TECHNICAL SPECIFICATION

LUBRICATION, SHAFT-SEALING AND CONTROL OIL

SYSTEMS AND AUXILIARIES FOR PETROLEUM,
CHEMICAL AND GAS INDUSTRY SERVICES
(AMENDMENTS/SUPPLEMENTS TO API 614)

DEP 31.29.60.32-Gen.

December 1999

DESIGN AND ENGINEERING PRACTICE

This document is confidential. Neither the whole nor any part of this document may be disclosed to any third party without the prior written consent of Shell International
Oil Products B.V. and Shell International Exploration and Production B.V., The Hague, The Netherlands. The copyright of this document is vested in these companies.
All rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieval system or transmitted in any form or by any means
(electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of the copyright owners.
 DEP 31.29.60.32-Gen.
December 1999
Page 2

PREFACE
DEPs (Design and Engineering Practice) publications reflect the views, at the time of publication, of:
Shell Global Solutions International B.V. (Shell GSI)
and
Shell International Exploration and Production B.V. (SIEP)
and
Shell International Chemicals B.V. (SIC)
and
other Service Companies.
They are based on the experience acquired during their involvement with the design, construction, operation and
maintenance of processing units and facilities, and they are supplemented with the experience of Group Operating
companies. Where appropriate they are based on, or reference is made to, international, regional, national and industry
standards.
The objective is to set the recommended standard for good design and engineering practice applied by Group
companies operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other
such facility, and thereby to achieve maximum technical and economic benefit from standardization.
The information set forth in these publications is provided to users for their consideration and decision to implement.
This is of particular importance where DEPs may not cover every requirement or diversity of condition at each locality.
The system of DEPs is expected to be sufficiently flexible to allow individual operating companies to adapt the
information set forth in DEPs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use DEPs they shall be solely responsible for the quality of work and the
attainment of the required design and engineering standards. In particular, for those requirements not specifically
covered, the Principal will expect them to follow those design and engineering practices which will achieve the same
level of integrity as reflected in the DEPs. If in doubt, the Contractor or Manufacturer/Supplier shall, without detracting
from his own responsibility, consult the Principal or its technical advisor.
The right to use DEPs is granted by Shell GSI, SIEP or SIC, in most cases under Service Agreements primarily with
companies of the Royal Dutch/Shell Group and other companies receiving technical advice and services from Shell GSI,
SIEP, SIC or another Group Service Company. Consequently, three categories of users of DEPs can be distinguished:
1) Operating companies having a Service Agreement with Shell GSI, SIEP, SIC or other Service Company. The
use of DEPs by these operating companies is subject in all respects to the terms and conditions of the relevant
Service Agreement.
2) Other parties who are authorized to use DEPs subject to appropriate contractual arrangements (whether as part
of a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2)
which requires that tenders for projects, materials supplied or - generally - work performed on behalf of the said
users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users, Shell GSI, SIEP
and SIC disclaim any liability of whatsoever nature for any damage (including injury or death) suffered by any company
or person whomsoever as a result of or in connection with the use, application or implementation of any DEP,
combination of DEPs or any part thereof, even if it is wholly or partly caused by negligence on the part of Shell GSI,
SIEP or other Service Company. The benefit of this disclaimer shall inure in all respects to Shell GSI, SIEP, SIC and/or
any company affiliated to these companies that may issue DEPs or require the use of DEPs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall
not, without the prior written consent of Shell GSI and SIEP, be disclosed by users to any company or person
whomsoever and the DEPs shall be used exclusively for the purpose for which they have been provided to the user.
They shall be returned after use, including any copies which shall only be made by users with the express prior written
consent of Shell GSI, SIEP or SIC. The copyright of DEPs vests in Shell GSI and SIEP. Users shall arrange for DEPs to
be held in safe custody and Shell GSI, SIEP or SIC may at any time require information satisfactory to them in order to
ascertain how users implement this requirement.
All administrative queries should be directed to the DEP Administrator in Shell GSI.
 DEP 31.29.60.32-Gen.
December 1999
Page 3

TABLE OF CONTENTS
PART I INTRODUCTION.........................................................................................................4
1.1 SCOPE........................................................................................................................4
1.2 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS ..........4
1.3 DEFINITIONS .............................................................................................................4
1.4 CROSS-REFERENCES .............................................................................................4
PART II AMENDMENTS/SUPPLEMENTS TO API 614 ..........................................................5
CHAPTER 1 GENERAL REQUIREMENTS.....................................................................................6
CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS .......................................................................13
CHAPTER 3 GENERAL PURPOSE OIL SYSTEMS .....................................................................27
CHAPTER 4 SELF-ACTING GAS SEAL SUPPORT SYSTEM .....................................................29
PART III REFERENCES..........................................................................................................32
 DEP 31.29.60.32-Gen.
December 1999
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PART I INTRODUCTION

1.1 SCOPE
This DEP specifies requirements and gives recommendations for lubricating oil, seal oil
and control oil supply systems and auxiliaries. These systems may serve compressors,
fans, centrifugal pumps, steam turbines, gas turbines, expanders, gears and electric
motors.
This DEP is a revision of the DEP of the same number dated October 1992.
This DEP is based on API 614, fourth edition, April 1999. Part II of this DEP amends,
supplements and deletes various clauses/paragraphs of API 614. Clauses of API 614
which are not mentioned in this DEP shall remain applicable as written. This DEP shall be
used in conjunction with the data/requisition sheet relevant to the equipment it serves.

1.2 DISTRIBUTION, APPLICABILITY AND REGULATORY CONSIDERATIONS

Unless otherwise authorised by SIOP and SIEP, the distribution of this document is
confined to companies forming part of or managed by the Royal Dutch/Shell Group, and to
Contractors and Manufacturers nominated by them (i.e. the distribution code is "F" as
defined in DEP 0.00.05.05-Gen.).
This DEP is intended for use in oil refineries, chemical plants, gas plants, and exploration
and production facilities.
If national and/or local regulations exist in which some of the requirements are more
stringent than in this manual, the contractor shall determine by careful scrutiny which of the
requirements are the more stringent and which combination of requirements will be
acceptable as regards safety, economic and legal aspects. In all cases the contractor shall
inform the Principal of any deviation from the requirements of this document which is
considered to be necessary in order to comply with national and/or local regulations. The
Principal may then negotiate with the authorities concerned with the object of obtaining
agreement to follow this document as closely as possible.

1.3 DEFINITIONS
The Contractor is the party which carries out all or part of the design, engineering,
procurement, construction, commissioning or management of a project or operation of a
facility. The Principal may undertake all or part of the duties of the Contractor.
The Manufacturer/Supplier/Vendor is the party which manufactures or supplies
equipment and services to perform the duties specified by the Contractor.
The Principal is the party which initiates the project and ultimately pays for its design and
construction. The Principal will generally specify the technical requirements. The Principal
may also include an agent or consultant authorised to act for, and on behalf of, the
Principal.
The word shall indicates a requirement.
The word should indicates a recommendation.

1.4 CROSS-REFERENCES
Where cross-references to other parts of this DEP are made, the referenced section
number is shown in brackets.
Other documents referenced by this DEP are listed in (Part III).
 DEP 31.29.60.32-Gen.
December 1999
Page 5

PART II AMENDMENTS/SUPPLEMENTS TO API 614

For ease of reference, the clause numbering of API 614 has been used throughout Part II of
this DEP.
 DEP 31.29.60.32-Gen.
December 1999
Page 6

CHAPTER 1 GENERAL REQUIREMENTS

2. REFERENCED PUBLICATIONS

2.1 Replace this clause by:

The Vendor shall include in his proposal a list of applicable standards, selected from
Appendix A. This list shall be subject to the approval of the Principal.
The publications additional to those listed in this clause and referred to in this DEP are
listed in Part III.

2.2 Delete this clause and refer to (Part I, 1.2).

4. GENERAL

4.1 ALTERNATIVE DESIGNS

Replace this clause by:

Unless otherwise specified in the data requisition sheets, oil systems supplied according to
this DEP shall have metric dimensions and comply with applicable ISO standards.
Appendix A may be used to select the applicable standards.

4.2 CONFLICTING REQUIREMENTS

Replace this clause by:
In the event of conflict between documents relating to the enquiry or order, the following
hierarchy of documents shall apply:
upper level: purchase order and variations thereto.
second level: data/requisition sheets and drawings.
third level: this DEP.

4.3 SYSTEM SELECTION

4.3.1 Add to this clause:

The Vendor shall base his offer on the requirements and recommendations of the
appendices in Chapters 2, 3, and 4. The final selection of the system shall be subject to the
Principal's approval, irrespective of the schematics in the proposal.
Unless otherwise specified, lube and control oil systems are to be a single combined
system for driver and driven equipment, including intermediate transmissions, if applicable.
Gas turbine driven equipment shall be served by the gas turbine oil system, except for
aero-derivative Gas turbine driven equipment, which is acceptable with separate oil
systems for the Gas generator part and the driven equipment part.
It is recognized that lube and control oil systems for aero-derivative gas turbine gas
generators are designed and constructed in accordance with Manufacturer's standards
and, as such, may deviate from this DEP. However, detailed exceptions and deviations
shall be subject to the approval of the Principal.

Special purpose oil systems in accordance with Chapter 2 are required for the following
equipment and services:
1. Lube and control oil systems for axial and centrifugal compressors in accordance with
DEP 31.29.40.30-Gen., irrespective of the driver type.
 DEP 31.29.60.32-Gen.
December 1999
Page 7

2. Compressor shaft seal oil systems.

3. Pressurized lube and control oil systems for all equipment in unspared essential service.
4. All equipment driven by special purpose steam turbines or by gas turbines.

General purpose oil systems in accordance with Chapter 3 are required for the following
equipment and services:
1. Pressurized lube and control oil systems for spared equipment in essential services,
either driven by an electric motor or a general purpose steam turbine.
2. Lube and control oil systems for equipment in non-essential service.

For definitions of essential and non-essential service, refer to Appendix G.

Add new clause:

4.3.3 The design of seal oil systems shall be such that the release of process gas into
atmosphere is positively prevented.
If the process gas may not be contaminated by seal-oil, the design shall accommodate this
requirement by appropriate buffering and filtration.

5. PIPING

5.1.2 Add to this clause:

Auxiliary systems of Groups I, II, and III shall comply with DEP 31.38.01.11-Gen. and shall
be in accordance with the applicable piping class. Socket welded connections shall not be
used in Group I and IV services. Threaded joints may be used only for instrument
connections and in tubing systems.
All oil and gas containing piping material of Group I and IV shall be stainless steel; this
includes the supply and drain piping components connected to the main equipment casing
or bearing housing.
The application of tubing and tube fittings shall be subject to the approval of the Principal.

5.1.5 Add to this clause:

f) Avoidance of pockets, traps, etc. which may accumulate debris and prevent thorough
flushing and drainage.
g) Headers shall terminate with blind flanges to accommodate flushing and/or cleaning.
h) Strain-free piping installation in accordance with DEP 31.29.00.10-Gen.
5.1.6 Replace the last sentence of this clause by:
Pipe bushings and unions shall not be used in piping systems. The use of couplings in
tubing systems shall be kept to a minimum.

5.1.9 Add to this clause:

Tubing may be used only in Group II, III and IV systems in general purpose applications.
Couplings in tubing systems shall not be located close to high-temperature equipment
components such as turbine casings or steam piping.

5.1.12 Add to this clause:

, or any other internationally recognised code.

5.1.15 Add to this clause:

Stainless steel weld neck flanges, raised face, with spiral wound gaskets shall be used for
all flanged connections in pressurized oil lines. Stainless steel slip-on flanges are allowed
 DEP 31.29.60.32-Gen.
December 1999
Page 8

in atmospheric oil drain lines and reservoir connections. Flange facing finish shall be in
accordance with ASME B16.5.

5.1.16 Replace this clause by:

All components shall be made of steel.

5.1.17 Replace this clause by:

Threaded connections shall not be seal welded.

5.4 Delete this clause

5.5 Delete this clause

6. INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS

6.1 GENERAL

6.1.2 Replace this clause by:

Unless otherwise specified by the Principal, all on-skid instrumentation, instrument piping
and cabling shall be supplied by the Vendor. Instrumentation of overhead and run-down
tanks is included.
The scope of instruments shall include pressure and temperature indicators, pressure and
level transmitters, level switches, thermocouples and/or RTDs for indication, control, alarm
and/or shutdown functions as described in this DEP. Instruments and instrument signal
lines shall be installed and lined up to a common junction box on the edge of the base
plate.
Instrument makes and types shall be subject to the approval of the Principal and/or shall be
chosen from a list of acceptable instruments, which will be provided by the Principal.
If the supply of above instrumentation is deleted by the Principal on the data/requisition
sheets, only the instrumentation considered to be an integral part of the equipment shall be
supplied by the Vendor. Furthermore only the various instrument connections and level
indicators, as specified in this DEP, are required.
For procedures see DEP 32.31.09.31-Gen. and for connections see DEP 32.31.00.32-Gen.

6.1.4 Delete this clause

6.3.3 Delete this clause

6.3.4 Delete this clause

6.3.5 Delete this clause

6.4 INSTRUMENTATION

6.4.2 Level instruments

Add to this clause:
Displacer operated type level switches shall not be used. Level switches shall comply with
DEP 32.31.09.31-Gen.
 DEP 31.29.60.32-Gen.
December 1999
Page 9

6.4.3 Thermowells
Add to this clause:
Thermowells shall be in accordance with DEP 31.38.01.11-Gen.

6.4.5.2 Replace this clause by:

Pressure gauges shall be in accordance with DEP 32.31.09.31-Gen.

6.4.6 Oil sight flow indicators

6.4.6.1 Replace this clause by:

Flow indicators shall be furnished in the atmospheric oil-drain return line from each bearing,
gear, seal, coupling guard and, if specified (refer API 614, Chapter 2, 1.4.15), from each
relief valve. Flow indicators shall not be installed in pressurized lines.

6.4.6.2 Replace this clause by:

Flow indicators shall have flanged connections, shall be of the bulls eye type and shall
have a stainless steel body. Flow indicator sight glasses shall be made of non-flammable,
permanently transparent material.
Flow indicators with a threaded type sight glass in the drain line shall not be used.
Flow indicators shall be mounted outside noise enclosures, unless the enclosures are of the
walk-in type.

6.4.6.3 In the second sentence of this clause, delete the words "one half"

6.5 ELECTRICAL SYSTEMS

Replace this clause by:

All electrical equipment shall be in accordance with the relevant DEPs stated in the order.

7. INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT

7.1 GENERAL

7.1.1 Add to this clause:

The Purchaser shall indicate whether, and to what extent, he will witness the
Manufacturer's inspection and testing. This may include, but need not be limited to, the
following:
- a check (against outline drawings which have been approved by the Purchaser) of all
main dimensions, base plate dimensions, location of foundation bolt holes,
size/position/rating of flanges and coupling guard arrangement;
- an inspection of flange face finish;
- a verification that the Manufacturer has performed the specified inspections and tests
with satisfactory results;
- a verification of the required material certificates and (to the extent specified) their
traceability to the respective components;
- a visual check for good workmanship and clean finish of internals;
- verification or witnessing of machinery alignment;
- performance and funcitional testing of the complete unit.
- ergonomical aspects verification.
 DEP 31.29.60.32-Gen.
December 1999
Page 10

7.2 INSPECTION

7.2.1.1 Add to this clause:

a) Material certificates
The Manufacturer shall furnish material certificates in accordance with ISO 10474, of the
type as specified in the table below.

CERTIFICATION OF MATERIALS BY COMPONENT

COMPONENT ISO 10474 CERTIFICATE TYPE
Pressure-containing parts (pump casings, 2.1 or 2.2
coolers, filter housings, valve bodies) and Group
IV oil piping, flanges and connections up to a
MAWP of 20 bar (ga).
Pressure-containing parts (pump casings, 3.1.B
coolers, filter housings, valve bodies) and Group
IV oil piping, flanges and connections with a
MAWP above 20 bar (ga).
Pump shafts and rotors 2.1 or 2.2
Mechanical seals 2.1 or 2.2
Bolting 2.1 or 2.2
All process and auxiliary piping, flanges and 3.1.B
connections of Groups I, II and III.

7.2.3.2 Add to this clause:

Multi-compartment reservoirs shall be witness inspected for cleanliness before the top plate
is finally installed and welded.

8. VENDOR'S DATA

8.2 PROPOSALS

8.2.3 Technical data

Add to this clause under a):
The relevant data/requisition sheet(s) and API data sheets (SI units) shall be completed to
the fullest possible extent.

8.3 CONTRACT DATA

8.3.3 Technical data

Add to this clause:
The information shall include the documents for controls and instrumentation as specified in
DEP 32.31.09.31-Gen.
The required number of copies of drawings and the time within which these have to be
submitted shall be specified in the order. Electronic drawings are acceptable in an agreed
format between the Vendor and the Purchaser.
As a minimum the following drawings (listed in Chapter 1, Appendix B) are required for
review and approval: 1 to 8 and 14.

8.3.3.1 In this clause, delete the words "When specified,"

 DEP 31.29.60.32-Gen.
December 1999
Page 11

8.3.4 Progress reports

Add to this clause:
The required extent, frequency and details of reporting shall be specified in the order.

APPENDIX F PIPING SYMBOLS

F.1 GENERAL NOTES

F.1.3 Add to this clause:

The Manufacturer's recommendation shall be included in the proposal. If there are good
reasons for using direct acting control valves, a detailed description shall be included.

F.3 SYMBOLS
Add to this clause:
Drawings for approval and final drawings shall use the symbols for instrumentation in
accordance with DEP 32.10.03.10-Gen.
 DEP 31.29.60.32-Gen.
December 1999
Page 12

Add new Appendix:

APPENDIX G DEFINITIONS AND EXAMPLES OF VITAL, ESSENTIAL AND NON-ESSENTIAL

SERVICES

SAFETY OTHER EQUIPMENT

EQUIPMENT
SERVICE CATEGORY
VITAL ESSENTIAL NON-ESSENTIAL
Non-spared Spared
equipment equipment
Definition A service in which A service in which A service in which All other services.
failure of equipment failure of equipment failure of
causes an unsafe renders a plant or equipment
condition of the plant process unit renders a plant or
or installation inoperable or process unit
resulting in jeopardy reduces inoperable or
to life and/or major performance to a reduces
damage (fire, level unacceptable performance to a
explosion etc.). to the Principal. level
unacceptable to
the Principal.
Selection Equipment shall be A decision not to Installed spare Economic evaluation
Criteria adequately spared to install spare equipment is required to justify spared
ensure 100% equipment is based normally selected equipment.
availability of the upon economic where potential
service under all considerations and losses due to
circumstances proven equipment equipment outage
availability. Non- greatly outweigh
spared equipment equipment Capex.
availability may be Sparing
upgraded by means philosophy shall
of additional Capex be economically
to match required evaluated and is
plant availability. typically 2x100%
or 3x50%.
Driver Independent power Independent
Selection sources shall be power sources
Criteria selected to ensure may be selected,
100% service for start-up and
availability utility availability
reasons
Examples - firewater pumps - Hydro-cracker - Boiler feed- - drinking water pumps;
with diesel and feed pump; water pumps; - sewage pumps.
motor drives; - Hydro-cracker - fractionator
- Emergency shut- recycle bottom
down systems; compressor; pumps;
- Emergency - Cat-cracker - Hydro-cracker
instrument air main air fresh gas
compressor. compressor; compressors .
- Forced-draught
and induced-
draught fans.
 DEP 31.29.60.32-Gen.
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CHAPTER 2 SPECIAL PURPOSE OIL SYSTEMS

1. BASIC DESIGN

1.1 GENERAL

1.1.1 In this clause, replace the words 3 years by the words 5 years

1.1.4 Add to this clause:

In this DEP various components are required to be provided in stainless steel. In this
respect stainless steel shall be either AISI 316 L or AISI 316 Ti stainless steel only or
appropriate equivalents according to internationally accepted standards.
The use of any other stainless steel of the AISI 300 series is subject to the specific approval
of the Principal.
Oil system components covered by this clause are:
- strainers
- reservoirs;
- accumulators;
- overhead tanks;
- run-down tanks;
- degassing drums and collecting drums;
- piping;
- flanges.
1.1.6 Replace this clause by:
1.1.6 Noise

1.1.6.1 Noise Control

The Contractor shall comply with DEP 31.10.00.31-Gen. and thereby communicate to the
Vendor the specified equipment noise limitations by using data sheet DEP 31.10.00.94-
Gen., which forms part of the requisition. The Vendor is responsible for assuring that these
equipment noise limitations have been specified.

1.1.6.2 Information to be submitted with the tender

The Vendor shall submit guaranteed sound power levels and sound pressure levels of the
equipment, together with any other relevant information as requested in the data sheet,
DEP 31.10.00.94-Gen. The Vendor shall indicate what special silencing measures, if any,
are proposed in order to meet the specified levels.

1.1.7 Add to this clause:

Separate lube-oil and seal-oil systems are required if one or more of the following are
applicable:
a) The equipment served by the seal-oil system handles gases containing hydrogen
sulphide and/or other corrosive or hazardous gases (as indicated by the Principal on
the data/requisition sheet).
b) A steam turbine driver is specified as main equipment driver. In this case the control oil
for the turbine shall be taken from the lube-oil system. If applicable, control oil for
compressor control shall also be taken from the lube-oil system.
c) All the following conditions apply:
1) The main driver is an electric motor.
2) The main driver is lubricated from the compressor lube-oil system.
3) The process gas is flammable.
 DEP 31.29.60.32-Gen.
December 1999
Page 14

4) The system includes a degassing tank (in accordance with 2.12) which returns the
contaminated seal-oil direct into the main reservoir after degassing.
d) When specified by the Principal.
1.1.9 Add to this clause:
If specified by the Principal, the system shall also have sufficient turn-down capabilities to
accommodate operation of part of the equipment served.

1.1.11 Add to this clause:

Start-up, parallel pump operation and "off-design" conditions (as indicated in the order)
shall be accommodated without affecting the mechanical integrity of the various
components in the system or exceeding its cooling capacity; this is particularly important in
high pressure systems.

1.1.13 Add to this clause:

As a minimum the systems shall be suitable for unsheltered outdoor operation. The
anticipated weather and environmental conditions shall be indicated by the Principal on the
data/requisition sheets, as shall the need for any special precautions (e.g. "winterizing").

1.1.14 Add to this clause:

Gauges, sight glasses and other instruments shall be installed so that their ease of access
and observation from a normal operators position are not hindered.
System components and pipe work shall be installed so as not to interfere with access for
operation and maintenance of any part of the equipment.

1.1.16 Replace this clause by:

All electrical components and installations located on the unit shall be suitable for the area
classification, gas grouping and temperature classes specified by the Principal on the
data/requisition sheet.

1.1.19 Replace this clause by:

Oil systems with a pressure rating of ASME class 900 and higher shall have, as a minimum,
double block valves in the following services:
a) pump discharge;
b) cooler vents on the oil side (2.5.7);
c) filter vents (2.6.1);
d) level gauges in pressurized services;
e) isolation valves of control valves and instruments which are to be serviced during full
pressure operation of the system;
f) isolation of seal oil traps.

1.1.20 Commence this clause with the words Unless otherwise specified by the Principal,

1.1.22 Add to this clause:

Rundown tanks shall be selected as a first option for emergency lube-oil supply. If the
appropriate sizing of a rundown tank becomes impractical or uneconomic or extended cool
down lubrication is required (i.e. gas turbine or steam turbine driver), an emergency lube-oil
pump, including a separate single filter, may be applied. Emergency lube-oil pumps shall be
driven from an uninterruptable emergency power supply. If the available equipment space
is limited (i.e. off-shore platforms), shaft driven lube-oil pumps for run-down purpose may
be considered instead of run-down tanks, however these alternative arrangements are
subject to the approval of the Principal.
DEP 31.29.40.10-Gen provides general guidelines for the above purpose.
 DEP 31.29.60.32-Gen.
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Page 15

The design of seal oil systems shall be such that, upon seal oil supply failure, uncontrolled
release of process gas from reference gas lines into the atmosphere (through empty seal
oil lines) is positively prevented.

1.1.25 Add to this clause:

In oil systems with a pressure rating of ASME class 900 and higher, the welds in the
pressurized areas shall be subjected to 100 % radiography.

1.2 BASEPLATES

1.2.1 Add to this clause:

The oil system shall be arranged in a single package, unless impractical on account of its
size. Subject to the approval of the Principal, oil systems of gas turbine driven units may be
integrated within the confines of the machinery base plate and include vertical tank
mounted oil pumps.

1.3 OIL RESERVOIRS

1.3.3 Oil connections and internal piping

1.3.3.3 Replace this clause by:

Each back-pressure control valve line and relief valve return line shall be separate and shall
discharge oil via internal piping below the pump suction-loss level as shown in
Figure 2A-21. Pressurised oil shall not be returned to stilling tubes or degassing trays.
Internal piping shall have bottom baffles. Internal piping of relief valve return lines shall be
provided with a internal vent hole above the highest oil level to facilitate emptying of the
flow sight indicator of the relief valve return line (see 1.4.15).

1.3.3.5 Replace this clause by:

All reservoir pipe connections shall be flanged.
1.3.4 Manways and drains
Add to this clause:
Manway openings shall extend a miminum of 25 mm above the top of the reservoir to
minimize the ingress of water and debris.

1.3.5 Features and appendages

1.3.5.2 Replace this clause by:

Vents shall be provided to prevent overpressurizing of both lube-oil and seal-oil reservoirs
in the event of gross leakage of the compressor seals. These vents shall be sized to handle
the calculated gas flow or shall be one standard pipe size larger than the respective main
oil return lines, whichever is greater.
Since the reservoir vents must be directed outside the immediate area of the oil systems, it
shall be the responsibility of the Vendor with overall responsibility of the oil systems to size
the vents and to provide the flanged connections; however the vent lines themselves and
the required overpressure protection devices shall be supplied by the Contractor. The
design of the nitrogen purge on the reservoir shall take this device into account.
 DEP 31.29.60.32-Gen.
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1.3.6.2.4 In the first sentence of this clause, delete the words Where sour oil is present

1.3.7 Heating

1.3.7.2.2 Replace the note of this clause by:

Electrical heaters shall be provided with a thermostatic temperature control and a separate
over-temperature protection shutdown function. These control and protection functions may
be integrated in the heater. In addition, heaters shall also have an external shutdown
function upon low level alarm of the oil reservoir.

1.3.9 Add to this clause:

The two connections required by this clause shall not be threaded but shall be welded and
flanged and provided with blind flanges.
1.3.10.1 In this clause, replace the words minimum operating level by the words pump suction
level.

1.3.12 Special features

Replace this clause by:
If the top of the reservoir is 1 m or more above grade, the reservoir shall be provided with
the required facilities of 1.3.12.1 through 1.3.12.3.

1.4 PUMPS AND DRIVERS

1.4.1 Add to this clause:

Unless otherwise specified, rotary positive displacement pumps are required. Pumps which
are mounted externally from the reservoir shall be of the horizontal type, and shall operate
at 1500 r/min or 1800 r/min. If this is impractical for high pressure seal oil pumps, higher
speeds may be applied if approved by the Principal.
If centrifugal pumps are specified, they shall comply with DEP 31.29.02.30-Gen.

1.4.4. Add to this clause:

Mechanical seals shall have a balanced face design.

1.4.8 Replace this clause by:

Electric motors shall comply with DEP 33.66.05.31-Gen.

1.4.9 Replace this clause by:

Steam turbines shall comply with DEP 31.29.60.30-Gen. and shall be equipped with a
NEMA class A oil relay governor, as specified in API 611.

1.4.10.2 Replace this clause by:

Each pump shall be capable of supplying the normally required oil flow at the design supply
temperature plus the following:
a) 20 % of the normal flow or 40 l/min, whichever is greater;
b) all transient control oil, lube oil and/or seal oil requirements of the system.
The above requirement shall include the equipment Manufacturers allowance for normal wear.
Accumulator capacity shall not be utilized to meet the transient oil capacity requirements, except
for transfer of pumps. The equipment Supplier shall provide all details of the transient conditions.
If the main oil pump is shaft driven, the pump capacity shall be sufficient to meet the
requirements of this clause at minimum operating speed of the main equipment.
 DEP 31.29.60.32-Gen.
December 1999
Page 17

1.4.10.4 Add to this clause:

Rotary pumps shall be able to operate continuously at 100 C oil temperature and corresponding
viscosity without any contact between the pump rotor contact and the casing.

1.4.15 Add to this clause:

Relief valves shall be installed in an upright vertical position.
Relief valve discharge lines shall be individually routed back to the main oil reservoir and
shall be provided with a flow indicator, which shall be installed above the highest oil level in
the main reservoir.

1.4.23 Add to this clause:

The use of booster pumps requires the explicit approval of the Principal.

1.4.24.1 Add to this clause:

Unless otherwise specified by the Principal, couplings shall be flexible all-metal non-lubricated
disk or membrane type with spacer.

1.4.24.3 Add to this clause:

A service factor of at least 1.5 shall be applied in the coupling rating.

1.4.25.4 Replace this clause by:

Pumps and drivers shall be mounted on a separate sub-base on the system console.

1.4.25.5 In this clause, delete the words When specified,

1.5 COOLERS.

1.5.3.4.2 Add to this clause:

Shell-and-tube coolers shall comply with DEP 31.21.01.30-Gen.

1.5.3.6 Add to this clause:

When air-coolers are specified, they shall comply with DEP 31.21.70.31-Gen.

1.5.5 Replace this clause by:

Cooler materials shall comply with DEP 31.21.01.31-Gen.

1.5.6.2 Replace this clause by:

Thermostat temperature control valves shall not be used in special-purpose oil systems.

1.5.7.1 In this clause, delete the words When specified by the Purchaser,

1.5.8.2 Replace this clause by:

Each vent on the oil side shall be valved and provided with an orifice, a return line and a
flow indicator back to the reservoir.
Vents on the water side and all drains shall be valved and provided with blinds.
 DEP 31.29.60.32-Gen.
December 1999
Page 18

1.5.8.3 In this clause, delete the words When specified,

1.6 FILTERS

1.6.1.10 Replace this clause by:

Each filter vent shall be valved and provided with an orifice, a return line and a flow
indicator back to the reservoir.
Filter drains shall be valved and provided with blinds.

1.6.3 Add to this clause:

"... by the Principal."

1.7 TRANSFER VALVES

1.7.1.1 Replace this clause by:

Only individual transfer valves (Figure2A-17) shall be used.
For systems with a pressure rating of ASME class 900 and higher, transfer valves shall be
double executed.

1.7.5 Replace this clause by:

In systems with a pressure rating of ASME class 900 and higher, spectacle blinds shall be
used for tight shut-off purposes to facilitate maintenance.

1.8 ACCUMULATORS.

1.8.2 Add to this clause:

The sizing of the accumulator shall take into account a minimum delay of a two second
response time of the logic control system before the stand-by pump motor is actually
started.

1.8.3 Replace this clause by:

Accumulators shall be of the bladder type. The vessels shall be made of stainless steel.
The bladders may only be pre-charged with dry nitrogen. The pre-charge pressure shall be
indicated on the vessel.

1.8.4 Replace this clause by:

Unless otherwise specified by the Principal, bladder accumulators shall have manual
nitrogen pre-charge facilities (see Figure 2A-15). The pre-charge facility shall be removable
and in accordance with the Manufacturers standard. If the nitrogen supply pressure
exceeds the maximum allowable working pressure of the accumulator vessel, the pre-
charging facility shall be equipped with a safety relief valve to prevent overpressurizing of
the accumulator. Accumulator name plates shall state the normal operating oil pressure, the
maximum allowable working pressure and the required nitrogen pre-charge pressure.

1.8.5 Delete this clause

1.8.8 Replace this clause by:

If the specified minimum ambient temperature is lower than the minimum oil temperature
required by the Manufacturer for proper functioning of the oil system, the accumulator shall
be equipped with thermostatically controlled electrical tracing and insulation.
 DEP 31.29.60.32-Gen.
December 1999
Page 19

1.8.11 Add to this clause:

Accumulators shall be provided with a block valve and a drain valve to permit removal
during operation of the oil system.

1.9 OVERHEAD TANKS

1.9.1 Seal oil tanks

1.9.1.1 Replace the last sentence of this clause by:

Unless otherwise specified by the Principal, the tank shall be stainless steel.
Add to this clause:
Overhead tanks, including the oil and reference gas lines, shall be insulated and heat
traced (either electrically or by steam).

1.9.1.2 In the first sentence of this clause, replace the words "3 minutes" by the words "8 minutes"

1.9.1.3 Replace this clause by:

Overhead seal-oil tanks shall be designed in accordance with the design code indicated by
the Principal on the data/requisition sheets. If ASME VIII is selected, they shall comply with
DEP 31.22.20.31-Gen. If BS 5500 is selected, they shall comply with DEP 31.22.10.32-
Gen.

1.9.1.4.3 Replace this clause by:

For oil systems with a pressure rating of ASME class 600 and lower, a full length level
gauge arrangement shall be provided, covering the range from 25 mm above the high-level
alarm (or trip) to 25 mm below the rundown level. Level gauge arrangements shall be in
accordance with the requirements of DEP 31.38.01.11-Gen. For systems with a pressure
rating of ASME class 900 and higher, the Manufacturer shall provide an alternative level
instrument arrangement suitable for the prevailing pressure rating. Proposals are subject to
the approval of the Principal.
Add to this clause:
Plate-type level gauges are not allowed. Magnetic type level gauges shall be used.

1.9.1.5 Replace this clause by:

If the specified gas(es) contain(s) abrasive or corrosive elements or elements that
negatively affect the oil properties (see NOTE below), the seal oil overhead tank shall be
separated from the seal oil supply line by one or more bladder-type accumulators in
accordance with Figure 2A-14.
The bladder material shall be fully compatible with the process gas.
NOTE: It is impossible to state precise allowable levels in this DEP. In all cases, the Principal shall be
consulted.

1.9.2 Lube-oil rundown tanks

1.9.2.1 Replace the last sentence of this clause by:

Unless otherwise specified by the Principal, the tank shall be stainless steel.
Add to this clause:
Run-down tanks serving steam turbines shall be insulated and heat traced (either
electrically or by steam) to bearing oil supply temperature.
NOTE: Reference figures of API 614 are 2A-13a and 2A-13B.
 DEP 31.29.60.32-Gen.
December 1999
Page 20

1.9.2.2 Add to this clause:

The bottom outlet connection of emergency lube oil run-down tanks shall extend at least
25 mm inside the vessel in order to retain foreign matter. In addition, a flush-mounted
DN 50 flanged drain connection shall be provided.

1.9.2.4 Replace this clause by:

If pressurized tanks are specified, they shall comply with (1.9.1.3).

1.10 SEAL-OIL DRAIN TRAPS

1.10.3 Delete from this clause the words "When specified, "

1.11 DEGASSING DRUM

1.11.1 Replace this clause by:

Unless otherwise specified by the Principal, degassing facilities shall be provided if the
contaminated seal oil does not contain corrosive elements and can be restored to original
'clean' reservoir conditions by degassing only. Proven types are required. The Manufacturer
shall provide full technical details of the proposed system, including references, in his
proposal. The drum and internals shall be made of stainless steel.
If corrosive elements or any other constituents which may affect a proper degassing of the
contaminated oil are present, a collecting tank for the contaminated seal oil shall be
supplied instead of degassing facilities. The collecting tank shall be sized to hold at least
the quantity of four days' normal seal oil consumption of the compressor, with a minimum of
400 litres. With the exception of the heater and the nitrogen degassing arrangement
(2.12.2), the collecting tank shall comply with all requirements for degassing drums.
Unless otherwise specified by the Principal, degassing drums and sour seal oil collecting
tanks shall be designed for a minimum pressure of 3.5 bar (ga).
If separate seal oil recovery facilities are specified, packaged seal oil recovery units shall be
supplied. These units, typically comprising a combined oil heating and vacuum stripping
system, are subject to the approval of the Principal.
The oil recovery unit shall utilize the same utilities as the oil system and its design shall
comply with the overall oil system requirements. As far as practical, the unit shall be
designed not to remove essential additives from the oil. The Manufacturer shall provide full
technical details of the proposed system, including references, in his proposal.

1.11.2 Add to this clause:

In order to enhance liquid-gas separation, the degassing drum shall be provided with an
inert gas (nitrogen) strippping arrangement, which consists of a perforated ring line on the
bottom of the tank.

1.11.4 Add to this clause:

The level device shall protect the heater from being activated at low oil level in the drum.
 DEP 31.29.60.32-Gen.
December 1999
Page 21

1.11.5 In this clause, replace the words "4-hour" by the words 24-hour

1.11.6 Delete from this clause the words "When specified by the Purchaser,"

2. PIPING

2.1 General

2.1.1 Add to this clause:

In special purpose oil systems, all connections shall be welded and/or flanged. In these
systems, tubing and tube fittings shall not be used.
Connections to equipment shall be either welded and flanged or machined, studded and
flanged.
Welded fittings shall be butt welded; socket welding shall not be used.

2.3.1 Add to this clause:

Except for instrument connections, threaded connections shall not be used.
2.4 Add to this clause:
Process piping shall be in accordance with the applicable codes of the relevant process
system.

3. INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS

3.1 General
Add to this clause:
Any logical functions and/or respective actions, such as permissives to start the main
equipment, which would inhibit the start of main and/or auxiliary/emergency oil pumps upon
the loss of adequate bearing or seal oil pressure, are not allowed. Systems shall be
designed so that upon loss of adequate lube/seal oil pressure auxiliary/emergency systems
will provide sufficient oil supply during run-down and cool-down of the relevant machinery
components under all circumstances. The decision to switch off the oil supply to the main
equipment shall be left entirely to the operating personnel.

3.1.1 Replace this clause by:

Unless otherwise specified by the Principal, the Vendor shall furnish as a minimum the
following for indication, alarm and/or shutdown purposes:
a) for pressure indication (valved and flanged connections required):
- discharge of lube oil and seal oil pumps (upstream of discharge valves);
- control oil, if applicable;
- differential across lube oil and seal oil filters;
- lube oil at the bearings;
- seal oil at seals;
- downstream of each pressure controller;
- gas reference pressure;
- seal oil to gas reference differential.

b) for temperature indication (thermowell connection required):

- lube oil and seal oil at inlet and outlet of lube and seal oil coolers;
- lube oil and seal oil reservoirs at pump suction location;
- degassing drum;
- lube and seal oil return lines from bearings and seals.
 DEP 31.29.60.32-Gen.
December 1999
Page 22

c) for level indication ( including valved and flanged level indicator):

- lube oil/seal oil reservoir;
- contaminated seal oil separators;
- seal oil overhead tank;
- degassing drum or collecting tank;
d) for alarm and/or cut-in of stand-by pumps(connections required as under (a),(b),(c)):
- low lube oil/control oil/seal oil pressures;
- high lube oil temperature downstream of cooler;
- low level in seal oil overhead tank *;
- high level in seal oil overhead tank *;
- high seal oil temperature downstream of cooler;
- low level in seal oil reservoir;
- low level in lube oil reservoir;
- low level lube oil emergency rundown tank;
- seal liquid (in seal ring cavity) to gas reference differential pressure **;
- high level contaminated seal oil separators.
e) for shutdown (connections required as under (a),(b),(c)):
- low-low lube oil pressure;
- low-low level in seal oil overhead tank *;
- high-high level in seal oil overhead tank in the case where no accumulator is installed;
- low-low seal liquid to gas reference differential pressure **.
* if liquid film seals are used
** if mechanical contact seals are used

Separate connections shall be provided for each of above functions.

For reference, Table 1 provides the minimum requirements for indicating, alarm and
shutdown functions.
 DEP 31.29.60.32-Gen.
December 1999
Page 23

Table 1 Indicating, alarm and shutdown functions for special purpose oil systems
Local Remote Remote Main
Function (1) Display Display alarm equipment Other actions
(2)(3) (4) (4) shutdown
(5)
1. Level (6)
1.1 Lube oil level
Reservoir(s) I L L: Switch heater off
Emergency rundown tank(s) I L/H H: Start permissive
1.2 Seal oil level
Reservoir(s) I I L L: Switch heater off
Contaminated seal oil I I H
separator(s)
Seal oil Overhead tank(s) I I HH (7) HH (7)
H
L L: Start stand-by pump
LL LL
Degassing drum(s) or I L L: Switch heater off
collecting tank(s)
2. Pressure (6)
2.1 Lube oil pressure
Pump(s) discharge I H H: Running indication
Filter(s) differential I H
Lube oil to equipment I I L L: Start stand-by pump
LL LL
Lube oil at the bearings I
2.2 Seal oil pressure
Pump(s) discharge I H H: Running indication
Filter(s) differential I H
Seal oil to equipment I L L: Start stand-by pump
Seal oil at seals I
2.3 Control oil pressure (8)
Control oil I I L L: Start stand-by pump
2.4 Gas reference pressure
Gas reference pressure I
Differential seal oil/gas I I L
reference LL(9) LL(9)
2.5 General
Downstream of each I
pressure controller
3. Temperature (10)
3.1 Lube oil temperature
Reservoir at pump suction I I
Cooler(s) inlet I
Cooler(s) outlet I I H
3.2 Seal oil temperature
Reservoir at pump suction I I
Cooler(s) inlet I
Cooler(s) outlet I I H
Degassing drum(s) I H
Collecting tank(s) I

NOTES: 1. The listed functions are to be considered as minimum requirements. IPF classification, if applied,
may set further requirements. The Vendor shall indicate in the proposal which permissives are
recommended for start-up.

2. Local display means that the information is available at a suitable and accessible location in the
vicinity of the equipment. It may be located on a free stand or a gauge board. Local panels are
strongly discouraged.

3. Separate connections shall be provided for local instruments and those for remote display.

4. Remote display/alarm at Principals control centre.

5. Separate process connections and transmitters for required for HH and LL functions and for
pre-alarm and shutdown functions, in accordance with the requirements of DEP 32.80.10.10-Gen.
 DEP 31.29.60.32-Gen.
December 1999
Page 24

6. Valved and flanged.

7. Only if no transfer barrier (bladder-type) is installed.

8. If applicable.

9. Only if mechanical contact seals are used.

10. Thermowell required.

Nomenclature for functions:
I = Indication of measured value
H = High alarm
HH = High-High alarm and shutdown of main equipment
L = Low
LL = Low-Low alarm and shutdown of main equipment

3.1.3.1 Replace this clause by:

Unless otherwise specified by the Principal, each alarm or shutdown function shall
comprise local or local panel-mounted electronic transmitters, which shall be connected to
the relevant alarm or shutdown system.

3.1.4 Replace this clause by:

Unless otherwise specified by the Principal, each alarm or shutdown function shall
comprise local or local panel-mounted electronic transmitters, which shall be connected to
the relevant alarm or shutdown system.

3.1.5 Add to this clause:

Arrangement 3 shall only be used if approved by the Principal.

3.2 INSTRUMENTATION

3.2.1 Temperature indicators

3.2.1.1 Replace this clause by:

Temperature indicators shall comply with DEP 32.31.09.31-Gen.

3.2.3 Replace this clause by:

Temperature indicators or sensing elements shall be furnished with DN 20 separable
flange-type solid-bar thermowells. Thermowells shall be installed in accordance with DEP
31.38.01.11-Gen.

3.2.5 Pressure indicators

3.2.5.1 Replace this clause by:

Pressure gauges shall be in accordance with DEP 32.31.09.31-Gen.

3.2.6 Delete this clause and refer to Chapter 1, 6.4.6.

4. INSPECTION, TESTING, AND PREPARATION FOR SHIPMENT

4.1 GENERAL
 DEP 31.29.60.32-Gen.
December 1999
Page 25

4.1.1 Delete in this clause:

When specified,

4.4 PREPARATION FOR SHIPMENT

4.4.1 Add to this clause:

Preparation for shipment shall be as specified in the purchase order.
 DEP 31.29.60.32-Gen.
December 1999
Page 26

APPENDIX A SPECIAL PURPOSE OIL SYSTEM SCHEMATICS

Insert new clause:
SCHEMATICS
The following requirements are referred to the selected Figures:

Figure 2A-1 : Refer to 1.1.7.

Figure 2A-2 : The incorporation of booster pumps is only allowed if approved by
the Principal.
Figure 2A-3 : Note 3: Option 2A-3b is required.
Figure 2A-4A : Shall be used.
Figure 2A-4B : Shall not be used.
Figure 2A-8 : Note 3: Accumulators shall be bladder type (2A-15).
Figure 2A-10 : Note 6: Accumulators shall be bladder type (2A-15).
Figure 2A-11 : Note 1: Irrespective of the coupling type a coupling guard drain line,
including FG, shall be provided.
Figure 2A-12 : Note 4: Option A-12d is required.
Figure 2A-13A : Note 1: Option A-13a is required.
Note 2: Sufficient vapour space above the permissive start level
shall be provided to prevent the Tank from overflowing through the
atmospheric vent during the filling procedure.
Note 3: Add to this note:
The filling valve and the drilled check valve shall be located on the
compressor deck adjacent to each other in an operator accessible
location.
Figure 2A-13B : This arrangement shall not be used, unless specifically approved
by the Principal.
Figure 2A-14 : Note 1: Option 2A-14a is required for separate seal oil systems.
Notes 3 and 4: Option 2A-14b and-c to be replaced by an LSHH
trip of main compressor driver if direct contact type overhead tank
is used.
Note 5: Option 2A-14d: FC action required in the supply header.
Figure 2A-16 : Deleted.
Figure 2A-17 : Note 2: Option 2A-17b, a TAH alarm function is required;
depending on the specified ambient comditions, a TAL alarm
function may be required as well.
Figure 2A-18 : Deleted.
Figure 2A-19 : Note 2: Option2A-19a is required for oil systems with a pressure
rating of ASME class 900 and higher.
Figure 2A-21 : Note 11: Option 2A-21f is required in accordance with Chapter 3.3.
The drain connection shall be minimum DN 50.
Figure 2A-22B : Shall not be used.
Figure 2A-22C : Shall be used.
Note 2: Option 2A-22d is required.

NOTE: Each instrument installed in the pressure measurement line shall have its own dedicated isolation and
bleed valve.
 DEP 31.29.60.32-Gen.
December 1999
Page 27

CHAPTER 3 GENERAL PURPOSE OIL SYSTEMS

1. BASIC DESIGN

1.1 MINIMUM COMPONENTS

Replace the third sentence of this clause by:
Manufacturers may propose alternative options as upgrades to the basic system if required
or if offered as standard for the equipment served.

1.1.1 Replace this clause by:

The basic oil system shall contain as a minimum the following components:
a) Single pump, either shaft or electric motor driven. The pump casing shall be steel or
nodular cast iron.
b) Motor driven start-up pump, if required by the main equipment served by the oil system.
c) Valving in carbon steel with stainless steel trim.
d) Oil piping in stainless steel with carbon steel slip-on flanges in accordance with
ASME B31.3. Alternatively, stainless steel tubing and fittings may be offered.
e) Reservoir in stainless steel, either free-standing or integrated in the equipment base.
The reservoir shall have a minimum 3-minute retention time.
f) Single cooler.
g) Double filter with 25 m nominal filtration.
h) Single regulator for the control of the delivered oil pressure.
i) As a minimum, the following instruments:
- two local pressure indicators (before and after the pressure regulator);
- two local temperature indicators (before and after the cooler);
- one local level indicator in the reservoir;
- one low pressure alarm and one low/low pressure shutdown function;
- one high temperature alarm function after the cooler;
- one low level alarm function in the reservoir.

1.2 GENERAL

1.2.6 Replace this clause by:

The noise levels shall be in accordance with Chapter 2, 1.1.6.

1.2.10 Add to this clause:

As a minimum the systems shall be suitable for unsheltered outdoor operation. The
anticipated weather and environmental conditions shall be indicated by the Principal on the
data/requisition sheets, as shall the need for any special precautions (e.g. "winterizing").

1.2.13 Replace this clause by:

All electrical components and installations located on the unit shall be suitable for the area
classification, gas grouping and temperature classes specified by the Principal on the
data/requisition sheet.
1.2.14 Delete from this clause the words When specified,
 DEP 31.29.60.32-Gen.
December 1999
Page 28

1.4 OIL RESERVOIRS

1.4.7 Heating

1.4.7.1 Replace this clause by:

If the specified minimum ambient temperature is lower than the minimum required oil
temperature by the Manufacturer for start-up of the main equipment, an electric heater shall
be provided.

1.4.7.1.1 Add to this clause:

Electric heaters shall be provided with a thermostatic temperature control and a separate
over-temperature trip. Heaters shall also be interlocked with the low level alarm of the
reservoir.

1.4.11 Materials

1.4.11.2 Replace this clause by:

Reservoirs shall be stainless steel.

1.4.12 Grounding
Add to this clause:
Grounding (earthing) shall be in accordance with DEP 33.64.10.10-Gen.

1.5 PUMPS AND DRIVERS

1.5.1 Add to this clause:

Rotary positive displacement pumps shall be used. The use of centrifugal pumps is subject
to the approval of the Principal.

1.5.5 Replace this clause by:

Electric motors shall comply with DEP 33.66.05.31-Gen.

1.5.5.1 Delete this clause

1.5.18 Replace this clause by:

The use of elastomeric couplings is subject to the approval of the Principal.

1.5.18.1 Replace this clause by:

Couplings and coupling-to-shaft junctions shall be rated for at least the nominal driver
power with a minimum service factor of 1.5.

1.7 FILTERS

1.7.3 Delete from this clause the words When specified,

 DEP 31.29.60.32-Gen.
December 1999
Page 29

CHAPTER 4 SELF-ACTING GAS SEAL SUPPORT SYSTEM

1. GENERAL

1.1 SCOPE

1.1.1 Add to this clause:

DEP 31.29.00.34-Gen. shall also apply.

2 BASIC DESIGN

2.1 GENERAL

2.1.1 In this clause, replace the words 3 years by the words 6 years.

2.1.2 Replace this clause by:

All Vendors and sub-suppliers of the gas seal support system or its components shall be
approved by the Principal.

2.1.5 Add to this clause:

f. Pressure fluctuations in flare and vent systems.
The seal gas support system shall be capable of providing the required service for the dry
gas seals in a fully automatic mode for any combination of the above conditions.
2.1.8 Replace this clause by:
For systems with a pressure rating of ASME class 900 and higher, double block and bleed
valves shall be installed for isolation of a component. Arrangements shall be in accordance
with the applicable process piping specification.

2.1.11 Replace the first sentence of this clause by:

The Manufacturer shall advise the Purchaser of any special provisions that are required to
maintain shaft seal and seal system integrity in the event of a failure in the seal gas or
buffer gas supply system. Temporary supply pressure fluctuations shall be taken into
account. The dry gas seal Manufacturer shall review these provisions and guarantee the
proper function of the seal and its components with these provisions.

2.2 PIPING AND TUBING

2.2.3 Replace this clause by:

Unless otherwise specified, all gas flow lines in gas seal support systems with a maximum
allowable working pressure below 62 bar shall be manufactured of austenitic stainless steel
piping.
Tubing may be used only for non-hazardous gases and only if approved by the Principal.

2.3 GAS FILTERS

2.3.2 Replace this clause by:

Gas filters shall have bolted covers. All connections to gas filter housings shall be welded
and flanged or machined and studded for a flanged connection. Screwed connections shall
nor be used.
 DEP 31.29.60.32-Gen.
December 1999
Page 30

2.3.3 Add to this clause:

O-rings, if applied, shall be resistant to explosive decompression.

2.3.4 Particulate filter sizing

2.3.4.1 Replace in this clause the word twice by the words three times

2.4 TRANSFER VALVES

2.4.2 Replace this clause by:

Transfer valves shall have stainless steel bodies and internals.
For systems with a pressure rating of ASME class 900 and higher, double transfer valves
shall be installed.

2.5 CONDENSATE TRAPS

2.5.1.1 Delete this clause

2.5.1.2 Replace this clause by:

Automatic condensate traps are required. Mechanical float type traps may be used for gas
pressures up to 50 bar (ga). Unless otherwise specified, the float and trim of these traps
shall be of the single lever stainless steel design.

2.5.1.3 Replace this clause by:

For fouling services and/or for gas pressures above 50 bar (ga), snap acting level
transmitters/controllers and separate control valves shall be used.

2.5.3 In this clause, delete the words and 2.5.1.3.

3. INSTRUMENTATION, CONTROL AND ELECTRICAL SYSTEMS

3.2 ALARMS AND SHUTDOWNS

3.2.1 Replace this clause by:

As a minimum the Vendor shall supply the required instrumentation as specified in the
data/requisition sheets and as indicated in DEP 31.29.00.34-Gen.
Unless otherwise specified, alarm and shutdown functions shall comprise individual locally
mounted transmitters, which are connected to the plant alarm and shutdown systems.
Application of one of the Arrangements 1, 2, or 3, shall be subject to specific approval of
the Principal.

3.3 INSTRUMENTATION

3.3.1 Flow indicators

Replace this clause by:

Flow measurement instruments shall be as specified on the data/requisitions sheets. Their
make and type shall be subject to the approval of the Principal.
 DEP 31.29.60.32-Gen.
December 1999
Page 31

APPENDIX A DRY GAS SEAL SYSTEM SCHEMATICS

Insert new clause:
SCHEMATICS
The following requirements are referred to the selected Figures:

Figure 4A-1 : The seal gas supply to the seals shall be controlled by differential
pressure over the primary seal (see DEP 31.29.00.34-Gen, Figure C-6).
Figure 4A-2 : Preferred system. Option 2 shall be supplied by the system Vendor.
Figure 4A-3 : Is not preferred for flammable and/or hazardous services.
Figure 4A-4 : Application is subject to the approval of the Principal.
Figure 4A-5A : Option 1 is subject to the approval of the Principal.
Figure 4A-5C : Transfer valve to be used instead of individual block valves.
Figure 4A-6A : Differential pressure control shall be accomplished by a separate
transmitter/control valve combination.
Figure 4A-7A : Differential pressure control shall be accomplished by a separate
transmitter/control valve combination.
Figure 4A-7B : Shall not be used.
Figure 4A-7C : Shall not be used.
Figure 4A-8A : The selection of rupture disk is subject to the approval of the Principal.
Figure 4A-8B : Not to be used if flare/vent pressure can fluctuate.
Figure 4A-8C : Shall not be used.
Figure 4A-9B : Preferred to 4A-9A.
 DEP 31.29.60.32-Gen.
December 1999
Page 32

PART III REFERENCES

In this DEP, reference is made to the following publications:

NOTE: Unless specifically designated by date, the latest edition of each publication shall be used, together
with any amendments/supplements/revisions thereto.

SHELL STANDARDS
Index to DEP publications and standard DEP 00.00.05.05-Gen.
specifications
Noise control DEP 31.10.00.31-Gen.
Data/requisition sheet for equipment noise limitation DEP 31.10.00.94-Gen.
Shell-and-tube heat exchangers DEP 31.21.01.30-Gen.
(amendments/supplements to TEMA)
Selected materials for shell-and-tube heat DEP 31.21.01.31-Gen.
exchangers
Air cooled heat exchange equipment DEP 31.21.70.31-Gen.
(amendments/supplements to API 661)
Pressure vessels (amendments/supplements to BS DEP 31.22.10.32-Gen.
5500)
Pressure vessels (amendments/supplements to DEP 31.22.20.31-Gen.
ASME VIII)
Installation of rotating equipment DEP 31.29.00.10-Gen.
Dry gas seal systems for centrifugal compressors DEP 31.29.00.34-Gen.
Centrifugal pumps (amendments/supplements to API DEP 31.29.02.30-Gen.
610)
Compressor selection testing and installation DEP 31.29.40.10-Gen.
Centrifugal and axial compressors DEP 31.29.40.30-Gen.
(amendments/supplements to API 617)
General-purpose steam turbines DEP 31.29.60.30-Gen.
(amendments/supplements to API 611)
Piping - general requirements DEP 31.38.01.11-Gen.
Symbols and identification system - Instrumentation DEP 32.10.03.10-Gen.
Instrumentation for equipment packages DEP 32.31.09.31-Gen.
Instruments for measurement and control DEP 32.31.00.32-Gen.
Classification and implementation of instrumented DEP 32.80.10.10-Gen.
protective functions
Electrical engineering guidelines DEP 33.64.10.10-Gen.
Electrical machines - cage-induction types DEP 33.66.05.31-Gen.
(amendments/supplements to IEC 60034-1)

AMERICAN STANDARDS
General purpose steam turbines for refinery service API 611
Lubrication, shaft-sealing and control oil systems for API 614,
special- purpose applications fourth edition, April 1999
Issued by:
American Petroleum Institute
Publications and Distribution Section
 DEP 31.29.60.32-Gen.
December 1999
Page 33

1220 L Street Northwest

Washington DC 20005
USA

Pipe flanges and flanged fittings, NPS through ASME B16.5

NPS 24
Chemical plant and petroleum refinery piping ASME B31.3
ASME boiler and pressure vessel code, Section VIII - ASME VIII
Rules for construction of pressure vessels
Issued by:
American Society of Mechanical Engineers
345 East 47th Street
New York NY 10017
USA

INTERNATIONAL STANDARDS
Steel and steel products inspection documents ISO 10474
Issued by:
International Organisation for Standardization
1, Rue de Varemb
CH-1211 Geneva 20
Switzerland

Copies can also be obtained from national standards

organizations.
NOTE: Most referenced external standards are available for Shell users on the Shell Wide Web at address
http://sww.shell.com/standards

Last page of this DEP