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Journal of Alloys and Compounds xxx (2015) xxxxxx

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Journal of Alloys and Compounds


journal homepage: www.elsevier.com/locate/jalcom

Performance improvement of S-band phase shifter using Al, Mn and Gd


doped Y3Fe5O12 and sintering optimization
Ching-Chien Huang , Yung-Hsiung Hung, Jing-Yi Huang, Ming-Feng Kuo
New Materials R&D Department, China Steel Corporation, Kaohsiung, Taiwan, ROC

a r t i c l e i n f o a b s t r a c t

Article history: The searching for Y3Fe5O12 (YIG) ferrite base material is a difcult challenge for microwave phase shifter.
Available online xxxx Although YIG ferrite is promising for its good microwave characteristics, the adjustment of its corre-
sponding magnetic properties for applied frequency is always a tough challenge. In this work, a study
Keywords: was made to evaluate the impacts of stoichiometry and sintering temperature on hysteresis properties
Sinter of Mn, Al and Gd substituted YIG ferrites. The Mn, Al substituted YIG ferrite, (Y3)(MnxAl0.83xFe4.17)O12
YIG ferrites showed its best properties for application in 24 GHz frequency range (i.e. S-band) latching phase shifter
Phase shifter
at x = 0.13. Magnetic properties were further improved by sintering optimization. The increasing sinter-
S-band
SQR
ing temperature increases saturation magnetization (4pMs), remanence (Br) and squareness ratio (SQR),
while decreasing the coercivity (Hc). To further investigate the impact to sintering process, Gd substituted
YIG ferrites are also discussed. (Y3yGdy)(Mn0.13Al0.70.5yFe4.17)O12 with y = 0.6 demonstrated its best
magnetic properties at 1450 C sintering. Although the 4pMs, Br and SQR are comparable to that of pre-
vious results, its Hc cannot meet the requirement. (Y3)(MnxAl0.83xFe4.17)O12 ferrites with x = 0.13 sintered
at 1430 C shows the optimum magnetic properties: 4pMs = 675 G, Br = 575 G, Hc = 0.45 Oe, SQR = 0.86.
Good ferromagnetic resonance (FMR) linewidth (i.e. DH) were also realized as 38.6 Oe at 3.2 GHz. Base
on above results, we reveal Mn, Al substituted YIG ferrite is a good candidate for practical latch phase
shifter applications at S-band.
2014 Elsevier B.V. All rights reserved.

1. Introduction states of magnetization corresponding to the two stable states


are critical to phase shifter. The higher squareness ratio, SQR (i.e.
Yttrium iron garnet (YIG) ferrites presently used in microwave Br/4pMs), makes the better switching of phase shifter [6]. The
communication device such as circulator and latching phase shifter bi-static characteristics of phase shifter make it an attractive com-
due to its good thermal stability, narrow ferromagnetic resonance ponent applied in phase-array radar system [6]. For our work, the
linewidth and low dielectric loss [1]. In order to properly control hysteresis characteristics of ferrite, such as 4pMs about 700 kG, Hc
the microwave properties for the devices applied, the characteris- about 0.6 Oe, SQR about 0.85 are required for S-band phase shifter
tics of hysteresis loop is very critical [2]. Mn, Al substituted YIG applications [1,2,5,6].
possess narrow DH with low Hc at relative low 4pMs, which could In previous reports, few methods have been proposed for the
be employed to the latching phase shifter at S-band frequency ferrites properties adjustment to achieve the requirements of
range [3,4]. system. Recently, Gd substituted YIG structure has been demon-
Ferrites are often used in microwave phase shifters for scanning strated to tune the hysteresis properties of ferrite; however, the
of radar beams [5]. However, the need for a phase shifter which Gd substituted ferrites cost appropriately twice the price of Mn,
could be switched in a few microseconds has caused the recent Al substituted YIG and is thus more diseconomical to use [3]. We
emphasis on the ferrite. Fast switching characteristic for phase are the rst to demonstrate that the substitution both of Mn and
shifter could not be obtained without low Hc for the hysteresis Al irons into YIG structure, which could effectively tune the mag-
properties of ferrite [6]. In addition, a square hysteresis loop for netic characteristics. By the substitutions of elements, the interac-
ferrite is arranged in a closed magnetic path. The two remanent tion between and within sub-lattices of YIG structure would lead
to modication of property [7,8]. In this respect, it is desirable to
reduce 4pMs to achieve the requirement of S-band phase shifter
Corresponding author. by Al substitution while maintain high SQR. However, an effort
E-mail address: feldhuang@hotmail.com (C.-C. Huang). to obtain required 4pMs, results in sacrice of SQR [9]. We deal

http://dx.doi.org/10.1016/j.jallcom.2014.12.123
0925-8388/ 2014 Elsevier B.V. All rights reserved.

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with the property modication of high SQR through Mn where c = 2.8 MHz/Oe is the gyromagnetic ratio of the ferrite, and x
substitution, i.e. by increasing Mnx+ content [3]. Replacing part of is the operation frequency. For 3.2 GHz application, a low saturation
the proportion of Al by Mn was introduced in order to keep the magnetization (4pMs) less than 685 G with a low coercivity (Hc) is
value of Br while achieving required 4pMs at the same time. In desired. Figs. 2 and 3 show the variation of saturation magnetiza-
order to further improve magnetic properties, different sintering tion (4pMs) and coercivity (Hc) with Mn and Al concentrations for
temperatures were conducted [10]. The higher sintering tempera- the (Y3)(MnxAl0.83xFe4.17)O12 ferrites prepared in our work. As
ture of the ferrite can lead to change in grain size, thus affecting could be seen in these gures, with Mn% increasing and Al%
4pMs, Hc and SQR. Using the principles and approach mentioned decreasing, the 4pMs increases. As to coercivity, it exhibits a sharp
above, SQR could be maintained while Hc decreases to meet drop once Mn% increases and Al% decreases. In the best condition
devices target. for device purpose, when x = 0.13 (i.e. sample B), the results of
Furthermore, Gd is usually used to substitute the Y iron in 4pMs = 654 G and Hc = 0.54 Oe could be satised with a commercial
YIG structure to adjust magnetic properties [3]. In order to con- latch S-band phase shifter. For phase shifter, the squareness ratio
rm the magnetic properties of Gd substituted YIG ferrite, Mn, Al (SQR) has very important inuence on the signal switching. It is
and Gd substituted YIG ferrites are also demonstrated to evalu- well known that the Mn substitution of YIG is very effective to
ate its performance at different sintering temperature. Mn, Al increase the remanence (Br) due to its smaller magnetostriction
substituted YIG ferrite has better magnetic properties than that constant (k111) [14]. The smaller the k111 is, the higher Br will be;
of Mn, Al and Gd substituted YIG ferrites were also claried by thus, the SQR could be rose with Br. The SQR results with different
the results in our work. From above discussion, the desired prop- Mn, Al concentrations are presented in Fig. 4. It implies that with
erty modication of (Y3)(MnxAl0.83xFe4.17)O12 garnet ferrites Mn% increasing and Al% decreasing, the SQR increases. However,
which is of interest in order to obtain a suitable ferrite for the SQR decreases sharply when x rises to 0.23 (sample C) due to
S-band latching phase shifter application were successfully the increasing rate of 4pMs is not able to follow that of Br. In short,
realized in this paper. the substitution of Mn and Al could adjust the magnetic properties
to commercial S-band phase shifter demands effectively, and the
2. Experiment procedures proportion with x = 0.13, i.e. (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites,
shows the optimum properties: 4pMs = 654 G, Br = 557 G,
The raw materials Fe2O3, Y2O3, Mn3O4, and Al2O3 were prepared. The raw mate- Hc = 0.54 Oe, SQR = 0.85.
rials should be weighed with an accuracy of 0.0001 g according to the chosen stoi-
chiometry of (Y3)(MnxAl0.83xFe4.17)O12 with x = 0.09 (sample A), 0.13 (sample B),
0.23 (sample C), and then mixing in ball mill for 3 h with Alcohol and ZrO2 balls. 3.2. Impact of sintering temperature
The slurry was dried and followed by calcined at 1200 C for 2 h in air atmosphere
with a heating rate of 5 C/min. The calcined powders were re-milled by vibration In order to further improve the magnetic properties of (Y3)(Mnx-
mill for 2 h. After been milled, the powders were pressed into cylindrical mold. Cold
Al0.83xFe4.17)O12 ferrites. The sample with x = 0.13 are prepared
isostatic pressing technology was used to improve uniformity and density of the
green bodies. Then, the green bodies were sintering at 13501450 C for 6 h in air and sintered at 1350 C, 1400 C, 1430 C, 1450 C, respectively.
atmosphere with a heating rate of 5 C/min and furnace cooled to room tempera- Fig. 5 shows the SEM micrograph of the polished surface of the
ture. Finally, the sintered bodies were mechanical processed into rectangular toroid, above samples after hot corrosion. As could be observed in this g-
rod, and pellet with specic size for measuring the magnetic characteristics of
ure, the average grain size for higher sintering temperature is lar-
ferrites according to IEC60556. The specic size samples will be polished before
testing. For further discussion of the impact to sintering temperature of Gd substi-
ger than that for lower sintering temperature. This phenomenon is
tuted YIG ferrite, (Y3yGdy)(Mn0.13Al0.70.5yFe4.17)O12 with y = 0.4 and 0.6 are also benecial to increase of 4pMs, Br and decrease of Hc, which lead to
prepared for above processes. achieve a relative high SQR at the same time. As shown in Fig. 6
Hysteresis loop properties (4pMs, Br, Hc, SQR) of the toroids with 10 turns and 4pMs and Br increases with the increasing sintering tempera-
wound were measured by means of Yokogawa SK-130 B-H tracer analyzer. The rel-
ture up to 1430 C, and then drops while temperature rose to
ative dielectric constant and dielectric loss were detected by the modied Hakki
and Colemans approach [11,12] in the TE011 mode using network analyzer (Agilent 1450 C. From Fig. 7, the SQR was found to be also upgraded since
E5071B) at the frequency range between 2 GHz and 4 GHz. The microstructure of the rates of increase of 4pMs and Br were different. Hc is also
sintered specimens was investigated by a scanning electron microscopy (SEM). improved as shown in Fig. 8. Although excessive decreased in Hc
The crystalline structures of ferrites were conrmed by X-ray powder diffraction at 1450 C are advantageous for phase shifter; however, SQR at
(XRD) technique.
1450 C is detrimental to device purpose. From the above results,
the sintering temperature impact to the ferrites sintered at
3. Result and discussion 1430 C is noticeably larger. Fig. 9 shows the hysteresis loops of
the (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites at different sintering temper-
3.1. Effect of substitution of Mn and Al to magnetic properties atures. The changes of the above, due to the adjustment of sinter-
ing temperature, yield an improvement in the magnetic properties
Fig. 1 shows the XRD patterns of the samples with different Mn of ferrites for the applications of S-band phase shifter. In general,
and Al substitutions. From the identied patterns, the well forma- the sample with x = 0.13, i.e. (Y3)(Mn0.13Al0.7Fe4.17)O12, sintered at
tion of YIG phase without extra phases was conrmed for all the 1430 C shows the optimum magnetic properties: 4pMs = 675 G,
samples. As the ionic radius of Mnx+ (0.0660.067 nm) and Al3+ Br = 575 G, Hc = 0.45 Oe, SQR = 0.86 in our work. Besides,
(0.0675 nm) are very closed to that of Fe3+ (0.064 nm), thus, the er = 14.77 and tan de = 6  104 are also obtained at 3.2 GHz.
incorporation of Mnx+ and Al3+ could not result in obviously varia-
tion in lattice parameter, which results in the formation of the sec- 3.3. Effect of substitution of Gd to magnetic properties
ond phase like YFeO3. In addition, samples A, B, C all obtain a high
sintering density. The bulk densities are measured by Archimedes Due to the sensitivity of Gd substitution to 4pMs, Br and Hc are
method around 5.075.08 g/cm3 in our work, which suggests that smaller than that of Al substitution [3], we use Gd substitution to
all samples were well densied and the substitution of Mn, Al replace part of Al in (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrite. Fig. 10 shows
has no disadvantageous impact to the densication of YIG ferrite. the hysteresis loops of (Y3yGdy)(Mn0.13Al0.70.5yFe4.17)O12 with
For phase shifter design, an optimum ferrite can be selected for y = 0.4 (sample D) and 0.6 (sample E) sintered at 1400 C. As could
a frequency with the relationship [13] in Eq. (1) be seen in the gure, Gd% increases to substitute for Y with part of
Al% decreases. When y = 0.6 (i.e. sample E), the results of 4pMs, Hc
c4pMs =x  0:6 1 and SQR are better than that of y = 0.4; however, its magnetic prop-

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C.-C. Huang et al. / Journal of Alloys and Compounds xxx (2015) xxxxxx 3

700

600

Lin (Counts) 500

400

300
A

200

B
100
C

0
6 10 20 30 40 50 60 70 80 90
2-Theta - Scale

Fig. 1. XRD patterns of (Y3)(MnxAl0.83xFe4.17)O12 ferrites with different Mn and Al concentrations.

900 0.90
(Y3)(Mnx Al 0.83- x Fe4.17 )O12 (Y3)(Mnx Al0.83-xFe4.17)O12

4M s SQR
800
4M s (G)

SQR

0.75

700 Target of 4Ms


685
x=0.13
654

600 0.60
0.09 0.10 0.13 0.15 0.20 0.23 0.25 0.09 0.10 0.13 0.15 0.20 0.23 0.25
Concentration (x) Concentration (x)
Fig. 2. Magnetic properties 4pMs of (Y3)(MnxAl0.83xFe4.17)O12 ferrites with differ- Fig. 4. Magnetic properties SQR (squareness ratio) of (Y3)(MnxAl0.83xFe4.17)O12
ent Mn, Al concentrations. ferrites with different Mn, Al concentrations.

requirement of commercial latch S-band phase shifter. However,


(Y3)(Mn x Al0.83-x Fe4.17)O12 these results are still poor than that of (Y3)(Mn0.13Al0.7Fe4.17)O12
0.90
ferrites sintered at 1430 C. The SEM micrograph results shown
in Fig. 12 explain larger grain sizes are observed on the samples
Hc sintered at higher temperature. About the phenomenon of differ-
Hc (Oe)

0.75 ent sintering temperature could be also correlated with foresaid


SEM results shown in Fig. 5. Over large grain size of sample E
sintered at 1480 C cause its 4pMs too high to meet with the
0.60 requirement of commercial latch S-band phase shifter.

4. Conclusion
0.45
0.09 0.10 0.13 0.15 0.20 0.23 0.25
The magnetic properties adjustment of YIG ferrites suitable
Concentration (x) for S-band latching phase shifter by substituting Mn, Al can be
improved by proper physical process. The impact to materials sin-
Fig. 3. Magnetic properties Hc of (Y3)(MnxAl0.83xFe4.17)O12 ferrites with different
Mn, Al concentrations. tering temperature is also discussed. Utilizing appropriately
increasing sintering temperature to Mn and Al substituted ferrites,
an obviously improved 4pMs, Br, Hc and SQR than that required are
realized. As the (Y3)(MnxAl0.83xFe4.17)O12 ferrites with x = 0.13 sin-
erties are still not satised with a commercial latch S-band phase tered at 1430 C shows the optimum magnetic properties:
shifter. To further promote the magnetic properties of (Y2.4Gd0.6) 4pMs = 675 G, Br = 575 G, Hc = 0.45 Oe, SQR = 0.86. The linewidth
(Mn0.13Al0.4Fe4.17)O12 ferrite, sample E is different sintered at of ferromagnetic resonance, DH, was also measured to be 38.6 Oe
1450 C and 1480 C, respectively. Fig. 11 illustrates that the mag- at 3.2 GHz. From our work, the same principles could be extended
netic results of Sample E sintered at 1450 C are closest to the to ferrites for applied in a wide range of low frequency devices, if

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750 750
4M s
700 700
Br

650 650

4Ms (G)

Br (G)
600 600

550 550

500 500
(Y3)(Mn0.13Al 0.7 Fe4.17)O12

450 450
1350 1400 1450
Sintering Temperature (C)

Fig. 6. Magnetic properties 4pMs of (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites versus


sintering temperature.

0.90

(Y3)(Mn0.13 Al0.7 Fe4.17)O12 SQR


0.88

0.86

SQR
0.84

0.82

0.80
1350 1400 1450
Sintering Temperature (C)

Fig. 7. Magnetic properties SQR of (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites versus sinter-


ing temperature.

1.8

1.6 (Y3)(Mn0.13Al0.7Fe4.17)O12

1.4
Hc
1.2
H c (Oe)

1.0

0.8

0.6

0.4

0.2
1350 1400 1450
Sintering Temperature (C)

Fig. 8. Magnetic properties Hc of (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites versus sintering


temperature.

one chooses an appropriate initial composition of the ferrites and


processed it with a proper sintering temperature. The good results
indicate that the formula of ferrite and the method mentioned
Fig. 5. SEM micrograph (2 K) of (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites sintered at above could be applied to ferromagnetic material to achieve simi-
(a)1350 C; (b) 1400 C; (c) 1430 C; and (d) 1450 C (1 K). lar property modications.

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C.-C. Huang et al. / Journal of Alloys and Compounds xxx (2015) xxxxxx 5

600 (Y3)(Mn0.13 Al 0.7 Fe 4.17)O12

400

200
4Ms (G)

1350oC
0 1400oC
1430oC
-200 1450oC

-400

-600

-8 -6 -4 -2 0 2 4 6 8
H (Oe)

Fig. 9. The hysteresis loop of (Y3)(Mn0.13Al0.7Fe4.17)O12 ferrites sintered at 1350 C,


1400 C, 1430 C and 1450 C.

800
OY3-y Gd y POMn 0.13 Al 0.7-0.5y Fe 4.17PO12
600

400

200
4 M s (G)

-200
y=0.4
-400 y=0.6

-600 Sample Sintering temp. (C) 4 MS (G) Br (G) Hc (Oe) SQR


D ( y =0.4) 1400 475 409 3.28 0.861
E ( y =0.6) 1400 549 459 3.1 0.836
-800
-8 -6 -4 -2 0 2 4 6 8
H (Oe)

Fig. 10. Hysteresis loop of (Y3yGdy)(Mn0.13Al0.70.5yFe4.17)O12 with y = 0.4 and 0.6


sintered at 1400 C.

1000
OY2.4Gd0.6POMn 0.13Al 0.4 Fe 4.17PO12
800
600 o
1400 C
400 o
1450 C
o
200 1480 C Fig. 12. SEM micrograph (2 K) of (Y2.4Gd0.6)(Mn0.13Al0.4Fe4.17)O12 ferrites sintered
4 Ms (G)

at (a)1400 C; (b) 1450 C; and (c) 1480 C.


0
-200
-400 Huang, Mr. Kuan-Jye Chen, Dr. Chih-Jung Lee, Dr. Jeng-Jang Ou,
Mr. Sung-Jau Tsai and Dr. Shi-Chin Wang for their sufcient
-600
support, and this work would not be as capable without them.
-800 Sample Sintering temp. (C) 4MS (G) Br (G) Hc (Oe) SQR
E ( y=0.6) 1400 549 459 3.1 0.836
-1000 E ( y=0.6) 1450 718 640 1.34 0.891
E ( y=0.6) 1480 750 670 0.91 0.893 References
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