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TN River
Prepared on 15 June 2015
Executive Summary
For the project TN River, under normal operating conditions using the assumption set forth below, we would expect the 20 year total lifecycle cost for this project to be
$25,431,174.96 with fuel and $4,020,894.75 without fuel. This lifecycle cost assumes a fuel cost initially of $2.75 per gallon.
The following key assumptions were also utilized in generating this total lifecycle cost:
Major Components change intervals are decreased from what Caterpillar recommends by 5%
Prepared By:
Holly Stevens at Caterpillar
Email: stevens_holly@cat.com
Phone: +1.713.895.6993
Address: 10203 Sam Houston Park Drive Suite 400 Houston, TX 77064
Country: United States
Input Parameters
General Fuel Parameters
Fuel Cost: $2.75/gal
Market: Marine Lower Heat Value: 1148.172
BSFC: 0.336 lbs/bhp-hr
Fuel Flow Rate: 64.88 gal/hr
Fuel Type: Diesel
Fluid Parameters
Model 3512C_MPHD Oil Cost: $6.75/gal
Performance No.: DM9548 BSOC: 0.000181 lbs/bhp-hr
Rating: 2249.33 hp, 1800 rpm Sump Size: 165.108 gal
Oil Consumption Rate: 0.054 gal/hr
Availability 1 2 3 4 5 6 7
Calendar Hours in Interval 8760 8760 8760 8760 8760 8760 8760
Maintenance Hours 395 608 706 500 719 608 702
Available Time Based On Calendar Hours 8365 8152 8054 8260 8041 8152 8058
Requested Operating Hours 6000 6000 6000 6000 6000 6000 6000
Actual Operating Hours 6000 6000 6000 6000 6000 6000 6000
Un-Utilized Time 2365 2152 2054 2260 2041 2152 2058
Calendar Availability / Utilization 95.49 % 93.06 % 91.94 % 94.29 % 91.79 % 93.06 % 91.99 %
Operational Availability 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 %
Operational Utilization 71.73 % 73.60 % 74.50 % 72.64 % 74.62 % 73.60 % 74.46 %
Ownership 1 2 3 4 5 6 7
Engine Price $625,000.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
Additional Purchase Item $18,750.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
Maintenance 1 2 3 4 5 6 7
Overhauls $0.00 $43,358.95 $106,219.99 $43,358.95 $106,219.99 $43,358.95 $106,219.99
PM $38,592.09 $39,109.08 $39,049.08 $39,731.87 $40,380.09 $39,049.08 $39,038.87
Major Components $4,308.70 $48,654.72 $48,684.72 $4,368.70 $48,744.72 $48,654.72 $48,684.72
Fluids $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59
Fuel $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01
Ancillary Cost $25,650.00 $1,300.00 $650.00 $1,300.00 $650.00 $1,300.00 $650.00
Availability 8 9 10 11 12 13 14
Calendar Hours in Interval 8760 8760 8760 8760 8760 8760 8760
Maintenance Hours 504 710 611 710 502 516 698
Available Time Based On Calendar Hours 8256 8050 8149 8050 8258 8244 8062
Requested Operating Hours 6000 6000 6000 6000 6000 6000 6000
Actual Operating Hours 6000 6000 6000 6000 6000 6000 6000
Un-Utilized Time 2256 2050 2149 2050 2258 2244 2062
Calendar Availability / Utilization 94.25 % 91.89 % 93.03 % 91.89 % 94.27 % 94.11 % 92.03 %
Operational Availability 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 %
Operational Utilization 72.67 % 74.53 % 73.63 % 74.53 % 72.66 % 72.78 % 74.42 %
Ownership 8 9 10 11 12 13 14
Engine Price $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
Additional Purchase Item $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $0.00
Maintenance 8 9 10 11 12 13 14
Overhauls $43,358.95 $106,219.99 $43,358.95 $106,219.99 $43,358.95 $0.00 $106,219.99
PM $40,316.87 $39,489.08 $38,915.09 $39,489.08 $40,256.87 $39,549.08 $38,598.87
Major Components $4,368.70 $48,654.72 $48,774.72 $48,714.72 $4,338.70 $48,654.72 $48,744.72
Fluids $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59
Fuel $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01
Ancillary Cost $1,300.00 $650.00 $1,300.00 $650.00 $1,300.00 $650.00 $1,300.00
Availability 15 16 17 18 19 20 Total
Calendar Hours in Interval 8760 8760 8760 8760 8760 8760 175200
Maintenance Hours 621 604 600 706 607 604 12231
Available Time Based On Calendar Hours 8139 8156 8160 8054 8153 8156 162969
Requested Operating Hours 6000 6000 6000 6000 6000 6000 120000
Actual Operating Hours 6000 6000 6000 6000 6000 6000 120000
Un-Utilized Time 2139 2156 2160 2054 2153 2156 42969
Calendar Availability / Utilization 92.91 % 93.11 % 93.15 % 91.94 % 93.07 % 93.11 % 93.02 %
Operational Availability 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 % 100.00 %
Operational Utilization 73.72 % 73.57 % 73.53 % 74.50 % 73.59 % 73.57 % 73.64 %
Ownership 15 16 17 18 19 20 Total
Engine Price $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $625,000.00
Additional Purchase Item $0.00 $0.00 $0.00 $0.00 $0.00 $0.00 $18,750.00
Maintenance 15 16 17 18 19 20 Total
Overhauls $43,358.95 $106,219.99 $43,358.95 $106,219.99 $43,358.95 $106,219.99 $1,346,210.49
PM $40,320.09 $40,756.87 $38,084.08 $39,049.08 $38,652.09 $40,766.87 $789,194.17
Major Components $48,714.72 $4,308.70 $48,684.72 $48,654.72 $48,834.72 $4,308.70 $707,858.32
Fluids $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $6,656.59 $133,131.77
Fuel $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $1,070,514.01 $21,410,280.21
Ancillary Cost $650.00 $1,300.00 $650.00 $1,300.00 $650.00 $1,300.00 $44,500.00
Total $3,620,144.75
Product Utilization
Availability Summary
Calendar Hours in Interval 175,200.00
Maintenance Hours 12,231.00
Available Time Based On Calendar Hours 162,969.00
Requested Operating Hours 120,000.00
Actual Operating Hours 120,000.00
Un-Utilized Time 42,969.00
Calendar Availability / Utilization 93.02 %
Operational Availability 100.00 %
Operational Utilization 73.64 %