Escolar Documentos
Profissional Documentos
Cultura Documentos
THE
WORLD
STANDARD
FOR
TEXTURE
ANALYSIS
Food
Pharmaceuticals
Cosmetics
Personal Care
Adhesives
www.stablemicrosystems.com
WORLD STANDARD TEXTURE ANALYSERS
S
table Micro Systems brings you the most successful Texture Analysers available today the CALIBRATION PLATFORM
TA.XTplus and TA.HDplus World Standard instruments. In the last 20 years, our simple to use A platform on which reference weights are positioned for calibration of the installed
philosophy has benefited over 5000 customers engaged in activities ranging from routine loadcell. All loadcells are factory calibrated but may also be user calibrated with any
product quality assurance to fundamental research. This philosophy has been enhanced in the plus weight up to the loadcell capacity to provide optimum accuracy at the force range
range, where many powerful analytical tools increase the instruments capability and yet reduce your of specific interest.
test and analysis time.
LOADCELL
Texture analysis is the mechanical testing of food, cosmetics, pharmaceuticals, adhesives and other
A transducer fitted in the arm of the Texture Analyser which measures force in
consumer products either in compression or in tension. The TA.XTplus and TA.HDplus Texture Analysers
compression or tension. Information such as capacity, calibration and serial numbers
assess textural properties by capturing force, distance and time data at a rate of up to 500 points per
is stored within the loadcell and automatically detected upon installation. This makes
second which is then displayed by fully integrated Exponent 32-bit software. These most powerful and loadcell changing easy and quick and prevents potential user errors.
versatile Texture Analysers completely satisfy the increasing demands for accurate, repeatable and
quantifiable textural information and stand as a significant evolution from single-parameter to multi-
SAMPLE TESTING AREA
functional computer controlled instruments to carry out a wide range of measurements. This is where the appropriate probe or fixture (examples shown below) is attached
The TA.XTplus and TA.HDplus use a range of different probes and fixtures according to the required test method. Each probe or fixture is designed for sample location and testing.
for a specific group of applications, and can be attached to the texture analysers base and/or arm. Samples are either placed on the base of the
texture analyser or on the lower fixture or held between two fixtures. In a simple test, the arm of the texture analyser containing a loadcell moves
down to penetrate or compress the product, and then returns to its initial position.
Extrusion Shearing Tension Bending Puncture Compression
High speed testing capability up to 40mm/s will be of interest when matching
Why use Stable Micro Systems Texture Analysers? specific operating conditions or imitating real-life situations.
Stable Micro Systems are the only Texture Analyser supplier to offer you: A minimum speed of 0.01mm/s permits accurately controlled approach for
In-house product testing and method development laboratory precise location of the sample surface and the testing of thin or fragile samples.
Dedicated software Speed can also alter in proportion to the instantaneous height of the sample so
that products can be tested at a constant strain rate in compression or tension.
Direct liaison with universities and research institutions
Totally programmable multi-stage testing facilities are offered so the
The most comprehensive range of testing attachments available worldwide
user can define individual test sequences. This unique control feature
Worldwide sales and service support
enables the most complex test protocols to be established. As a
Stable Micro Systems advanced technology texture analysers are internationally recognised as the complete instrument with its unique result, the Texture Analyser is not limited to fixed library tests.
ability to be configured to meet the requirements of most International and National Standards as well as industry specific tests.
2 3
USING EXPONENT & EXPONENT LITE 3 RUNNING A TEST & COLLECTING DATA
Before testing, a Run a Test window establishes the test options and post-test parameters such as file name or
probe used. Details about the sample and attachments can also be specified for further analysis. Long file names
Stable Micro Systems recognises the need to constantly increase the capability of Exponent software by provide the ability to insert more detailed information which is useful when locating the test file for future viewing.
adding testing procedures, presentation formats and analytical solutions. This is of particular importance
Data Collection Rate
for those in Research. However, many users require simple test and data analysis solutions that are used in QA or in a high throughput production
This is the speed at which data is collected during the test.
environment. Therefore, two versions are available Exponent and Exponent Lite. Both versions offer the same basic functions. However, Exponent
The ability to collect data at high rate is particularly important
has added data collection and analysis features and enhanced security options.
when testing products that fracture or require high speed separation such as during the testing of adhesives.
1 CALIBRATION AND FORCE VERIFICATION The data buffer is limited only by free memory of the PC. During testing, force, distance and time values and
additional peripheral data values, if attached, are collected and the real-time data displayed during the test in
Calibration ensures that measurements made by the Texture Analyser are accurate; Exponent and Exponent Lite provide
a Graph window. Tabbed graph windows for easy access to all relevant
for the calibration of Force, Height and Stiffness and Force verification:
archive file information are present. Graphs can also be copied or
any weight up to the capacity of the loadcell installed in the Texture Analyser. This offers convenience and maximises
accuracy over the test range being used. This feature tracks when tests were run and where they have been saved.
Axes
B: Calibrate Height: Probe height calibration defines the absolute probe position from
the base or any reference surface so that Strain can be measured. The graph axes can be changed to display the data in different X and Y combinations. Logarithmic and second
Check Force The value of Y axes are also available. (Exponent only feature).
any weight placed on the
calibration platform is 4 DATA ANALYSIS
C: Calibrate Stiffness: Single and Multiple point frame stiffness displayed to verify that the Once data has been collected and is displayed in a graph window it has to be analysed in order to interpret the results and draw conclusions. Exponent
provides the maximum accuracy for high force and small complete force system is provides a wealth of analytical tools from the most basic option of collecting a single force value to more sophisticated methods of curve smoothing or
calibrated accurately.
Icons for the calculations of such parameters as Area, Gradient, Time
2 INSTRUCTING & CONTROLLING THE TEXTURE ANALYSER
There are three options for specifying the test procedure. Difference, Mean, Count Force Peaks, Force Maxima/Minima etc. are quickly accessible on the tool bar or minimised to only those required by the user via the
Customisable Toolbar option.
components required to initiate a complete test and analysis procedure and is the
basis on which a user can centralise all files required for a specific product test. The The results from manual and automatic analysis are individually displayed.
samples directory contains an ever increasing range of over 180 projects from which
Macro Window
users can select as a starting point.
A Macro simplifies repetitive analysis and display. A
B: Choosing from a set of instructions are listed and executed which
Test Library: automatically collect data from the graph. Tests can
A series of classical be automated with either simple or intricate macros
Texture Analyser tests
which are ideally suited to a production environment. Tabbed windows for groups of commands provides simplified listings that
are included from which simple or enhanced versions are available for selection. A TA Settings
can be dragged and dropped into the program so you do not need to remember complex syntax.
window is displayed which allows the user to specify such parameters as speed and test distance
Macro Samples
required for the test procedure. Advanced features within a test can be hidden for simplification. All
TA Settings parameters have a caption which explains what each parameter does. An extensive library of macro samples are included which provide quick analysis of recommended application methods.
options and control of peripheral measurements such as temperature modules. This window tabulates results in customised spreadsheet format.
Rows and columns can be added to manipulate data using either
Probe Control
The arm of the texture analyser can be moved up or down at any speed by simply your own or stored formulae e.g. Standard Deviation, Average etc.
moving the slider handle on the Move Probe window. This control also allows movement Multiple worksheets are available to separate product parameters
of the probe to an Absolute or Incremental distance or force at a specified speed. Five from results and user data.
probe positions/forces can be programmed and directly recalled for quick probe
Exporting Data
positioning pre-or post-testing. Live force and position information is also displayed.
*Exponent only feature Spreadsheets, text or images can be exported to other Windows applications for further specific manipulation/presentation.
4 5
FEATURES ONLY IN EXPONENT
Exponent software will maintain its ongoing expansion to provide the most powerful and flexible testing analysis solution available. This fully ENHANCED SECURITY MODULE
established software package is set to continue to be the software of choice for:
Developed in accordance with the FDA CFR21 Part 11 guidelines, the EXP/ESM Enhanced Security Module for Exponent software the dedicated
Researchers or advanced texture analysts
software for use with the TA.XTplus and TA.HDplus Texture Analysers has been introduced to provide electronic record and signature
Users requiring long-term flexibility of operation and analysis
management.
Users requiring additional synchronised data measurements, such as temperature or acoustics, with traditional texture analysis data
It offers the user features to improve the security of their own and their customers' information, as well as facilitating continuous monitoring and tracking of
ADVANCED DATA ANALYSIS results and records. Features include an encrypted log-on password of at least seven characters, combined with password protection for validation of
Exponent provides a wealth of sophisticated analytical tools which calibration checks. In addition, multiple hierarchical levels of user profiles are available and electronic signatures can be used for record certification.
are available for immediate use and quick interpretation.
Another important feature is the ability to copy and print out audit trails, allowing clear visibility to
trace results and records. The module also provides protective security measures to detect and
PRESENTATION & LAYOUT OPTIONS notify any attempt at unauthorised use of passwords and/or identity codes during the audit.
Chart Window
Main Features:
A chart gives a visual representation of the data from the Results window.
Strict password checking option.
Select from 27 Chart types (2D and 3D) and define rotation, position, 3D
Locks program after pre-defined amount of inactivity.
lighting properties, legend styles, base and wall styles, and
Sends messages to specified users or computers on detection of tampering.
axes type (stacked, normal or %).
Advanced logging of actions such as logging in/out, changing options, performing calibrations, etc.
Report Window
User Configurable Shortcut Keys
Enables quick access to features that you want and how Full debug facilities including breakpoints, single step, step over etc. Access to advanced Exponent
you want to obtain them. data and commands.
Language Editor
User Configurable Tools Menu
OLE Automation
Workspaces This offers an interface for easy integration into many programming
For saving window layouts in the preferred configuration. languages allowing total automation within a bespoke system.
Test Maker
This is an external facility which allows a user to simply build a
customised test from a selection of standard arm movements which
can be imported into Exponent.
6 7
CONNECTION OPTIONS
This chart gives examples of the peripherals which may
be used with the TA.XTplus or TA.HDplus Texture Analyser
for additional data capture or instrument control when
used in conjunction with Exponent.
Connected to: PT 100 1 & 2 Connected to: RS485 Connected to: EXP (Auxiliary port) Connected to: Loadcell
PT100 Temperature Temperature Module Acoustic Envelope Detector: Dough Inflation
Probes (Order Code: FIT/MOD) Reference System
(Order Code: XT/TPR): The module measures and plots product temperature over the range (Order code: A/RAED) (Order Code: DR/DISPL)
Up to 2 (if 2 are connected then -50C to +250C. It has a fast response time and a sensor accuracy of A/RAED enables measurement of absolute acoustic levels calibrated to Complete system for the
Auxiliary port is not available). 0.35C over the standard working temperature range. It can be easily National Standards. Includes reference acoustic calibration source to measurement of bi-axial
This is a PT100 thermocouple cleaned and sterilised without degrading performance. National Standards. extension properties of dough.
probe that gives direct Force, Distance and Speeds are
measurement over the converted to Pressure, Volume
temperature range 50 to and Flow Rates.
+250C. Accuracy +/-0.5C.
Temperature & Humidity Module Milliohmeter
(Order Code: FIHT2/MOD) (Order code: A/OHM1,2,3)
The Hygroclip is a product designed according to International Standards. For the measurement of electrical resistance over the ranges 0-2 and
It has an operating range of 0-100%RH (relative humidity) and -30C to 0-20ohms (A/OHM1), 0-200 and 0-2000ohms (A/OHM2), 0-2000 and
+100C. Accuracy at 23C is 1.5%RH and 0.3C. Given the size of this 0-20000ohms (A/OHM3)
probe it is more suited for insertion into current Stable Micro Systems
temperature units.
Additional Operational
Data Collection Indexing System Powder Flow Analyser Safety Options
Testing can be automated for linear or rotational sample presentation. (Order Code: PFA/PL)
Options For the measurement of powder flow properties, e.g. caking, cohesion,
flow speed dependence.
Vernier * Safety Interlock
Allows linear distance
measurements to be directly fed
Cabinet
into Exponent as part of the test The TA.XTplus fits inside
sequence. It would be attached CALogix * Extensometer * the cabinet and operates
via the USB port on the PC. CALogix provides cost-effective multi-loop control in many applications This device can be employed to measure absolute strain whilst testing. only when the door is safely
Typically a Sax Basic script would including plastics machines, automated control systems, analytical systems, A huge variety of third party models can be used to cover almost every shut. The internal curly
collect a single value which would environmental chambers, ovens, kilns, furnaces, packaging equipment and type of test. cables replace the standard
be stored within the Product Data many other temperature and process control applications. curly cable.
of the test.
Barcode Scanner *
With the aid of a BASIC script, a Relay Module 0-5V Input Channel (x2)
product barcode can be scanned (Order codes: XT/RCU1 & XT/RCU2) User specified device, where device output is a voltage.
to automatically select the correct For the control of an external device that can be electrically operated. The
project ready for testing, allowing unit has connections for two voltage-free change-over contacts (XT/RCU2
even more automation and has four) that are rated at 5A, 240V AC.
reducing user error.
*Third party product not supplied by Stable Micro Systems
8 9
EXPONENT LITE THE COMPLETE SERVICE
The Exponent Lite version of Exponent is well suited for simple texture analysis by offering flexibility and simplicity of use without loss of accuracy
BUILT-IN ADVICE & ASSISTANCE
or performance.
At Stable Micro Systems we do not just make texture analysers; we strive to provide you with the complete service. Through our continued co-operation with
Users at all levels will appreciate that minimum learning and training is required whilst providing all of the general capabilities to run tests quickly universities and research establishments involved in texture analysis, and our in-house applications laboratory and software department, we aim to provide you with
and efficiently to achieve maximum productivity. the most up to date applications information and to offer you the most comprehensive range of attachments and analytical techniques available.
Operationally, it is almost the same as Exponent but the complexity required by advanced users or necessary for sophisticated operation has been HELP
removed straightforward texture analysis! This section includes information on operation, data analysis, application studies, recommended probes
Exponent Lite is compatible with both TA.XTplus and TA.HDplus instruments. for testing, abstracts of published papers, an Introduction to Texture Analysis, test animations and an
extensive video library of tests.
PROBE GUIDE
Our existing range of probes and
THE COMPLETE SERVICE fixtures are shown and their set-up
and testing instructions explained
with links to relevant application
ON-LINE ADVICE & ASSISTANCE studies and video clips to
demonstrate the device in action.
Testing Advice Service
We would like to help you get the most from your Texture Analyser by enabling direct contact to our
application laboratory from which useful testing advice can be given free of charge. To enable us to
optimise testing guidelines specific to your product, fill in all of the fields on our Testing Advice Service
website form (within the User Support section) and click on Proceed. Questions about product testing
methods should be sent to app.support@stablemicrosystems.com
Software Troubleshooting
Often customers have a requirement to train new staff and, coupled with the fast advancement in
computers and their operating systems, customers find the need to call Stable Micro Systems for
technical advice. Our team of Software Development and Support engineers are available to troubleshoot APPLICATION STUDIES VIDEO CLIPS
software problems, provide registration codes and assist customers in the development of their required Test procedures and projects available A comprehensive
test sequences and analysis macros. If you wish to contact the software department by email they will to automatically download. collection of video
respond quickly from: tech.support@stablemicrosystems.com (for general software issues) and: clips demonstrating
registration@stablemicrosystems.com (for registration code request and related issues). TUTORIALS
certain tests and
These are written to guide new
fixture arrangements.
Macro/Sequence Writing Service
SAMPLE FILES
For ease of testing, more
Software Versions and Recent Updates
10 11
TECHNICAL SPECIFICATIONS
TA.XTplus TA.HDplus
SMS/PLUS12/0807