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Page 1 of 29 Status
Doc. No.
Date 30.11.08
Name Brodtbeck
Management Plan
Initials MBR
TABLE OF CONTENTS:
1 INTRODUCTION.......................................................................................................4
2 PURPOSE ................................................................................................................4
3 HEALTH, SAFETY & ENVIRONMENT......................................................................4
4 DEFINITIONS ...........................................................................................................5
4.1 Building-sections (BS) ..............................................................................................5
4.2 Building Section 1: Turbine Hall / Water Plant (BS 1)..............................................6
4.3 Building Section 2: Tipping Hall incl. technical rooms (BS 2).................................6
4.4 Building Section 3: Bunker (BS 3) ............................................................................7
4.5 Building Section 4: Boiler House (BS 4)...................................................................7
4.6 Building Section 5: Flue Gas Treatment incl. Silos (BS 5) .....................................8
4.7 Building Section 6: Stack (BS 6)...............................................................................8
4.8 Building Section 7: Bottom-Ash Storage (BS 7) ......................................................9
4.9 Building Section 8: Air Cooled Condenser (BS 8) ...................................................9
4.10 Building Section 9: Pipe Bridge (BS 9).....................................................................9
4.11 Building Section 10: Utility Rooms & Offices (BS 10)............................................10
4.12 Building Section 11: Miscellaneous (BS 11) ..........................................................10
4.12.1 HV Transformer Compound (Client).......................................................................10
4.12.2 Weigh Bridges .........................................................................................................10
4.12.3 Silos ........................................................................................................................11
4.12.4 Ammoniac Storage..................................................................................................11
4.13 General ....................................................................................................................12
4.13.1 Electrical Rooms .....................................................................................................12
4.13.2 Control Room ..........................................................................................................12
5 ORGANISATION ....................................................................................................13
5.1 Consortium..............................................................................................................13
5.2 Organisation on Site ...............................................................................................14
5.3 Roles & Responsibilities.........................................................................................15
5.3.1 Authorisation...........................................................................................................15
5.3.2 Site Managers..........................................................................................................15
5.3.3 Construction Staff ...................................................................................................15
5.3.4 Sub Contractors ......................................................................................................15
5.4 Client........................................................................................................................16
5.5 Third Parties ............................................................................................................16
5.6 Meeting Schedule....................................................................................................16
5.6.1 IPLN-Meeting; Coordination and progress BVR (monthly) ...................................16
5.6.2 6WLA; 6 Weeks Look-Ahead (weekly)....................................................................16
5.6.3 Daily Meeting; day-to-day coordination .................................................................16
6 CONSTRUCTION AND ERECTION SEQUENCE / METHOD STATEMENTS .........17
6.1 General ....................................................................................................................17
6.1.1 Overview of Major Scope Splits..............................................................................17
6.2 Civil Completion ......................................................................................................18
6.2.1 Construction Site ....................................................................................................18
6.2.2 Demolition works ....................................................................................................18
6.2.3 Building Section 1: Turbine Building (BS01) .........................................................18
6.2.4 Building Section 2: Tipping Hall (BS02) .................................................................18
6.2.5 Building Section 3 / 4: Bunker / Boiler House up to ground level (BS03/04) ........18
6.2.6 Building Section 3 / 4: Bunker / Boiler House above ground level (BS03/04) ......19
P_10AAA1_Construction-Erection Management Plan_01_RFD_BVR.doc 2/29
BAVIRO
1 INTRODUCTION
This Construction-Erection Management Plan (CEMP) is part of the project management structure. The
CEMP details the approach and procedures for construction and erection management within the BAVIRO
Project. (Parts of this document have to be read in conjunction with BAVIRO Overall Project Schedule (OPS)).
The place of this document is indicated in the chart below.
OVERALL REQUIREMENTS
Document
management Project Execution Plan Hand over Plan
Plan
SCHEDULES
PROCEDURES
QUALITY
METHOD STATEMENTS
CONTROL PLAN
CHECKLISTS
RECORDS
2 PURPOSE
The main purpose of this plan is the definition of interfaces between different parties including client for
construction and erection.
The overall project schedule and the scenario-book are very important documents for the coordination of the
BAVIRO-project.
For health, safety & environment please see detailed information in following documents:
- HSE Management Plan
- Site Access Regulations
- Sanctions Policy
- Alcohol Policy
4 DEFINITIONS
In order to have an overview the complete building is divided into building sections (Drawing: Building
Sections BAVIRO) as follows:
Criterias to start the mechanical erection of water- steam-piping systems and turbine components (see OPS):
Turbine Building completed (opening in roof for erection of Turbine and Generator by crane). The roof can
be closed after this erection.
Foundation for the turbine concrete works completed
Doors and windows installed
All scaffolding removed
Walls and slabs cleaned from debris
Specified foundation in this area ready to carry load
Eventual coating of specified foundation in this area completed
Specified base plates and steel inlays installed and cleaned
All floor penetrations shall be protected according to the local safety regulation.
The access roads shall backfilled and compacted with gravel to carry heavy loads from trucks and cranes.
The completed area as indicated in the construction site layout shall be at Fabricom GTI disposal in
accordance with the crane schedule. Unloading of trucks shall be possible during the entire erection
period.
The civil contractor will hand over completed areas as defined above.
Attention:
- The turbine hall overhead crane shall be lifted in before the slab elevation is constructed. The crane and
the rails shall be lifted in through the roof
The civil contractor will hand over completed areas as defined above.
Criterias to start the erection of firing and waste crane components (see OPS):
Bunker completed
Bunker wall axis up to waste top elevation completed (+30.00)
All slabs completed
Feed hopper slab completed (+18.86)
All concrete works inside of the bunker completed
All scaffolding removed
Walls and slabs cleaned from debris
Specified foundation in this area ready to carry load (waste hopper level and waste crane beams)
Eventual coating of specified foundation in this area completed
Specified base plates and steel inlays installed and cleaned
All floor penetrations shall be protected according to the local safety regulation.
The access roads shall backfilled and compacted with gravel to carry heavy loads from trucks and cranes.
The completed area as indicated in the construction site layout shall be at Von Roll disposal in
accordance with the crane schedule. Unloading of trucks shall be possible during the entire erection
period.
Note Bunker: Waste bunker roof: The closing of the bunker roof can only be started after feed hoppers and
waste cranes have been lifted in to place.
The civil contractor will hand over completed areas as defined above.
Criterias to start the erection of firing and boiler components on (see OPS):
Note Boiler house roof: The installation of the building steel structure and closing of the building roof can only
be started after End erection of heavy parts of boiler
The civil contractor will hand over completed areas as defined above.
Note Flue gas treatment roof: The installation of the building steel structure and closing of the building roof
can only be started after End erection of heavy parts of flue gas treatment components
The civil contractor will hand over completed areas as defined above.
The civil contractor will hand over completed areas as defined above.
Note steel structure: The installation of the building steel structure and closing of the building roof can only
be started after the bottom ash parts lifted in place.
The civil contractor will hand over completed areas as defined above.
Criterias to start the mechanical erection of air cooled condenser components (OPS):
The civil contractor will hand over completed areas as defined above.
Criterias to start the mechanical erection of pipe bride components (see OPS):
4.11 Building Section 10: Utility Rooms & Offices (BS 10)
Criterias to start the mechanical erection in the utility rooms & offices components (see OPS):
The civil contractor will hand over completed areas as defined above.
Criterias to start the mechanical erection of the HV transformer components (see OPS):
The HV Transformer Compound (Foundation) shall be completed before starting with the lifting in of the
transformer (see OPS).
All concrete works and foundations completed
All scaffolding removed
Walls and slabs cleaned from debris
Specified foundation in this area ready to carry load
Specified base plates and steel inlays installed and cleaned
Eventual coating of specified foundation in this area completed
The complete area shall be backfilled
The civil contractor will hand over completed areas as defined above.
Criterias to start the mechanical erection of weigh bridge components (see OPS):
4.12.3 Silos
Criterias to start the mechanical erection of ammoniac storage components (see OPS):
4.13 General
4.13.1 Electrical Rooms
Criterias to start the mechanical erection at the electrical building components (see OPS):
Criterias to start the mechanical erection at the electrical building components (see Project Execution
Schedule):
5 ORGANISATION
5.1 Consortium
The project will be executed by the Consortium of Von Roll Inova from Switzerland and Royal BAM Group
from the Netherlands.
5.4 Client
Steering Committee
H. Branders J. Staus M. Berthoud (*) M. Zwaaneveld A. Booy
Project Director
J. Vandermeer
Permitting
J. Vandermeer
Site Manager Technical
F. De Schutter supervision (**) Legal
J. Verachtert (ass.) T. Legrand M. Toepoel
Insurance
EPC contract R. Anciaux
6.1 General
6.1.1 Overview of Major Scope Splits
The Construction Site will be totally separated from the existing plant which remains in full operation, including
necessary transport routes.
The Cosun terrains, south of the Potendreef, will be used for parking area and storage / assembling site. The
access road on the south side is needed for building transports and connection with the assembling site on
the Cosun sites.
Before construction starts the existing Sorting Hall with its concrete platform will be demolished. Base for
BVR is a construction site, free of electrical cables and piping.
Parallel with the activities of the Tipping Hall (west side) this building will be erected. First of all the cellar and
the turbine foundation will be made, after that concrete structure and steel structure of Water post-, Turbine-
and Electrical Building with Air coolers (BS08) can be built. Roof and faade will be installed in the train of
Bunker / Boiler House / Flue Gas Treatment Building.
Because of the need of a second (mobile) crane during the sliding formworks of the Bunker, the concrete
works of the Tipping Hall is divided in two phases. The west part starts the same time as the Turbine Building,
while the east side can start after dismantling the equipment of the sliding formwork.
The Bunker floor and the cellar floor of the Boiler House are situated in a construction pit. The sheet piling of
this pit starts shortly after demolition works. After that the Vibro piles will be installed and the excavating will
be executed. Before excavation a framework will be installed to stud the sheetpile walls. Furthermore a
drainage system will be installed inside the construction pit. After excavating the cellar floor (- 5.000) will be
realised, including the elevator pit. As soon as the floor is concreted the Potain tower crane will be erected on
the bunkerfloor.
6.2.6 Building Section 3 / 4: Bunker / Boiler House above ground level (BS03/04)
The concrete Bunker walls will be made with sliding formworks in three phases for increased building speed.
The wall between Bunker and Boiler House will be done first, including the shaft for elevator / stairwell. The
goal of this is to get the Boiler House ready as soon as possible for placing the process installation by VRI in a
proper and safely manner. The second phase consists of the three other walls of the bunker, including the
partition walls of the tipping openings and water cellars.
After sliding phase two the +17.600 floor will be completed above the Boiler cellar. After that the concrete wall
on that floor up to + 30.000 will be made with sliding formworks, phase three. Then the roof and facades of the
Bunker will be realised after placing the two waste cranes.
At the same time as the second phase of sliding, the cellar walls of the Boiler House can be completed and
the floors in the Boiler House (+ 6.000 / + 9.000) shall be constructed.
After dismantling the sliding formworks the Potain tower crane will be dismounted in the Bunker and VRI starts
with erecting the Wolff tower crane in the cellar of the Boiler House.
When VRI has progressed sufficiently, the steel structure, roof and facades of the Boiler House will be
realised. Steel structure will be as much as possible erected in pre-assembled and self supporting parts.
Faade mounting shall mostly be done with mast climbing platforms, where not possible the works shall be
done hanging from the roof.
Parallel with the realization of the Bunker and the Boiler pit the foundations can be constructed in such a way
that these foundations meet the cellar walls of the Boiler House shortly after realization. These concrete works
will be served by mobile cranes. At the same time the Stack foundation (BS06) will be constructed.
Because of logistic reasons the floor and wall next to the Flue Gas Treatment will be realised in the first
phase, while the end walls and completion can be done after installing the equipment of the FGT.
When the cellar walls of the Boiler cellar are concreted the foundation of the Utility rooms can be realised.
After that the prefab erection starts of this building, the completion of this building is the starting point of the
process installation.
Flyover, Oil- and Amoniac Storage, Switch Yard and Truck Yard will be realized during the main process,
these items are not critical in time but critical in logistic reasons and will be scheduled in connection with the
Final Site layout.
For the heavy erection period one tower crane shall be placed as indicated in the construction layout. This
tower crane shall serve the erection works for the boiler building.
6.3.2 Building Section 1: Turbine Hall / Water Plant Fabricom GTI (BS01)
Attention:
Prior constructing the slabs the turbine hall overhead crane, the rails, turbine and generator, the heat
exchangers, the feed water tank, the demin storage tanks, shall be lifted in through the open roof by mobile
cranes.
After the components are in position the concrete slabs shall be closed immediately.
As soon the turbine building is closed entirely, the piping installation works shall start.
In front of the erection opening scaffolding shall be placed. The ground outside the turbine hall shall be
compacted to carry the load of the turbine and generator.
Unloading area:
The completed area as indicated in the construction site layout shall be at Fabricom GTI disposal in
accordance with the crane schedule. Unloading of trucks shall be possible during the entire erection period.
The civil contractor will hand over completed areas as defined above.
Afterwards the completion work shall start such as piping work, instrumentation and control installation etc.
The insulation work shall begin after the heavy erection work is completed.
The HVAC installation shall only begin after main piping work is installed. At the turbine area the works can
only start after the turbine and the generator is placed.
Technical rooms:
The installation in the technical rooms can start after the concrete work is completed. Also all the electrical
and control rooms shall be completed as mentioned under 4.13.
Unloading area:
The completed area as indicated in the construction site layout shall be at Fabricom GTI / Von Roll disposal in
accordance with the crane schedule. Unloading of trucks shall be possible during the entire erection period.
The civil contractor will hand over completed areas as defined above.
The mechanical erection at the bunker section can start after the concrete work is completed. All the
foundation of the feed hoppers and the waste cranes shall be ready to carry load. The roof steel structure
shall not be installed until those items are lifted in place. The feed hoppers and the waste cranes shall be lifted
in through the roof into place by using mobile cranes.
The boiler erection work can start at the boiler house after the concrete work is completed. Foundations for
the grate equipment and the boiler steel structure shall be ready to carry load. The mechanical erection shall
start with lifting in major components of the firing system such as the conveyor etc. by using the tower crane.
Then the boiler steel structure with the necessary stairs and platforms shall be build up to the grate elevation.
Afterwards all the grate parts shall be lifted into place. The feed hoppers shall be lifted in as described in
section 1.4
After all grate components are lifted in and positioned the erection of the boiler steel structure shall continue.
The erection of the heavy parts of the boiler shall start as soon as the boiler steel structure with all the
necessary platforms and handrails are completed. Than the entire heavy boiler parts shall be lifted through
the roof opening into place by using the crawler crane.
Unloading area:
The completed area as indicated in the construction site layout shall be at Von Roll disposal in accordance
with the crane schedule. Unloading of trucks shall be possible during the entire erection period. The civil
contractor will hand over completed areas as defined above.
Completion work:
After the heavy mechanical erection at the boiler house, the building structure steel, facade and roofing shall
take place.
Afterwards the completion work shall start such as piping work, instrumentation and control installation etc.
The boiler insulation, lining and refractory work shall begin after the hydraulic static pressure test is carried
out.
The HVAC installation in this area shall only begin after the heavy erection work is completed.
6.3.6 Building Section 5: Flue Gas Treatment Building incl. Silos (BS05)
The erection work can start at the flue gas treatment hall after the concrete work is completed. All necessary
foundations for the flue gas treatment equipment and steel structure shall be ready to carry load. All the
specified foundations shall be coated before erection starts. The mechanical erection shall start with lifting in
major components by using mobile cranes. The flue gas treatment steel structure with the necessary stairs
and platforms shall be installed simultaneous steel structure during the heavy erection as well as the gas
ducts. After all the heavy equipment is installed, the roof over the flue gas treatment hall can be closed.
Unloading area:
The completed area as indicated in the construction site layout at Von Roll disposal in accordance with the
crane schedule. Unloading of trucks shall be possible during the entire erection period. The civil contractor will
hand over completed areas as defined above.
Completion work:
After the heavy mechanical erection at the flue gas treatment hall, the building structure steel, facade and
roofing shall take place.
Afterwards the completion work shall start such as piping work, instrumentation and control installation etc.
The insulation work shall begin after the heavy erection work is completed.
The HVAC installation in this area shall only begin after the heavy erection work is completed.
The erection work at the stack area shall start after the concrete work is completed. The necessary foundation
for the stack shall be ready to carry load. If the stack is made out of steel, the stack shall be preassembled on
ground and lifted in to place by using two mobile cranes.
The erection work can start at the bottom ash storage after the concrete work is completed. All necessary
foundations for the bottom ash equipment and steel structure shall be ready to carry load. All the specified
foundations shall be coated before erection starts. The mechanical erection shall start with lifting in major
components by using mobile cranes. The bottom ash steel structure with the necessary stairs and platforms
shall be installed. Than the conveyors shall be lifted in place. After all the heavy equipment is installed, the
building steel structure of the bottom ash hall can commence.
Unloading area:
The completed area as indicated in the construction site layout at Von Roll disposal in accordance with the
crane schedule. Unloading of trucks shall be possible during the entire erection period. The civil contractor will
hand over completed areas as defined above.
Completion work:
After the installation of the bottom ash equipment, the building structure steel, facade and roofing shall take
place.
Afterwards the completion work shall start such as piping work, instrumentation and control installation etc.
The insulation work shall begin after the heavy erection work is completed.
The HVAC installation in this area shall only begin after the heavy erection work is completed.
The mechanical erection at the air cooled condenser area can start after the concrete work and the supporting
structure are completed. Foundations for the ACC area shall be ready to carry load. The ACC work shall be
started with the lifting in of the steel structure followed by the heavy components.
Unloading area:
The completed area as indicated in the construction site layout shall be at Fabricom GTI disposal in
accordance with the crane schedule (see 3.2) Unloading of trucks shall be possible during the entire erection
period.
Afterwards the completion work shall start such as piping work, electrical installation, insulation work etc.
The mechanical erection at the pipe bride area can start after the concrete work is completed. Foundations for
the area shall be ready to carry load. The pipe bride work shall be started with building up the steel structure
(By BAM) followed by the lifting in of piping works (by FAB) from turbine to boiler building.
Unloading area:
The completed area as indicated in the construction site layout shall be at Fabricom GTI / Von Roll disposal in
accordance with the crane schedule. Unloading of trucks shall be possible during the entire erection period.
Afterwards the completion work shall start such as piping work, electrical installation, insulation work etc.
The installation in the Utility Building & Offices can start after the concrete work is completed. Also all the
electrical and control rooms shall be completed as mentioned under 4.13.
The mechanical erection at the silo area can start after the concrete work is completed. Foundations for the
silos shall be ready to carry load. The work commence with lifting the steel structure and silos on top of the
foundation.
Unloading area:
The completed area as indicated in the construction site layout shall be at Von Roll disposal in accordance
with the crane schedule. Unloading of trucks shall be possible during the entire erection period.
The mechanical erection at the ammoniac area can start after the concrete work is completed. Foundations
for the ammoniac tank shall be ready to carry load. The work commence with lifting the steel structure and
tank on top of the foundation.
Unloading area:
The completed area as indicated in the construction site layout shall be at Von Roll disposal in accordance
with the crane schedule. Unloading of trucks shall be possible during the entire erection period.
7 MECHANICAL COMPLETION
These instructions describe how and according to what documents to proceed for deliveries and services to
acquire the preacceptance from the customer for the incinerator plant once installation is complete.
These instructions apply for the complete scope of delivery by Von Roll Environmental Technology, hereafter
called the contractor.
The final installation inspection has the purpose of checking together with the customer/owner as well as the
supplier the contractual deliveries and services at the end of installation for completeness, conformity with the
agreement/order, installation quality and usefulness (operability). A passing of risk and the acknowledgement
of contractual performances are not associated with the final installation inspection.
To speed processing and minimise interruptions, the final installation inspection can be carried out not only in
its entirety, but also in stages parallel to the installation sequence.
7.1.5 Planning
The final installation inspection must be prepared by the Technical Project Manager (TPM), who is
responsible for the relevant order. The documents must be handed over to the inspector (who may also be the
TPM himself) and to the construction site. The dates agreed upon with the construction site will be observed
for the pre-tests and the MEK in the MEK planning form.
7.1.6 Preparation
The TPM must prepare the Test report form AA 4 23F 03 with a list of all test points. The participants for the
final installation inspection (e.g. customer/consultant, manufacturer's representative, any EMSR supplier,
construction site manager (CSM), Quality Assurance Engineer (QSE), Quality Assurance construction site,
order processing agent), will be invited in writing by the CSM 14 days in advance. A representative of the
customer must participate so that at the time of the final installation inspection, customer complaints can be
recorded and acknowledged by the supplier for rectification. The Construction Site Manager must first carry
out an inspection with the supplier with support of the TPM and suggest the rectification of major defects.
7.1.7 Execution
The TPM, QA construction site or the person in charge of the final inspection will carry out the inspection with
the help of the prepared list (AA 423 F 03), and the prepared documents according to step 8. During the
inspection, the report is prepared and the component data are checked using the documents.
The detected faults are recorded in the Fault list AA 4 23F 04 and the R+I and lists are corrected. The parties
must jointly divide the faults into two categories and schedule them. These are significant defects that can
prevent start of the cold commissioning and insignificant defects that can be processed later.
As long as remaining tasks are to be executed, the parties will jointly determine if such tasks will hinder the
commissioning. If not, the remaining tasks are jointly determined in a written remaining points list and the
dates for their completion are agreed upon and can hence be completed after the pre-acceptance.
The final installation inspection can be refused if it is ascertained that the installation is not yet complete or
major faults are present.
If the final installation inspection is refused, it can be requested again only after the ascertained faults have
been rectified. If the final installation inspection is refused, the sub-supplier (SS) bears the risk for failing to
comply with the order schedule for its share of the delivery.
All those who participated in the installation will sign the report at the end of the inspection.
The original remains at the construction site so that the processed points can be initialled. A copy goes to the
TPM to Zurich. All reports will be collected in a folder. After a specific time frame, but no later than after PAC,
the file will be sent to Zurich. All open points that have not yet been processed must be included in the
common loop list and must be marked on the report with e.g. "included in loop list".
8 COMMISSIONING
9 SCHEDULING
9.1 Time Schedule
The main purpose of the Overall Project Schedule (OPS) is to set up an overall monthly project status, used
by the Project Management to take appropriate decisions. This schedule covers all project phases by WBS in
each building section and discipline. It identifies the main milestones necessary to reach the contractual
objectives and the main interfaces between the groups of tasks in each discipline.
The OPS which is a synthesis of the Discipline Schedules is intended to provide overall control of the job,
defining interface milestones for design and construction activities and shows the major restraints and
relationships between them. This schedule is a roll-up of the Discipline Schedule. This schedule covers all
phases of the project scope, engineering, procurement, construction, commissioning and start-up by group of
activities and units and identifies:
The interfaces between engineering disciplines.
The interfaces between construction disciplines.
The activities of various subcontractors involved in construction works, taking into account the necessary
interfaces.
The OPS equals for all parties at detailed level 3. The detailed time schedule from VRI (level 4) is also
integrated. In the available views this can be filtered out, so that all parties have a good overview.
The scenario book is a visualisation of the time schedule and the activities on site.
There are three different levels:
Level 1
- See attached file: Time Road Diagram
- Level 1 gives an overview on one page over all mean activities on the site.
Vertical is the time axe, on the horizontal axe you see the different building sections.
Level 2
- See attached file: Scenario Book Level 2
- Level 2 is a visualisation of time schedule per month horizontal projection
(Overview for each month on one page over all mean activities on the site)
Level 3
- See attached file: Scenario Book Level 3
- Level 3 is a visualisation of time schedule per month vertical projection
(Overview for each month on one page over all activities on the site)
(Note M. Brodtbeck: December 2008 only parts of VRI available)
The most important hand-over moments from one discipline to the next are defined in the Overall Project
Schedule (OPS) in the part OVERVIEW / MILESTONES AND INTERFACES BUILDING SECTIONS (BS) 01
11
For detailed informations please see enclosed document: Manpower Loading Diagrams
10 SITE LOGISTICS
In order to have an overview the complete building is divided into building sections (Drawing: Building
Sections BAVIRO) as defined in point 4.1 Building Sections
12 OTHER ISSUES
Condensors Turbine Tippinghall Pipe bridge Bunker Boilerhouse Flat Fluegas Stack Bottom Ash Laydown Areas
BS08 BS01 BS02 BS09 BS03 BS04 BS10 BS05 BS06 BS07 Area I Area II Area III Area IV Area V Area VI
Week
Week
Monday west east west east west north south east west east Line 1 Line 2 west east west east Line 1 Line 2 Monday 2200m2 3700m2 900m2 1400m2 800m2 2100m2
35 25. Aug 08 35 25. Aug 08 SITA SITA SITA SITA SITA SITA
36 1. Sep 08 demolition sorting hall 36 1. Sep 08 BCI temporary BCI BCI BCI BCI
37 8. Sep 08 concrete 37 8. Sep 08 container
38 15. Sep 08 temp. storage 38 15. Sep 08 storage
39 22. Sep 08 39 22. Sep 08
40 29. Sep 08 40 29. Sep 08
41 6. Okt 08 41 6. Okt 08
42 13. Okt 08 sheet piling 42 13. Okt 08
43 20. Okt 08 43 20. Okt 08
44 27. Okt 08 44 27. Okt 08
45 3. Nov 08 sheet piling excavation pit - phase 1 45 3. Nov 08
46 10. Nov 08 framework between sheet piles 46 10. Nov 08
47 17. Nov 08 47 17. Nov 08
48 24. Nov 08 pling pling 48 24. Nov 08
49 1. Dez 08 in construction pit on ground level 49 1. Dez 08
50 8. Dez 08 50 8. Dez 08
51 15. Dez 08 51 15. Dez 08
52 22. Dez 08 52 22. Dez 08
01 29. Dez 08 01 29. Dez 08
02 5. Jan 09 excavation pit - phase 2 02 5. Jan 09 BCI
03 12. Jan 09 03 12. Jan 09
04 19. Jan 09 piling 04 19. Jan 09
05 26. Jan 09 concrete 05 26. Jan 09
06 2. Feb 09 cellar floor 06 2. Feb 09
07 9. Feb 09 07 9. Feb 09
08 16. Feb 09 08 16. Feb 09
09 23. Feb 09 09 23. Feb 09
10 2. Mrz 09 10 2. Mrz 09
11 9. Mrz 09 11 9. Mrz 09
12 16. Mrz 09 piling 12 16. Mrz 09
13 23. Mrz 09 piling concrete concrete 13 23. Mrz 09
14 30. Mrz 09 piling excavation pit install towercrane floor level 0.0 founfations 14 30. Mrz 09
15 6. Apr 09 concrete concrete piling sliding concrete sliding staircase 1 15 6. Apr 09
16 13. Apr 09 concrete basement floor transformer walls 1. cellar piling 16 13. Apr 09
17 20. Apr 09 foundations concrete cellars walls 17 20. Apr 09
18 27. Apr 09 basement walls concrete 18 27. Apr 09
workarea for sliding
MobileCran FAB(BCI ?!
47 16. Nov 09 plinth steelstucture parts 47 16. Nov 09
48 23. Nov 09 cladding roof boiler 48 23. Nov 09
49 30. Nov 09 plinth roofing steelstr. E-Filter 49 30. Nov 09
50 7. Dez 09 Reaktor Steelstr. 50 7. Dez 09
51 14. Dez 09 Catalyst 51 14. Dez 09
52 21. Dez 09 Turbosorp 52 21. Dez 09
01 28. Dez 09 havy 01 28. Dez 09
02 4. Jan 10 Piping parts ducts E-Filter 02 4. Jan 10
03 11. Jan 10 cladding boiler Reaktor 03 11. Jan 10
04 18. Jan 10 havy piping Catalyst 04 18. Jan 10
05 25. Jan 10 parts Turbosorp 05 25. Jan 10
06 1. Feb 10 boiler 06 1. Feb 10
07 8. Feb 10 installation turbine ducts 07 8. Feb 10 1500m2
Silos 200m2
08 15. Feb 10 steelstructure 08 15. Feb 10
09 22. Feb 10 roofclosing turbine piping 09 22. Feb 10
10 1. Mrz 10 Insulation 10 1. Mrz 10 1100 m2 Concrete 1000m2
11 8. Mrz 10 11 8. Mrz 10 Stepuptrafo
12 15. Mrz 10 Electrical Electrical 12 15. Mrz 10
13 22. Mrz 10 final 13 22. Mrz 10 Stack
14 29. Mrz 10 roofing work Insulation Steelstr. 14 29. Mrz 10 800m2
15 5. Apr 10 steelstructure 15 5. Apr 10 HV Switchyard SITA
700m2
17 19. Apr 10 Electrical work work concrete 17 19. Apr 10
18 26. Apr 10 walls 18 26. Apr 10
19 3. Mai 10 remove wolffcrane remaining 19 3. Mai 10
Refractory 200m2
20 10. Mai 10 20 10. Mai 10
21 17. Mai 10 Boiler Test roofing final 21 17. Mai 10
ash handling
22 24. Mai 10 plinth work 22 24. Mai 10
23 31. Mai 10 23 31. Mai 10
300m2
24 7. Jun 10 cladding Boiler Test 24 7. Jun 10
Piping 200m2
25 14. Jun 10 plinth 25 14. Jun 10
26 21. Jun 10 26 21. Jun 10
27 28. Jun 10 plinth 27 28. Jun 10
28 5. Jul 10 28 5. Jul 10
29 12. Jul 10 Steelstr. 29 12. Jul 10
30 19. Jul 10 30 19. Jul 10
31 26. Jul 10 31 26. Jul 10
Week
Monday west east west east west north south east west east Line 1 Line 2 west east west east Line 1 Line 2 Monday 2200m2 3700m2 900m2 1400m2 800m2 2100m2
39 20. Sep 10 39 20. Sep 10 SITA SITA SITA SITA SITA SITA
40 27. Sep 10 40 27. Sep 10
41 4. Okt 10 dakplaten (gasb.) 41 4. Okt 10
42 11. Okt 10 Cold commissioning gevelpan. (gasb.) 42 11. Okt 10
43 18. Okt 10 dakbedekking 43 18. Okt 10
44 25. Okt 10 gevelbeplating 44 25. Okt 10
45 1. Nov 10 45 1. Nov 10
46 8. Nov 10 46 8. Nov 10
100m2
47 15. Nov 10 47 15. Nov 10
48 22. Nov 10 48 22. Nov 10
49 29. Nov 10 49 29. Nov 10
50 6. Dez 10 50 6. Dez 10
51 13. Dez 10 51 13. Dez 10
52 20. Dez 10 52 20. Dez 10
01 27. Dez 10 01 27. Dez 10
02 3. Jan 11 02 3. Jan 11 SITA SITA
03 10. Jan 11 Hot commissioning 03 10. Jan 11
04 17. Jan 11 04 17. Jan 11
05 24. Jan 11 05 24. Jan 11
06 31. Jan 11 06 31. Jan 11
07 7. Feb 11 07 7. Feb 11 Groundwork SITA
08 14. Feb 11 First waste fire 08 14. Feb 11
09 21. Feb 11 09 21. Feb 11
10 28. Feb 11 First waste fire 10 28. Feb 11
11 7. Mrz 11 11 7. Mrz 11
12 14. Mrz 11 12 14. Mrz 11
13 21. Mrz 11 First synchronisation 13 21. Mrz 11
14 28. Mrz 11 14 28. Mrz 11
15 4. Apr 11 15 4. Apr 11
16 11. Apr 11 Trial run 16 11. Apr 11
17 18. Apr 11 17 18. Apr 11
18 25. Apr 11 18 25. Apr 11
19 2. Mai 11 19 2. Mai 11
20 9. Mai 11 20 9. Mai 11
21 16. Mai 11 21 16. Mai 11
22 23. Mai 11 22 23. Mai 11
23 30. Mai 11 Taking Over 23 30. Mai 11
24 6. Jun 11 24 6. Jun 11 SITA
25 13. Jun 11 25 13. Jun 11
Legend
excavation pit
Electrical (VRI) FGT (VRI) conveyor (VRI)
(BCI)
Ash handling
sliding (BCI) finishing (BCI) Silos (VRI steelstr. (BCI) Air ducts (VRI) SITA
(VRI)
havy parts
Stack (VRI) Steelstr. (VRI)
boiler (VRI)
sheetpiling
FAB piling (BCI) prefab (BCI) concrete (BCI) demolition (BCI)
(BCI)
installations towercranes
final work (VRI) Insulation (VRI) cladding (BCI) Piping (VRI)
(BCI) (BCI / VRI)
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 11.08
Mobile-cranes
Laydown Area
Material Storage
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
November 2008 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Sheetpiling 0.00 to 15.10.08 06.11.08
01/02 break up tarmac 0.00 to 01.11.08 28.11.08
03 Piling -1.20 to 13.11.08 01.01.09
03/04 Sheetpiling 0.00 to 15.10.08 06.11.08
03/04 Excavation pit phase 1 -1.20 to 06.11.08 24.11.08
I+II Material Storage 0.00 to 01.11.08 31.12.08
III Leveling 0.00 to 01.11.08 01.12.08
VI Leveling parkingarea and laydown 0.00 to 01.110.8 31.12.08
IV/V SITA (Area IV, V, and Unitsplace) 0.00 to 01.11.08 31.12.08
Mobile-cranes
Laydown Area
Material Storage
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Dezember 2008 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
11 increase ditch to 01.12.08 30.12.08 VI
03 Piling -1.20 to 13.11.08 01.01.09
04 Piling -1.20 to 13.11.08 01.01.09
I+II Material Storage 0.00 to 01.11.08 31.12.08
III Leveling 0.00 to 01.11.08 01.12.08
VI Leveling parkingarea and laydown 0.00 to 01.110.8 31.12.08
IV SITA (Area IV, V, and Unitsplace) 0.00 to 01.11.08 31.12.08
11 installation staff office 0.00 to 08.12.08 30.01.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Januar 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
11 fill up ditch 0.00 to 05.01.09 30.01.09 VI
02 Purge oil spot 0.00 to 05.01.09 30.01.09
03/04 Framework between sheetpiles -1.20 to 15.01.09 04.02.09
03/04 Excavation pit phase 2 -5.00 to 26.01.09 18.02.09
04/05 Piling 0.00 to 01.01.09 16.02.09
04/05 Concrete cellar floor 0.00 to 21.01.09 12.08.09
06 Piling 0.00 to 01.01.09 16.02.09
I / II break up existing tarmac, bottomash 0.00 to 05.01.09 27.02.09
11 Installation Container 0.00 to 08.12.08 30.01.09
Mobile-cranes
Laydown Area
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Februar 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01/02 Piling 0.00 to 13.02.09 08.04.09
I / II break up existing tarmac, bottomash 0.00 to 05.01.09 27.02.09
03 Concrete cellar floor -5.00 to 09.02.09 10.04.09
03/04 Framework between sheetpiles -1.20 to 15.01.09 04.02.09
03/04 Excavation pit phase 2 -5.00 to 26.01.09 18.02.09
04 Concrete cellar floor -5.00 to 09.02.09 10.04.09
04/05 Concrete cellar floor 0.00 to 21.01.09 12.08.09
04/05 Piling 0.00 to 01.01.09 16.02.09
05 Piling 0.00 to 01.01.09 16.02.09
06 Piling 0.00 to 01.01.09 16.02.09
08 Piling 0.00 to 26.02.09 11.03.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Mrz 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Excavation pit -5.00 to 05.03.09 12.03.09
01 Turbine cellar -4.20 to 0.00 18.03.09 29.04.09
01/02 Piling 0.00 to 13.02.09 08.04.09
02 Concrete floor 0.00 to 12.03.09 17.04.09
03 Concrete cellar floor -5.00 to 09.02.09 10.04.09
04 Concrete cellar floor -5.00 to 09.02.09 10.04.09
05 Concrete cellar floor 0.00 to 21.01.09 12.08.09
06 Concrete Stack 0.00 to 18.03.09 16.04.09
08 Piling 0.00 to 26.02.09 11.03.09
08 Foundations ACC's 0.00 to 20.03.09 20.04.09
11 Cables / Canals to
11 fill / increase ditch 0.00 02.03.09 30.03.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
April 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine cellar -4.20 to 0.00 18.03.09 29.04.09
02 Concrete floor 0.00 to 12.03.09 17.04.09
02 Piling 0.00 to 13.02.09 08.04.09
03 installation towercrane -5.00 14.04.09 16.04.09
04 Concrete Cellarwalls -5.00 to 0.00 24.04.09 19.06.09
04 Sliding Phase 1 0 to 17.60 17.04.09 18.05.09
05 Concrete floor 0.00 to 21.01.09 12.08.09
05 Piling (silos) 0.00 to 10.04.09 29.04.09
06 Concrete Stack 0.00 to 18.03.09 16.04.09
07 Piling 0.00 to 20.03.09 07.04.09
07 Concrete floor / wall +8.00m 0.00 to 8.00 02.04.09 12.08.09
08 Foundations ACC's 0.00 to 20.03.09 20.04.09
08 Steel ACC's 0.00 to 6.00 27.04.09 20.07.09
I Piling 0.00 to 09.04.09 17.04.09
IV Piling (oil storage) 0.00 to 10.04.09 29.04.09
Mobile-cranes
Working Area
Laydown
Area
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Mai 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Concrete turbine block -1.00 to 1.00 28.04.09 19.06.09
02 Concrete colums and floor 0.00 to 5.50 15.04.09 21.05.09
03 towercrane -5.00 14.04.09 25.09.09
03 preaparation sliding phase 2 -5.00 to 24.40 16.05.09 02.06.09
04 Concrete Cellarwalls -5.00 to 0.00 24.04.09 19.06.09
04 Sliding Phase 1 -5.00 to 17.60 17.04.09 18.05.09
05 Concrete floor incl. silo's East 0.00 to 21.01.09 03.07.09
07 Concrete floor / wall +8.00m 0.00 to 8.00 02.04.09 12.08.09
08 Steel ACC's 0.00 to 6.00 27.04.09 20.07.09
Mobile-cranes
Working Area
WorkingA
rea
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Juni 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Concrete floor 0.00 to 5.50 08.06.09 28.07.09
02 Concrete wall 5.50 to 17.00 22.05.09 24.07.09
02 Prefab platform 24.50 to 26.06.09 03.07.09
03 towercrane -5.00 14.04.09 25.09.09
03 Sliding phase 2 -5.00 to 24.40 03.06.09 18.06.09
03 Concrete dumping holes 550 to 29.06.09 03.09.09
03 Remove sheetpiles 0.00 to 26.06.09 14.07.09
04 Remove sheetpiles 0.00 to 12.06.09 24.06.09
04 Prefab (+17.60m/+18.60m) 17.60 to 26.06.09 03.07.09
04 Concrete Cellarwalls -5.00 to 0.00 24.04.09 19.06.09
05 Concrete floor incl. silo's East 0.00 to 21.01.09 03.07.09
07 Concrete floor / wall +8.00m 0.00 to 8.00 21.01.09 12.08.09
08 Steel ACC's 0.00 to 6.00 27.04.09 20.07.09
10 Concrete cellars -1.50 to 0.00 22.06.09 17.07.09
10 Sliding phase 4 0.00 to 21.00 11.06.09 25.06.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
Juli 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Concrete floor 0.00 to 5.50 08.06.09 28.07.09
02 Concrete wall 5.50 to 17.00 22.05.09 24.07.09
02 Prefab platform 24.50 to 26.06.09 03.07.09
02 Steelconstruction floor 5.50 to 04.07.09 10.07.09
03 towercrane -5.00 14.04.09 25.09.09
03 Concrete dumping holes 550 to 29.06.09 03.09.09
03 Remove sheetpiles 0.00 to 26.06.09 14.07.09
03 Steelconstruction walls 17.60 to 30.00 03.07.09 28.07.09
04 Prefab (+17.60m/+18.60m) 17.60 to 26.06.09 03.07.09
04 Sliding phase 3 17.60 to 30.00 06.07.09 24.07.09
04/05 Concrete floor 0.00 to 21.01.09 12.08.09
07 Concrete floor / wall +8.00m 0.00 to 8.00 21.01.09 12.08.09
08 Steel ACC's 0.00 to 6.00 27.04.09 20.07.09
10 Concrete floor (east) 0.00 to 22.07.09 07.08.09
10 Prefab flat (west) 0.00 to 21.00 28.07.09 06.08.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 0 m2 2200 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 0 m2 2100 m2
August 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01/02 Steel facade 0.00 to 12.00 11.08.09 02.09.09
02 Prefab 11.50 to 25.08.09 31.08.09
02 Colums / floor 5.50+ 0.00 to 5.50 17.08.09 02.10.09
03 towercrane -5.00 14.04.09 25.09.09
03 Concrete dumping holes / Floor 550 to 29.06.09 03.09.09
03 Prefab (north + south) 17.60 to 13.08.09 27.08.09
04 Steelconstruction walls ( N+S) 17.60 to 30.00 29.07.09 12.08.09
04/05 Concrete floor 0.00 to 21.01.09 12.08.09
05 FC rooms (Brickwork) 0.00 to 14.08.09 28.08.09
07 Concrete floor / wall +8.00m 0.00 to 8.00 21.01.09 12.08.09
10 Concrete floor (east) 0.00 to 22.07.09 07.08.09
10 Prefab flat 0.00 to 21.00 11.08.09 30.09.09
11 Installation FAB office 0.00 to 03.08.09 28.08.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 1600 m2 600 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
September 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 BFW Tank 7.00 to 15.09.09
01 Overheadcrane Turbine Hall 8.70 to 15.09.09
02 Colums / floor 5.50+ 5.50 to 17.08.09 02.10.09
03 Floor 17.60 to 20.08.09 07.09.09
03 demounting Towercrane BCI to 28.09.09 03.05.10
04 mounting Towercrane VRI to 28.09.09 03.05.10
05 mounting Towercrane VRI to 28.09.09 ?
08 ACC to 19.09.09 15.02.10 II 3700 m2
10 Erection Prefab 0.00 to 21.00 11.08.09 30.09.09
I delivery Boiler to I 1600 m2
IV delivery early equipment to 21.09.09 IV 500 m2
IV delivery Metal Sheet to IV 900 m2
V delivery heavy parts (Grate, Feedhopper,)to V 800 m2
VI delivery ducts to VI 500 m2
VI delivery Steelstructure to VI 1000 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 10.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
Oktober 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 2000 m2
01 Roofing and cladding to 30.09.09 16.12.09
02 Steelstructure and finishing to 28.09.09 19.03.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Lift in early equipment -5.00 to 05.10.09 05.10.09 IV 500 m2
04 Lift in ducts / duct work / piping to 20.10.09 20.04.10 VI 500 m2
04 Steelstructure Boiler -5.00 to 6.00 05.10.09 19.10.09 28.10.09 09.11.09 VI 1000 m2
04 heavy parts (Grate, Feedhopper,) 6.00 to 17.60 19.10.09 02.11.09 10.11.09 24.11.09 V 800 m2
05 Towercrane VRI to 28.09.09 ?
08 ACC to 15.09.09 15.02.10 II 1700 m2
09 Foundation Pipbridge to 28.09.09 16.10.10
10 Cladding to 08.10.09 17.12.09
10 Roofing to 24.09.09 23.10.09
I delivery/preassembly Boiler to I 2200 m2
IV delivery/preassembly Metal Sheet to IV 900 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 11.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
November 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 2000 m2
1/2/10 Cladding and finishing to 08.10.09 09.03.10
03 Steelstructure roof / Bunker cranes to
04 Towercrane VRI to 28.09.09 03.05.10
04 heavy parts (Grate, Feedhopper,) 6.00 to 17.60 19.10.09 02.11.09 10.11.09 24.11.09 V 800 m2
04 Lift in ducts / duct work / piping to 09.11.09 20.04.10 VI 500 m2
04 Steelstructure Boiler -5.00 to 6.00 05.10.09 19.10.09 28.10.09 09.11.09 VI 1000 m2
04 Steelstructure Boiler 0.00 to 12.00 02.11.09 03.12.09 24.11.09 24.12.09 VI
04 Steelstructure Boiler 6.00 to 31.60 02.11.09 24.12.09 24.11.09 18.01.10 VI
04 Steel Boiler (BCI) to
05 Towercrane VRI to 28.09.09 ?
05 Steelstructure FGT 0.00 to 12.00 09.11.09 27.11.09 09.12.09 06.01.10 VI
05 Lift in E-Filter to 30.11.09 IV 1400 m2
08 ACC to 15.09.09 15.02.10 II 1700 m2
I delivery/preassembly Boiler to I 2200 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 12.09
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
Dezember 2009 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 2000 m2
1/2/10 Roofing, cladding and finishing to 08.10.09 09.03.10
03/04 Steel and roofing (BCI) to 07.12.09 26.02.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Boiler to 24.12.09 17.03.10 19.01.10 08.04.10 I 2200 m2
04 Lift in ash conveyor, ash hoppers 12.00 to 04.12.09 07.12.09 04.01.10 07.01.10 V 800 m2
04 Lift in ducts / duct work / piping to 09.11.09 20.04.10 VI 500 m2
04 Steelstructure Boiler 0.00 to 12.00 02.11.09 03.12.09 24.11.09 24.12.09 VI 1000 m2
04 Steelstructure Boiler 6.00 to 31.60 02.11.09 24.12.09 24.11.09 18.01.10 VI
04 Steelstructure Boiler 12.00 to 22.00 08.12.09 24.12.09 24.11.09 19.01.10 VI
05 Towercrane VRI to 28.09.09 ?
05 E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1400 m2
05 Steelstructure FGT 0.00 to 12.00 09.11.09 27.11.09 09.12.09 06.01.10 VI
05 Steelstructure FGT 9.00 to 22.00 24.12.09 21.01.10 01.02.10 23.02.10 VI
08 ACC to 15.09.09 15.02.10 II 1700 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 1.10
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
Januar 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
1/2/3/10Roofing, cladding and finishing to 08.10.09 15.04.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Boiler to 24.12.09 17.03.10 19.01.10 08.04.10 I 2200 m2
04 Lift in ash conveyor, ash hoppers 12.00 to 04.12.09 07.12.09 04.01.10 07.01.10 V 800 m2
04 Lift in ducts / duct work / piping to 09.11.09 20.04.10 VI 500 m2
04 Steelstructure Boiler 6.00 to 31.60 02.11.09 24.12.09 24.11.09 18.01.10 VI 1000 m2
04 Steelstructure Boiler 12.00 to 22.00 08.12.09 24.12.09 24.11.09 19.01.10 VI
04 Steel Boiler (BCI) to
05 Towercrane VRI to 28.09.09 ?
05 E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1400 m2
05 Steelstructure FGT 0.00 to 12.00 09.11.09 27.11.09 09.12.09 06.01.10 VI
05 Steelstructure FGT 9.00 to 22.00 24.12.09 21.01.10 01.02.10 23.02.10 VI
05 Steelstructure Silos to 21.01.10 11.02.10 VI
08 ACC to 15.09.09 15.02.10 II 1000 m2
09 Pipebridge to 01.01.10 01.10.10 II 1000 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 2.10
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 1500 m2 700 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 600 m2 200 m2
VI 2100 m2 2100 m2 0 m2
Februar 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Erection Turbine/Generator to 08.02.10 19.02.10 II 500 m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
01/02 Roofing, cladding and finishing to 08.10.09 09.03.10
03/10 Roofing, cladding and finishing to 07.12.09 15.04.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Boiler to 24.12.09 17.03.10 19.01.10 08.04.10 I 1500 m2
04 duct work / piping to 09.11.09 20.04.10 VI 500 m2
04 Steel Boiler (BCI) to
05 Towercrane VRI to 28.09.09 ?
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1400 m2
05 Steelstructure FGT 9.00 to 22.00 24.12.09 21.01.10 01.02.10 23.02.10 VI 1000 m2
05 Steelstructure Silos to 21.01.10 11.02.10 VI
05 delivery Silos and placement 15.02.10 12.03.10 V 200 m2
08 ACC to 15.09.09 15.02.10 II 500 m2
09 Pipebridge to 01.01.10 01.10.10 II 1000 m2
V several storage / transports to V 400 m2
VI several storage / transports to Feb. 11 VI 600 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 3.10
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
Mrz 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
1/2/3 Cladding and finishing to 08.10.09 15.04.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Boiler to 24.12.09 17.03.10 19.01.10 08.04.10 I 1200 m2
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I
04 duct work / piping to 09.11.09 20.04.10 VI 500 m2
04 Steel Boiler (BCI) to 12.01.10 06.04.10
05 Towercrane VRI to 28.09.09 ?
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
05 Steelstructure Silos to VI 1000 m2
05 Silos 15.02.10 12.03.10 V 200 m2
05 Insulation FGT to 25.02.10 09.04.10 29.03.10 12.05.10 IV 400 m2
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I Concrete works stepuptrafo to 15.02.10 15.04.10 I 1000 m2
V delivery Stack, erection till sup. Steel to 30.03.10 V 600 m2
VI several storage / transports to Feb. 11 VI 600 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3700 m2 -1500 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 900 m2 0 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
April 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
2/3/4 Cladding and finishing, roofing to 20.01.10 21.10.10
04 Towercrane VRI to 28.09.09 03.05.10
04 Boiler to 24.12.09 17.03.10 19.01.10 08.04.10 I 1500 m2
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I
04 duct work / piping to 09.11.09 20.04.10 VI 700 m2
04/05 Insulation FGT / Boiler to 25.02.10 09.04.10 29.03.10 12.05.10 IV 400 m2
04/05 Roofing Boiler/Steel Boiler/FGT (BCI) to 12.01.10 16.06.10
05 Towercrane VRI to 28.09.09 ?
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
06 Steelstructure Stack to 08.04.10 15.04.10 VI 700 m2
06 erection Stack to 14.04.10 20.04.10 V 800 m2
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 01.04.10 I 2200 m2
III Flyover to 01.04.10 30.09.10 III 900 m2
VI several storage / transports to Feb. 11 VI 700 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3700 m2 -1500 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 900 m2 0 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 500 m2 300 m2
VI 2100 m2 2100 m2 0 m2
Mai 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
04 remove Towercrane VRI to 28.09.09 03.05.10
04 Boiler pressure test to 17.05.10 21.05.10 02.06.10 09.06.10
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I 1500 m2
04 completion work duct / piping to 18.05.10 03.09.10 03.06.10 17.09.10 VI 700 m2
4/5 Insulation Boiler to 25.05.10 06.09.10 IV 400 m2
04 Roofing to 01.04.10 16.06.10
04/05 completion Steelstructure 16.06.10 VI 700 m2
05 Towercrane VRI to 28.09.09 ?
05 Steel FGT (BCI) to 08.04.10 14.06.10
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
III/7 Flyover / walls bottomash to 01.04.10 30.09.10 III 900 m2
V refractory to 25.05.10 24.08.10 09.06.10 09.09.10 V 200 m2
V ash handling to V 300 m2
VI several storage / transports to Feb. 11 VI 700 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 6.10
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3700 m2 -1500 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 900 m2 0 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 750 m2 50 m2
VI 2100 m2 2100 m2 0 m2
Juni 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
04 Boiler pressure test to 17.05.10 21.05.10 02.06.10 09.06.10
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I 1500 m2
04 refractory to 25.05.10 24.08.10 09.06.10 09.09.10 V 200 m2
04 completion work duct / piping to 18.05.10 03.09.10 03.06.10 17.09.10 VI 700 m2
4/5 Insulation Boiler to 25.05.10 06.09.10 IV 400 m2
04 Roofing cladding to 01.04.10 16.06.10
04/05 completion Steelstructure 16.06.10 VI 700 m2
04/05 ash handling to V 300 m2
05 Towercrane VRI to 28.09.09 ?
05 Steel FGT (BCI) to 08.04.10 14.06.10
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
III/7 Flyover / walls bottomash to 01.04.10 30.09.10 III 900 m2
V ash conveyor to V 250 m2
VI several storage / transports to Feb. 11 VI 700 m2
P_10AAA1_Scenario Book_02_RFD_BVR.xls Printdate: 18.12.2008
BAVIRO ROOSENDAAL BAM / VRI Scenario Book 7.10
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3200 m2 -1000 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 750 m2 50 m2
VI 2100 m2 2100 m2 0 m2
Juli 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I 1000 m2
04 refractory to 25.05.10 24.08.10 09.06.10 09.09.10 V 200 m2
04 completionen work duct / piping to 18.05.10 03.09.10 03.06.10 17.09.10 VI 700 m2
04 Cladding to 01.06.10 21.10.10
04/05 final insulation work to 07.07.10 06.09.10 IV 400 m2
04/05 ash handling to V 300 m2
05 Towercrane VRI to 28.09.09 ?
05 Roofing to 21.05.10 23.07.10
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
07 Steelstructure ash conveyor 30.06.10 04.08.10 VI 700 m2
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
V ash conveyor to V 250 m2
VI several storage / transports to Feb. 11 VI 700 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3200 m2 -1000 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 750 m2 50 m2
VI 2100 m2 2100 m2 0 m2
August 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I 1000 m2
04 refractory to 25.05.10 24.08.10 09.06.10 09.09.10 V 200 m2
04 completionen work duct / piping to 18.05.10 03.09.10 03.06.10 17.09.10 VI 700 m2
04 Cladding to 01.06.10 21.10.10
04/05 final insulation work to 07.07.10 06.09.10 IV 400 m2
04/05 ash handling to V 300 m2
05 Towercrane VRI to 28.09.09 ?
05 finishing to 14.09.10 21.12.10
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
07 Steelstructure ash conveyor 30.06.10 04.08.10 VI 700 m2
07 ash conveyor to 04.08.10 15.09.10 V 250 m2
07 Steelstructure bottomash
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI several storage / transports to Feb. 11 VI 700 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 3200 m2 -1000 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 750 m2 50 m2
VI 2100 m2 2100 m2 0 m2
September 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
01 Turbine Hall & water post to 01.10.09 01.10.10 II 1700 m2
04 completion work Boiler to 18.03.10 21.05.10 08.04.10 11.06.10 I 1000 m2
04 refractory to 25.05.10 24.08.10 09.06.10 09.09.10 V 200 m2
04 completionen work duct / piping to 18.05.10 03.09.10 03.06.10 17.09.10 VI 700 m2
04 Cladding to 01.06.10 21.10.10
04/05 final insulation work to 07.07.10 06.09.10 IV 400 m2
04/05 ash handling to V 300 m2
05 Towercrane VRI to 28.09.09 ?
05 finishing to 14.09.10 21.12.10
05 completion work E-Filter, Reactor, Catalyst to 30.11.09 23.12.09 06.01.10 01.02.10 IV 1000 m2
07 ash conveyor to 04.08.10 15.09.10 V 250 m2
07 Roofing bottomash 06.09.10 22.10.10
09 Pipebridge to 01.01.10 01.10.10 II 2000 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI Steelstructure to VI 700 m2
VI several storage / transports to Feb. 11 VI 700 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
Oktober 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Start cold commissioning to 14.10.10 10.01.11
11 Dismanteling offices FAB (to build weigthbridges) Dec. 10
I HV-Switchyard SITA to 08.02.10 I 2200 m2
IV several storage / transports VRI to Nov. 10 IV 1400 m2
V several storage / transports VRI to Nov. 10 V 800 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 1400 m2 0 m2
V 800 m2 800 m2 0 m2
VI 2100 m2 2100 m2 0 m2
November 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Cold commissioning to 14.10.10 10.01.11
11 Piling weigthbridges Dec. 10
I HV-Switchyard SITA to 08.02.10 I 2200 m2
IV Concrete works oil storage to IV 1400 m2
V several storage / transports VRI to Nov. 10 V 800 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 2100 m2 0 m2
Dezember 2010 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Cold commissioning to 14.10.10 10.01.11
11 Concrete works weigthbridges / Storages slab
11 Underground infrastructure (sewersystem, earthing, piping, cables)
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 0 m2 3700 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 2100 m2 0 m2
Januar 2011 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Cold commissioning to 14.10.10 10.01.11
Start hot commissioning to 10.01.11 14.04.11
11 Underground infrastructure (sewersystem, earthing, piping, cables)
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 2100 m2 0 m2
Februar 2011 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Hot commissioning to 10.01.11 14.04.11
11 Roadworks & landscaping
II Groundwork rainwaterbassing II 3700 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
Mobile-cranes
Laydown-Area
occupied
Total m2
free
I 2200 m2 2200 m2 0 m2
II 3700 m2 3700 m2 0 m2
III 900 m2 0 m2 900 m2
IV 1400 m2 0 m2 1400 m2
V 800 m2 0 m2 800 m2
VI 2100 m2 2100 m2 0 m2
Mrz 2011 Elevation Line 1 Line 2 Laydown
BS Work to Start End Start End Area m2
Hot commissioning to 10.01.11 14.04.11
11 Roadworks & landscaping
11 Fencing
II Groundwork rainwaterbassing II 3700 m2
I HV-Switchyard SITA to 08.02.10 I 2200 m2
VI several storage / transports VRI to Feb. 11 VI 2100 m2
SITA ReEnergy
Page 1 of 22 Status
Doc. No.
Date 16.12.08
Name Brodtbeck
Scenario Book Level 3
Initials MBR