Escolar Documentos
Profissional Documentos
Cultura Documentos
IM-TE91A880-EN6
Date of issue: July 3, 2012
First published: August 2009
Handling of loads
This manual is intended to assist in the handling and operation of the Gunclean Toftejorg i65 D tank cleaning
system and has been prepared as a guide for the persons who will be operating and maintaining your tank
cleaning machine. The key to long life for your tank cleaning machine will always be a system of carefully planned
maintenance; you will appreciate that a tank cleaning machine which has a rough and dirty job to do will need
more frequent attention than one working in ideal conditions.
Note: Get the best and most economical performance from your tank cleaning machine. Insufficient preventive
maintenance means poor performance, unscheduled stops, shorter lifetime and extra costs. Good preventive
maintenance on the contrary means good performance, no unscheduled stops and superior total economy.
You will find the information contained in this manual simple to follow, but should you require further assistance,
our Customer Service Department and world-wide net of Distributors will be pleased to help you. Please quote the
type and serial number with all your enquiries; this will help us to help you. The type and serial number are placed
on the gear house of the tank cleaning machine.
Note: The illustrations and specifications contained in this manual were effective at the date of printing.
However, as continuous improvements are our policy, we reserve the right to alter or modify any unit
specification on any product without prior notice or any obligation.
Danger: Tank cleaning must be made according to IMO and/or owners instructions.
- that the tank cleaning machine is in conformity with respect to tank, vessel or container size in which it will be
used.
- that the construction materials (both metallic and non-metallic) are compatibility with product, flushing media,
cleaning media, temperatures and pressure under the intended use.
Rating plate
The Rating plate contains all identifications for the machine. The information is very useful, e.g. when ordering
service or spare parts.
Alfa Laval
Tank Equipment
65D700
This Instruction Manual is published by Alfa Laval Tank Equipment A/S without any warranty. Improvements and
changes to this Instruction Manual may at any time be made by Alfa Laval Tank Equipment A/S without prior
notice. Such changes will, however, be incorporated in new editions of this Instruction Manual.
The Alfa Laval logotype is a trademark or a registered trademark of Alfa Laval Corporate AB. Gunclean Toftejorg
is a trademark or registered trademark of Alfa Laval Tank Equipment A/S. The Gunclean Toftejorg i65D product
has new patent pending. Other products or company names mentioned herein may be the trademarks of their
respective owners. Any rights not expressly granted herein are reserved.
1. Gear unit
2. Inlet housing
3. Down pipe
4. Cleaner head
i65 D - Main parts
Gear unit
Inlet valve
Inlet housing
Down pipe
The fluid comes from the tank cleaning supply line, passes through the inlet shut-off valve, proceeds into the inlet
housing, passes through the turbine, turns downwards through the deck into the main pipe and finally exits through
the nozzle.
The Gunclean Toftejorg i65 D tank cleaning machine consists of two main parts, a Cleaner head and a Gear Unit.
Gear Unit
The Gear Unit is the drive and operation unit and is mounted on the inlet housing.
Inlet Housing
Above deck the inlet housing with the turbine is fitted to the deck flange. The down pipe is fitted to the deck flange. The
down pipe protrudes into the tank and thereby it allows the cleaner head with the nozzle to spray cleaning fluid on all the
inner surfaces of the tank. The rotation speed normally varies between 1-2 rpm, depending on the nozzle diameter and
the line pressure at the inlet. The nozzle unit consists of a housing and two nozzles with flow guides.
Speed Adjustment
( with HEX wrench)
General Data
Servicing space : Minimum radius from centre of deck flange : R = 250 mm valve not
incl.
Sealings
Supply Data
3
Gunclean Toftejorg i65 D is operated with a supply of cleaning fluid at a flow of approximately 8-65 m /hour and at an
inlet pressure of 0.6-1.2 Mpa.
Rotating Speed
390
245
2" Valve w.
Inlet Flange Camlock as shown
Shown without valve or w. thread
580
11x4
102
185
60
18
185
18
Yard Supply:
Stud, Washer, Nut
Gasket
D D Welding ring
18
L = (Lenght of gun)
deck opening
min. 185
acc. to:
ISO 7005-1
22x8 DN150 PN16
Type 01A
135
Option: JIS
180
240
285
A-A
65D000
390
245
2" Valve w.
Inlet Flange Camlock as shown
Shown without valve or w. thread
580
11x4
102
185
60
18
185
18
Yard Supply:
Stud, Washer, Nut
Gasket
D D Welding ring
18
L = (Lenght of gun)
deck opening
min. 185
acc. to:
ISO 7005-1
22x8 DN150 PN16
Type 01A
135
Option: JIS
180
240
285
A-A
65D100
Leakage
A small leakage will appear at the places shown below in order to provide the bearing with water for lubrication and
cleaning.
This is normal and can amount to about 0.5% of the total flow of the maximum design capacity.
Consequently, the percent leakage will increase with decreased nozzle flow rate. The leakage will also alter with
pressure, flow rate as well as temperature of the cleaning media.
Before Installation
Make sure that the pipes have been properly flushed before installation. We know from experience that welding rods,
plastic bags, rags and other debris will block the turbine. This may result in damage and poor performance.
Start up
To prevent over-speeding, adjust the speed with the speed adjuster (see page 18) to about 1.5 rpm.
Starting procedure
Pressurize the supply line up to the inlet valve closest to the machine. Then slowly open the valve.
Cleaning time
The rotating Turbine shaft is via the gear connected to the Drive shaft which rotates the Cleaner head. The
horizontal rotation of the Cleaner head is through a Bevel gear coupled to a simultaneously vertical rotation of the
Nozzle head.
The combined motion of the cleaner unit body and the Nozzles ensures a fully indexed tank cleaning coverage.
After 11 1/4 revolutions of the Hub with Nozzles (10 3/4 revolutions of the machine body), one coarse cleaning
pattern is laid out on the tank surface and the first cycle has been made. During the following rotations, this pattern
is repeated 3 times, each of which is displaced and the pattern gradually becomes more dense. Finally, after 4
cycles - a total of 45 revolutions of the Hub with Nozzles (43 revolutions of the machine body), a complete cleaning
pattern has been laid out, and the first pattern is then repeated.
The number of cycles needed to perform an effective cleaning depends on type of soilage, distance, cleaning
procedure, cleaning agent and the peripheral speed of the jet over the surface. For substances that are easily
mobilised, i.e. are easy to remove, one cycle with relatively high rotation speed could be sufficient while in cases of
more heavy soilage (high viscous, sticky substances, etc.) a more dense pattern/more cycles and slower rotation
speed will be needed.
Apart from the jet flow through the nozzles, fluid is leaking between the Down pipe and Cleaner head, at the hub
and through the bottom.
Operation
Valve
Open/Close
Supply line
1. Pressurize the supply line up to the inlet valve closest to the machine.
1. Close valve.
Speed Adjustment
The rotation speed of the cleaner can be regulated by turning the adjusting screw. To do so, slack off the
lock nut and turn the screw clockwise in order to increase the speed, or counter clockwise to decrease it.
Recommended speed:
1 2 rpm
Lock nut
By using Alfa Laval Tank Equipment Preventive Maintenance Guidelines and Service Kits you are
enabled to ensure the availability of your equipment at all times. You are able to plan your operating
budget and your downtime. The risk of breakdowns due to component failure is virtually eliminated and
in the long term your operating costs are reduced.
Alfa Laval Tank Cleaning Equipment Service Kits contain All you need. They comprise genuine Alfa
Laval spare parts, manufactured to the original specifications.
Alfa Laval Service Kits for Tank Cleaning Machine type, i65 D are available in two levels for the Drive-
and Turbine Unit: Minor Service and Major Service and in one level for the Cleaner Unit. Minor Service
kit for Drive unit (above deck) is recommended to be replaced every 250 working hours or 3 years,
whichever comes first. Major Service kit for Drive unit (above deck) is recommended to be replaced
every 500 working hours or 6 years, whichever comes first.
Gunclean Toftejorg i65 all versions. Minor Service Kit for Drive Unit, ref. TE55T600 contains
Only for i65S, not required for i65D.
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
All Major Service kits includes the corresponding Minor Service Kits parts. Each kit contains a
maintenance guide.
Service kit for i65D Cleaner head (below deck) is recommended to be replaced every 1200 working
hours or 12 years, whichever comes first.
General recommendations
Always read the instruction and maintenance manuals before undertaking the service.
Some kit contains a small quantity of parts not need for each tank cleaning machine model.
These are not included in the price and may be disregarded.
Always use only proper tools. Use the Alfa Laval Tank Equipment standard tool kit. Never force,
hammer or pry components together or apart. Always perform all assembly/disassembly steps in the
order described in this manual. Never assemble components without previous cleaning. This is
especially important at all mating surfaces. Work in a clear, well-lighted work area.
Inlet Housing
Check Plates TE65S583 and Balls TE51F017 for wear regularly, see placement TE65S310 Inlet
Housing. Replace if wear is visible, see wear kits available on page 45.
Gear Unit
Rust protected and greased for six months after delivery from our factory (see next page).
Check the function of the positions Magnet unit assy TE65S325, see placement TE65S311. Replace if
required, see wear kits available on page 45. Rust protected and greased for six months after delivery
from our factory (see recommended grease page 22).
Every month
Loosen drain plug and check for the presence of water. Drain if necessary.
Check that all the moving parts are well-greased. If not, all parts must be greased (see
recommended grease below).
Check rust protection. All parts inside the Gear Unit must be greased.
Check for leakage during operation.
Drain plug
Check valve
Recommended grease
Make Grease
Mobil Mobilith SHC 460
Texaco Hitex 1P2
Shell SRS 4000
BP Super Grease
Statoil Grease way CaH92
To Remove Cover
1. Unscrew the hand crank screw and the screw for cover and remove the upper cover.
D102557
Torque for screws (turbine cover) must be 25 Nm in order to secure optimal tightness.
All screws must be tightened crosswise.
The gasket is made of PTFE and after short while the gasket will float and the torque will be reduced.
However, the torque is still high enough to secure tightness.
XX = nozzle size
Assembly drawing
Assembly drawing
65D311
4
6
5
10
4
5
4
4
5
6
4
4 11
2
2
4 5
4
5
4
5 6
1
7
M65S325-iso
M65S342-iso
XX = nozzle size
Assembly drawing
XX = nozzle size
19
2
17
16
11 18
13 20
23 23
10
5
21
17
Red 12 16
6
4
22
27
8
1 27
Black 14
24
15 25
26
Part Lists
Warning: When carrying out assembly or repair please note that the valve must be closed. Otherwise,
the polymer-sealing can be damaged.
Assembly Drawings
Article nos. TE52F067 and TE52F077: Valve 2 with 1 or 2 Camlock with Strainer
Thread to be
sealed with: 12
6 7
9 10 1 2 8 3 4 11 5
Thread to be
sealed with: 9
4 5
14
7 8 1 2 6 3 10 13 12 11
Assembly drawing
D102561 v. 2
Assembly drawing
8
11 13 9
12 4 10
i65 all versions. Minor Service Kit for Drive Unit, ref. TE55T600 contains
Gunclean Toftejorg i65 all versions. Major Service Kit for Drive Unit, ref. TE55T610 contains
I65 all versions. For Inlet Housing, Article no. TE55T810 contains
4
5 5
6
7
8
10
11
12
On the Cross Sectional Drawing as well as on all instruction drawings, the individual parts have a pos.
No., which is the same on all drawings. From the pos. No. the part is easily identified in the Reference
Lists of Parts, page 28 - 46.
Individual parts should always be ordered from the Reference Lists of Parts, page 28 - 46. Ref. No. and
Description should be clearly stated.
Please also quote the type of machine and serial No. This will help us to help you. The type and serial
Nos. are stamped on the Gear house of the tank cleaning machine.
Claim Procedure
In case of failure that needs assistance from Alfa Laval Tank Equipment A/S, it is essential for our
evaluation that the problem as well as the working conditions of the machine is described as detailed
as possible.
For description of the working conditions, fill in copy of Claim Report - Working Conditions, which you
will find at the back of this manual.
Contact details for all countries are continually updated on our websites.
Type of Machine :
Serial No. :
Impeller : %
Guide : %
V. 94.2
Page 1/2
Configuration
- Nozzles : x mm
- Turbine/Inlet Guide : %
Working Conditions
Cleaning Programme
Temperature: __________
Page 2/2
Clean
Soluble Sticky/tenacious
Mesh size: mm
No
Is tank cleaner flushed with clean water after tank cleaning? Yes No
Nature of material:
Volatile/explosive Sticky/tenacious Contains soft particles
Other information/Remarks
Date: Sign.:
V. 98.1