall Material Source Side Film Side
Thickness Range Mm Wire type Wire type
essential wire essential wire
Up to 6.4, incl. 5 4
Over 6.4 through 9.5 6 5
Over 9.5 through 12.7 7 6
Over 12.7 through 19.0 8 7
Over 19.0 through 25.4 9 8
Over 25.4 through 38.1 10 9
Over 38.1 through 50.8 11 10
Over 50.8 through 63.5 12 11
Over 63.5 through 101.6 13 12
Over 101.6 through 152.4 14 13
Over 152.4 through 203.2 16 14
Over 203.2 through 254.0 17 16
Over 254.0 through 304.8 18 17
Over 304.8 through 406.4 20 18
Over 406.4through 508.0 21 20
Pro. No. : RT06
Radiographic Examination Rev. No. : 0
Procedure For Welds Sheet No. : 8 11
Notes:
1- t : thickness of weld excluding any allowable reinforcement .
1-1 In case of two different thickness as T is the thinner of these two thickness.
L: length of the longest indications in the group.
Rev.No.: 0
Data Sheet For Radiographic Sheet : 1 of 1
Examination For Welds
SUBJECT : Butt welds with thickness up to 90 mm for gamma ray and 120 for X-ray
MATERIAL : Carbon , low alloy and stainless steels
Reference code : ASME V Article 2
Film Source
Source
Source
1-Scope
This procedure is used for the control and maintenance the quality image development
process of industrial radiographic film processing. This procedure is used for wet
chemical manual and automatic processes techniques.
2- References codes
ASME V , ASME SE 999.
3- Personnel
3-1 Personnel shall be knowledge, trained and familiar with developing process,
equipments and procedures.
3-2 Personnel shall have level I or II according to SNT-TC-1A.
4- Equipment
4-1 Automatic processing M/C .
4-2 Stainless steel hangers.
4-3 Stainless steel rod.
4-4 Calibrated thermometer .
4-5 Stainless steel heater.
4-6 Timer.
4-7 Automatic dryer.
4-8 Calibrated Densitometer.
5- storages
5-1 Storage of chemicals :follow the manufacturer s recommendations, storage
temperatures as per manufacturers recommendations or between ( 4-30 C ) ,
higher temperature will produce rapid oxidation that cause decrease in activity,
lower temperature can cause crystallization.
5-2 Film storage at temperature less than 24 C ,air tight and light tight and humidity
less than 50 %
6- Procedure
6-1 Chemical mixing : before mixing solutions thoroughly clean all mixing
equipment, the chemical solution for manual and automatic processing shall be
mixed in poly-ethylene ,pvc, stainless steel tanks.
6-2 Follow up the MSDS instructed by the manufacturers.
6-3 The manufacturers instructions shall be followed for mixing the chemicals
( correct volume of water, temperature specified and add chemicals in the order
listed.).
6-4 The water supply should be filtered water to insure that there no sedimentation.
6-5 Processing hangers and tanks should be free of corrosion and chemicals
deposits.
6-6 In case of no processing is running the chemical solutions are protected in tanks
with dust cover (tight cover ) which also minimize evaporation and oxidation
Date : 2/ 01/ 2006
Controlling the quality of Pro. No. :SOL.ACT.RT05
industrial radiographic film Rev. No. : 1
processing procedure Sheet No. : 2 / 3
Three Strips shall be processed at this intervals under the same condition of
the reference strips.
7-8 Activity of developer
7-8-1 If there is a change in the film density more than 10% of the original
monitoring film density the developer should be discard.
N.B: If Time Of Processing Solution Exceed One Month, A Test Strip Shall
Be Processed And Follow The Above Steps 6, 7.8, 7.9 .
8- Records
8-1 Brand name and model of processor.
8-2 Brand names and batch number of chemicals used.
8-3 Time of development.
8-4 Temperature of chemicals.
8-5 Date new chemicals.
8-6 Replenishment rate .
Table IX
Notes:
1- t : Thickness of weld.
Date : 01/03/06
Radiographic Examination Pro. No. : RT06
Procedure For Welds Rev. No.
:0
: 6 / 11
Sheet No.
Table B 31-1
Notes:
Table I