Calculations

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 Calculations : Paint
Abbreviations

WFT = Wet Film Thickness

DFT = Dry Film Thickness
% VS = Percent Volume Solids
LF = Loss Factor
DV = Dead Volume

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 Formula for determining the DFT

Formula: DFT = WFT x % VS

100

Example:

WFT = 250 m

% VS = 50 %

250 x 50
DFT = = 125 m
100

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 Formula for determining the WFT

DFT x 100 %
Formula : WFT =
% VS

Example:

DFT = 100 m

% VS = 65 %

WFT = 100 x 100 % = 154 m

65 %

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 Formula for determining the
WFT after thinning (Method 1)

Formula: WFT = DFT x (100 % + % thinner)

% VS

Example:
DFT = 100 m
% VS = 65 %
Added thinner = 20 %

WFT = 100 x (100 % + 20 %) =185 m

65 %

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 Formula for determining the
WFT after thinning (Method 2).
DFT = 100 microns
% VS = 65 %
Added thinner = 20 %
Volume of paint = 1 litre New % VS:
65 = 54 %
Volume of thinner = 0,2 litre
1,2
New volume = 1,2 litre

WFT = 100 % x 100 microns = 185 m

54 %

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 Theoretical spreading rate

% VS x 10
Formula: = m2/litre
DFT

DFT = 100 microns

% VS = 65
10 = Factor

Spreading rate: 65 x 10
100
= 6,5m2/litre

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 Consumption of paint, no loss (1 of 2)

To be painted: Tank, area of 500 m2

Paint DFT % VS
Epoxy mastic 200 microns 85 %
Polyurethane topcoat 50 50 %

Area (m2) x DFT

Consumption = = litre
10 x % VS

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 Consumption of paint, no loss (1 of 2)

To be painted: Tank, area of 500 m2

Formula: Area, m2 x DFT

10 x % VS

Epoxy mastic 500 x 200 = 117,7 litre

10 x 85

Polyurethane topcoat 500 x 50 = 50,0 litre

10 x 50

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 Consumption of Paint with loss

To be painted: Tank, area of 500 m2 , 40 % loss

40 % loss implies that only 60 % will remain on the surface.

The correction factor, Loss factor, will be 0.6

Formula: Area, m2 x DFT

10 x % VS x Efficiency

Epoxy mastic 500 x 200 = 196 litre

10 x 85 x 0,6

Polyurethane topcoat 500 x 50 = 83 litre

10 x 50 x 0,6

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 Consumption of paint with loss
including Dead Volume (1 of 2)
A certain roughness will give a certain dead volume

Roughness, microns Dead volume, l/ m2

30 0.02
45 0.03
60 0.04
75 0.05
90 0.06
105 0.07

Total Dead volume, litre = Area (m2) x DV x 100

% VS x Eff

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 Consumption of paint with loss
including Dead Volume (2 of 2)
Tank area 500 m2, 40 % loss, surface roughness 60 microns
DFT % VS
Epoxy mastic 200 85
Polyurethane topcoat 50 50

500 x 0,04 x 100

Litre dead volume = = 39 litre (EM)
85 x 0,6

Epoxy mastic (EM) 500 x 200 = 196 litre (EM)

10 x 85 x 0,6

Polyurethane topcoat 500 x 50 = 83 litre (PU)

10 x 50 x 0,6

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 Dead volume increases the
volume of paint required
Smooth (polished) steel surface
Even film thickness

Steel
Specified thickness
Uneven steel surface
Paint will fill the valleys Dead volume

Steel

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 How much paint should we order ?
calculation of paint consumption with
loss
A loss of 40 % means that only 60 %
will be applied on the surface

Example: 100 litre is needed, loss is 40 %

We have to order
100 x 100 100
60 = 0,6 (Efficiency) = 167 litre

Not 100 litre + 40 % extra = 140 litre

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 Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Dicat dengan:

Jotamastic 87 Dft :200 Mic Volume solid 87%

Hardtop As Dft : 50 Mic Volume solid 50%

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 Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Cari quantity

Jotamastic 87 = litre

Hardtop AS = litre

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 Consumption of Paint with loss

To be painted: Tank, area of 1500 m2 , 30 % loss

Formula: Area, m2 x DFT

10 x % VS x Efficiency

Jotamastic 87 1500 x 200 = 492.61 litre

10 x 87 x 0,7

Hardtop AS 1500 x 50 =214.29 litre

10 x 50 x 0,7

CALCULATION
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