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Screwed Fittings
Full Coupling : It is also termed as coupling and it joins pipe or items to with
threaded ends.
Half Coupling : It is used to make 90 deg screwed connections for pipes to
instruments, or for vessel nozzles. Welding heat may cause embrittlement of
the threads of this short fitting.
Reducer or reducing coupling : It joins threaded pipes with different
diameters. Can be made in any reduction by boring and tapping standard
forged blanks.
Cross : These are used in exceptional cases where two tees cannot be fitted.
Mostly used in marine piping or during modifications.
Threadolet : It makes a 90 deg branch, full size or reducing on a straight
pipe.
Elbolet : It makes a reducing tangent branch on elbows.
Nipples : These join unions, valves, strainers, fittings etc., Basically a short
length pipe with that have screwed ends.
Swaged Nipple : It is similar to swage. These can allow two types of joining.
Screwed items of different sizes which has screwed ends on either sides. A
screwed item to a larger butt welding pipe or fitting or vice versa.
Elbows : These change pipe direction in 90 deg and 45 deg from the run of
the pipe. The ends are threaded internally.
Flange : This is similar to slip on flange, but has internal threads.
Latrolet : It makes a 45 deg reducing branch on straight pipe. It is welded on
pipe.
Nipolet : A variant of threadolet, having integral plain nipples. Primarily
developed for small valved connections.
Stub In : Not recommended for pipes with diameter less than 50 mm, due to
risk of weld material entering line and restricting flow.
Bar Stock Plug : It seals the screwed end of a fitting. Also termed as round
head plug.
Flanges
These are of following types. Weld Neck, Slip On, Reducing, Lap Joint and
Blind.
Flange Facing : Many facings for flanges are offered by manufacturers,
including various tongue and groove types which must be used in pairs.
However only four types of facing are widely used. The raised face is used for
80% of all flanges. The ring-joint facing, employed with either an oval-
section or octagon section gasket, is used mainly in Petrochemical Industry.
The four types of faces are as follows:
Raised Face : It has a raised face with serration on it to hold the gasket firmly
in position. This is widely used.
Flat Face : Most common uses are for mating with non-steel flanges on
bodies of pumps, valves etc. and for mating with 125# cast-iron valves and
fittings. A full size gasket is used to avoid breaking of the flange while
tightening.
Ring Joint Facing : It is more expensive facing and used in pairs for high
temperature and high pressure service. Both flanges of the pair are alike.
Lap Joint Facing : It has special curvature for accommodating stub end. The
combination of flange and stub-end presents similar geometry to the raised
face flange and can be used where bending stresses will not occur. This is
used for SS pipes, where stub-end is made of SS pipe and flange is made of
Carbon Steel.
Flange faces are usually finished by machining to produce a spiral round-
bottomed groove, or a V shaped spiral or concentric groove, termed as
serrated finish. Smooth finish is generally made to order. Serrated finish is
used with asbestos and other gaskets. The regular smooth finish is used with
gaskets made from harder materials and with spiral wound gaskets.
Flange Finishes : The term finish refers to the type of surface texture
produced by machining the flange face which contracts the gasket. Two
principal finish types are serrated and smooth.
Weld Neck Flange, Regular and Long : Regular welding neck flanges are
used with butt-welding fittings. Long welding neck flanges are primarily used
for vessel and equipment nozzles, rarely for pipe. These are suitable where
extreme temperatures, shear, impact and vibratory stresses apply. Regularity
of bore is maintained in this.
Slip On Flange : It is properly used to flange pipe. Slip-on flanges can be
used with long-tangent elbows, reducers, and swages. The internal weld is
slightly more subject to corrosion than butt-weld. The flange has poor
resistance to shock and vibration. It introduces irregularity in the bore. It is
cheaper to buy than weld neck flange, but costlier to assemble. It is easier to
align than welding neck flange. Calculated strengths under internal pressure
are about one third that of corresponding welding neck flange. Pipe or fitting
is set back from the face of flange a distance equal to wall thickness.
Reducing Flange : It is suitable for changing size, but should not be used if
abrupt transition would create turbulence, as at pump connections. Available
to order in weld neck type and from stock in slip-on types.
Expander Flange : It is similar to weld neck but increases pipe size to first or
second larger size. It is alternative to using reducer and welding neck flange.
Useful for connecting to valves, compressors, and pumps. Pressure ratings
and dimensions are in accord with ANSI B16.5.
Lap Joint Flange : It is economical if costly pipe such as stainless steel is
used, as the flange can be carbon steel and only the lap joint stub end need be
of line material. A stub end must be used in a lap joint, and the cost of two
items must be considered. Useful where alignment of bolt holes is difficult,
such as with spools to be attached to flanged nozzles of vessels.
Blind Flange : It is used to blind off a flange, generally at the end of pipe.
This provides an easy to open end for further running of the pipe.
Bolt Holes in Flanges are equally spaced. Specifying the number of holes,
diameter of bolt circle and hole size sets the bolting configuration. Number of
bolts and size of bolts depends on rating of the flange.
Gaskets : These are used to make a fluid-resistant seal between two surfaces.
The common gasket patterns for pipe flanges are full-face and ring type, for
use with flat-faced and raised face flanges respectively. Widely used materials
for gaskets are compressed asbestos (2 and 5 mm thick) and asbestos filled
metal. The filled metal gasket is especially useful if maintenance requires
repeated uncoupling of flanges, as gasket separates clean and is often reused.
Bolts for flanges : Two types of bolting is available, stud bolt using two nuts
and the machine bolt using one nut. Stud bolts have largely displaced regular
bolts for bolting flanged piping joints, as stud bolt can be removed easily,
confusion with other bolts at site is avoided, the odd sized can be readily
made from round stock.