DATA INPUT

Pipe data

outside diameter OD 6.625in pipe Ovality (API 5L) 0.5%

5
Young's modulus E 2.07 10 MPa poisson ratio 0.3
1
internal CA
(operating case) t_corr 3mm
specified Minimum
Yield Strength SMYS 360MPa
Fabrication method Mf "seamless"
(seamless/welded)

Environmental Data
kg
seawater 1025 HAT refer to CD HAT 1.6m
Seawater Density 3
m
Max. water depth Wd_max 56.42m
MSL refer to CD MSL 0.0m refer to CD
Min water depth Wd_min 54.73m
refer to CD Surge refer to CD surge_100yr 0.84m
(100 years RP)
Surge refer to CD surge_1yr 0.34m
(1 year RP)
Max Wave Height h_max_100yr 9.34m
Maximum Wave Height h_max_1yr 3.84m (100 years RP)
(1 year RP)

Operational Data
Td 93.3 C Design pressure Pd 560psi
Design Temperature
Max allowable Ope P_max 415psi
Hydrotert pressure HP 1.4 pressure
factor
kg
_max 1004.10 Hydrotest pressure P_hyd HP Pd
Max Content Density 3
m 6
P_hyd 5.405 10 Pa

Reference Elevation for EL_dp 0m P_hyd 5.405 MPa

design pressure
(assumed,above CD
Design Factor

- Design Factor
(Table A842.22 ASME B 31.8 fd 0.5

fh 0.9
- Hydrotest Hoop Stress Design factor
(Table A842.22 ASME B 31.8

fe 1.0
- Weld Joint Efficiency Factor

- Collapse Factor (External Collapse) fo 0.7

(API RP 1111 Sect 4.3.2.2)

- Collapse Factor combined Bending Strain and fc 0.7

External pressure
(API RP 1111 Sect 4.3.2.2)
fp 0.8
- Propagation buckle Design Factor
(API RP 1111 Sect 4.3.2.3.2)

- Temperature Derating Factor ft 1

(ASME B 31.8 Table 841.1.8-1)

1 0.15%
- Max installation Bending Strain
(API RP 1111 Appendix D, Sect D.4)

2 0.15%
- Max In-place Bending Strain
(API RP 1111 Appendix D, Sect D.4)

- Bending safety Factor for installation Bending Plus f1 2

External Pressure
(API RP 1111 Sect 4.3.2.2)

f2 2
- Bending safety Factor for installation Bending Plus
External Pressure
(API RP 1111 Sect 4.3.2.2)
- Pressure Calculation

dmax_1yr Wd_max HAT surge_1yr 2 h_max_1yr

- Max WD (1 years RP)
3

dmax_1yr 60.92 m

dmax_100yr Wd_max HAT surge_100yr 2 h_max_100yr

- Max WD (100 years RP)
3

dmax_100yr 65.087 m

Po_1 dmax_1yr seawater g

- Max External pressure
(1 years RP) 5
Po_1 6.124 10 Pa

Po_100 dmax_100yr seawater g

- Max External pressure
(100 years RP)
5
Po_100 6.542 10 Pa

Po_min Wd_min seawater g

- Min. External pressure
at Wd_min
5
Po_min 5.501 10 Pa

Po_max Wd_max seawater g

h_max_100yr
- Min. External pressure
2
at Wd_max
5
Po_max 5.202 10 Pa

- Internal Pressure During Pi_wdmin Pd _max g ( EL_dp Wd_min )

Operation at Wd_min
6
Pi_wdmin 4.4 10 Pa

- Internal Pressure During Pi_wdmax Pd _max g ( EL_dp Wd_max )

Operation at Wd_max
6
Pi_wdmax 4.417 10 Pa

- Internal Pressure PDi_wdmax Pi_wdmax Po_max

Differential at Wd_max
6
PDi_wdmax 3.896 10 Pa

- Internal Pressure PDi_wdmin Pi_wdmin Po_min

Differential at Wd_min
6
PDi_wdmin 3.85 10 Pa
- Max. Internal Pressure PDi max( PDi_wdmax PDi_wdmin )
Differential
6
PDi 3.896 10 Pa

- Hydrotest pressure at Pdh_wdmax P_hyd seawater g ( EL_dp Wd_max )

Wd_max
6
Pdh_wdmax 5.973 10 Pa

- Hydrotest pressure at Pdh_wdmin P_hyd seawater g ( EL_dp Wd_min )

Wd_min
6
Pdh_wdmin 5.956 10 Pa

- Hydrotest pressure PDdh_wdmax Pdh_wdmax Po_1

Differential at Wd_max
6
PDdh_wdmax 5.36 10 Pa

- Hydrotest pressure PDdh_wdmin Pdh_wdmax Po_min

Differential at Wd_min
6
PDdh_wdmin 5.422 10 Pa

- Max.Hydrotest pressure PDdh max( PDdh_wdmax PDdh_wdmin )

Differential
6
PDdh 5.422 10 Pa
 Pressure Containment (ASME B 31.8)

Recuired Wall Thickness for PDi OD

Pressure Containment- Operation t_cont
2 SMYS fd ft

t_cont 1.821 mm

Recuired Wall Thickness for PDdh OD

Pressure Containment- Hydrotest t_hydr
2 SMYS fh

t_hydr 1.408 mm

Hydrotest Collapse Pressure (API RP 1111, Sect 4.3.2.1)

Guess value t_co 4mm

t_co
Yield pressure P_y ( t_co ) 2 SMYS
OD
3
t_co

Elastic critical pressure P_e ( t_co ) 2 E
OD
1 2
1

P_y ( t_co ) P_e ( t_co )

Collapse pressure P_c ( t_co )
2 2
( P_y ( t_co ) ) ( P_e ( t_co ) )

t_coll root ( P_c ( t_co ) fo Po_100 t_co )

Recuired wall thickness
3
t_coll 2.143 10 m

Propagation Buckling (API RP 1111, Sect 4.3.2.3.2)

2.4
P_p ( t_prop ) 24 SMYS
Propagation buckle pressure t_prop

OD

Recuired wall thickness t_prop Pbp Po_100

1
2.4
Pbp ( OD)

24 SMYS ft fp

3
t_prop 3.543 10 m
Buckling Due To Combined Bending and External Pressure
(API RP 1111, Section 4.3.2.2)
t_buck 1mm
Guess Value
t_buck 3
Buckling Strain Under Pure _b ( t_buck ) _b ( t_buck ) 2.971 10
Bending 2 OD

1
Collapse Reduction g ( 1 20 ) g 0.909
Factor
3
_inst 1 f1 _inst 3 10
Max Estimated installation
Bending Strain
3
_inp 2 f2 _inp 3 10
Max Estimated In-place
Bending Strain

3
Max estimated Bending _e max( _inst _inp ) _e 3 10
strain

Recuired wall Thickness Given

_e Po_100
g
_b ( t_buck ) fc P_c ( t_buck )

3
t_buck Find ( t_buck ) t_buck 2.656 10 m
Nominal Wall Thickness
3
For Pressure Containment Operating t_cont 1.821 10 m

3
t_hydr 1.408 10 m
Hydrotest

3
For Hydrostatic Collapse t_coll 2.143 10 m

3
For Propagation Buckling t_prop 3.543 10 m

3
For buckling due to t_buck 2.656 10 m
combined Bending
& External Pressure
3
t_reqi max( t_coll t_prop t_buck ) t_reqi 3.543 10 m
Minimum Required
Wall Thickness for
Installation

3
Minimum Required t_reqh max( t_hydr ) t_reqh 1.408 10 m
Wall Thickness for
Hydrotest

3
Minimum Required t_reqo max( t_cont ) t_reqo 1.821 10 m
Wall Thickness for
Operation (Functional)

3
Minimum Required t_reqode max( t_coll t_prop t_buck ) t_reqode 3.543 10 m
Wall Thickness for
Operation (Depressurized)

t_nom 10mm
Select Wall Thickness
t_mill if Mf "seamless"
Mill Tolerance
(API 5L Table 11) ( 0.5mm) if t_nom 4mm
( 0.125 t_nom ) if 4mm t_nom 25mm
max( 3.0mm0.1 t_nom ) otherwise
if Mf "welded HFW/ERW"
( 0.5mm) if t_nom 5mm
( 0.1 t_nom ) if 5mm t_nom 15mm
( 1.5mm) otherwise
"check" otherwise

3
t_mill 1.25 10 m
Minimum Wall Thickness Required
3
Req Wall Thickness for Instalation t_reqin ( t_reqi t_mill ) t_reqin 4.793 10 m
3
Req Wall Thickness for Hydrotest t_reqhyd ( t_reqh t_mill ) t_reqhyd 2.658 10 m

Min Req Wall Thickness for t_reqoper ( t_reqo t_mill t_corr )

operating (Functional) 3
t_reqoper 6.071 10 m

Min Req Wall Thickness for t_reqoped ( t_reqode t_mill t_corr )

operating (Depressurized)
3
t_reqoped 7.793 10 m

Wall Thickness Check

Check_wt t_nom if t_nom max( t_reqin t_reqhyd t_reqoped ) Check_wt 0.01 m
"select wall thickness again" otherwise