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Thermopac Green Technology

We design and construct a complete refinery and offer an end to end solution as a Technology
provider as well as EPC contractor.

Thermopac-Wiped-Film-Evaporation (TWFE) is our state-of-the-art, proprietary technology to


produce higher process efficiencies by minimizing bottom components and maximizing reclamation
of the useful ingredients from used lube oil. TWFE technology can extend the yields of saleable
products up to 95% - 97% of the used oil feed. The high yield in the TWFE process is due to
innovative equipment design and design optimizations of the process. TWFE process is acid-free,
solvent-free and sludge-free. The bottom residue generated in the process may be salable as
finished product, such as asphalt/bitumen modifier.

Our modular design not only offers quick and sturdy installation, but it also offers a unique flexibility
to increase the plant capacity in future by the addition of modules without additional infrastructure.
Entire set up & commissioning of the plant takes only 4 to 6 weeks as complete plant is built and
tested for its proper functioning at the factory. This enables a quick start up.

TWFE adapts very well to feedstock variability such as used lube oils containing high amount of
water, low boilers, additives, transformer oils, turbine oils, hydraulic and synthetic oils.

Complete automation, PLC control and SCADA based process enables a safe and smooth plant
operation with minimum manpower, in an environment-friendly manner.

Green Process

Used oil is made up of base oils and various additives that impart the desired quality characteristics
to the finished product. Re-refining used oil is complicated by the fact that the oil is difficult to
characterize. It is very much dependent upon the source of the used oil, the types of used oil, and
how it was collected. The highly variable quality of used oils drives the complexity of the facilities
necessary to treat it for re-use.

With our re-refining experience over a decade and continuous process improvement, we have a
proven and established process, as described below.

Skid mounted package unit = SMPU


Stage 1 : De-Hydration and De-Gas oil (SMPU)
Stage 2-A: TWFE #1 to Process Lube oil grade SN150 (SMPU)
Stage 2-B: TWFE #2 to Process Lube oil grade SN300 (SMPU)
Stage 2-C: TWFE #3 to Process Lube oil grade SN400/500 (SMPU)
Stage 3-A: Hydrogenation - (for API Group II end product) (SMPU)
Stage 3-B: Activated Clay Treatment - (for API Group I end product)
Stage 4: Pollution Control to treat gaseous emissions (SMPU)
Stage 5: Effluent Water Treatment to treat the water from de-hydration
Stage 6: Packaging or Bulk dispatch

As a technology provider and erection-procurement-construction (EPC) contractor, we undertake the


complete responsibility to supply all equipment and their proper functioning as a pre-packaged Used
Oil Re-refinery.
Product Specification
Test Method Light Base Medium Base Heavy Base
Oil Oil Oil
Density ASTM D 4052/96 ~ 0.80 ~ 0.80 ~ 0.85
@ 15 deg C
Flash Point ASTM D 93 >160 deg C >180 deg C >230 deg C
closed cup
Color (API Group I)
by Activated Clay ASTM 1600 2 - 2.5 2.5 - 3 2.5 - 3
Finishing
Color (API Group
II) by ASTM 1600 ~1 ~1 ~1
Hydrotreating
Viscosity ASTM D 445 ~28.0 ~34.0 ~44.0
@ 40C cSt
Viscosity Index ASTM D 445 >95 >98 >100
Pour Point ASTM D 97/96a - 38 deg C - 38 deg C - 30 deg C

** The product characteristics will completely depend on the feed properties and if the feed contents long-chain
hydrocarbons or heavy grade lube oil then the out put product will have higher viscosity.
Our system can be adjusted to produce products having a wide range of viscosity, and flash-points .
Standard plant capacitys
Model LPH MTA GPH Million Gallon
Annum
UOR-750 750 5,000 200 1.5
UOR-1000 1000 6,500 250 1.9
UOR-1500 1500 10,000 400 3.0
UOR-2000 2000 13,000 500 3.7
UOR-3000 3000 20,000 800 6.0
UOR-4500 4500 30,000 1,200 8.9
UOR-7500 7500 50,000 2,000 14.9
UOR-10000 10000 65,000 2,500 18.6
* Based on continuous operations 310 days/year.
Automation:
The Re-refining plant is fully computer controlled with display capability for real-time visualization of
the process parameters. Plant is equipped with computer interfaced Programmable Logic
Controller (PLC) and Supervisory Control And Data Acquisition (SCADA) system which enables
online visual data analysis and control of various critical process parameters. This helps in
continuous monitoring of the entire plant process from a single point.

All skids are pre-wired with necessary flame-proof instruments and controllers such as temperature,
pressure, flow, level and local junction boxes. All hot surfaces are insulated and cladded wherever
required. Input and output piping along with control and one isolation valve, wherever required, is
part of our standard supply. PLC-controlled dust-proof control panel is supplied for controlling all
refinery skids. SCADA system along with pre-programmed desktop computer is a standard supply.

Infrastructure
Standard plant capacitys
Model LPH MTA GPH Million
Gallon Annum

UOR-750 750 5,000 200 1.5


UOR-1000 1000 6,500 250 1.9
UOR-1500 1500 10,000 400 3.0
UOR-2000 2000 13,000 500 3.7
UOR-3000 3000 20,000 800 6.0
UOR-4500 4500 30,000 1,200 8.9
UOR-7500 7500 50,000 2,000 14.9
UOR-10000 10000 65,000 2,500 18.6

Tel : +91 (22) 2617 8080 to 84


Fax: +91 (22) 2617 8086
Email: adm@thermopac.in
Web: www.thermopac.in

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