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Order No: GMAC0204003C2

Room Air Conditioners


CS-SA9CKP CU-
SA9CKP5
CS-SA12CKP CU-
SA12CKP5

CONTENTS
Page Page
1 Functions 2 10 Disassembly of the parts 47
2 Product Specifications 5 11 Trouble-shooting guide 51
3 Dimensions 9 12 Technical Data 53
4 Refrigeration Cycle Diagram 11 13 Exploded View 56
5 Block Diagram 12 14 Replacement Parts List 57
6 Wiring Diagram 13 15 Exploded View 58
7 Operation Details 14 16 Replacement Parts List 59
8 Installation 25 17 ELECTRONIC CIRCUIT DIAGRAM 60
9 2-way, 3-way Valve 40

Guangzhou Matsushita Air Conditioner Co., Ltd.


(GMAC) All rights reserved. Unauthorized copying
and distribution is a violation of law.
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

1 Functions

Operation START/ST OP Room Temperature Setting

Temperature Setting(16 C to 30 C)
Operation Mode Selection Auto Operation

Automatic Mode Operation


Heating Mode Operation Timer Operation Selection
Cooling Mode Operation
Soft Dry Mode Operation Stop/Start Operation Control
(set the ON/OFF Timer hourly later)

Indoor Fan Speed Selection Set /Cancel Timer Operation


High Speed
Set timer/Cancel the set timer

Medium Speed

Low Speed

Automatic Speed

Airflow Direction Control

Auto Airflow Direction


Airflow Direction Manual Control

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Indoor Unit

Power Switch ON/OFF Anti-freezing Control for the Evaporator

Cooling or Soft Dry Operation


Auto Mode Operation Selection Button

When the remote control cannot be used,


please use this button.
Warm Booting Control

Signal Receiving Sound Control Indoor fan starts running when temperature

of evaporator reaches 30 C or above.


Keep pressing this button for 10sec to turn
When temperature of evaporator is between
on or turn off the signal receiving sound.
30 C and 40 C,indoor fan will run at Super Low
Test Run
or Low speed.
Used when testing or repairing When temperature of evaporator reaches 34 C,

Warm Booting Operation ends.


Operation Indication Lamps

Operation (green) Iights up in operation


Blinks during Test Indoor Fan Speed Controll
Run operation and
determining Auto High,Med,Low,Auto
Operation mode
Auto Fan Speed
Timer(orange) Timer in operation

Operation Mode
Airflow Direction Control
Heating/Cooling/Soft Dry/Auto Operation
Automatic Airflow Direction Control
Time Delay Safety Control The louver automatically swings up and down
Airflow Direction Manual Control
The unit will restart operation after 3-4
minutes after each pause. Delayed On-timer Control
For cooling or soft dry mode, the unit
Automatic Restarting Control
starts 15 minutes before the set time with
7-minutes automatic restarting at Cooling the remote controller, but for heating mode
Operation 30 minutes before the set time.

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Outdoor Unit

Anti-reverse Protection Overload Protection Control

To protect the compressor from reverse When the temperature of evaporator


rotation when power off suddenly. reaches 51 C,outdoor fan stops,and will
restart when the temperature of evaporator
declines to 49 C .
Overload Protector When the temperature of evaporator
reaches 65 C,compressor will stop.
The 2-step Overload Protector is to protect
the compressor when Compressor Protection Control
1/ temperature of compressor reaches 120 C
2/ high temperature or current enters into the If the outdoor fan does not run after the
compressor compressor is activated for 50sec,the
(Only for CU-SA9CKP5) compressor will stop.(only in cooling
and soft dry mode oteration)

4-way Valve Control

60-seconds Test Operation Control If the unit is stopped during Heating


Operation,the 4-way valve will remain in
Once the compressor is activated,it does not heating mode operation mode for 5 minutes.
stop for 60 seconds.It stops immediately with
remote controller ON/OFF button. Outdoor Fan Operation Control

Deicing Control Controlled by the indoor unit.

Anti-freezing operation for outdoor unit(during


Heating Mode Operation only)
Temperature of the condenser is tested by TRS.

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

2 Product Specifications
Unit CS-SA9CKP CU-SA9CKP5

Cooling Capacity kW 2.70-2.75

Heating Capacity kW 3.10-3.15

Moisture Removal L/h 1.60

Power Source Phase Single


V 220-230
Cycle 50

Airflow Method OUTLET SIDE VIEW TOP VIEW

INTAKE

Air Circulation Indoor air (low) m3/min Cooling: 6.79


Heating: 6.86

Indoor air (medium) m3/min Cooling: 7.84


Heating: 7.93

Indoor air (high) m3/min Cooling: 8.9


Heating: 9.0

Outdoor air m3/min 22.0

Noise Level dB(A) Cooling: High38, Low29 Cooling: High47


Heating: High38, Low29 Heating: High48

Electrical Data Input W Cooling: 940-985


Heating: 800-830

Running Current A Cooling: 4.40-4.34


Heating: 3.75-3.70

EER W/W Cooling: 2.87-2.79


COP Heating: 3.88-3.80
Starting Current A 21
Piping Connection Port (Flare piping) Inch G: half union 3/8" G: 3-way valve 3/8"
Inch L: half union 1/4" L: 2-way valve 1/4"
Piping Size Inch G: gad side 3/8" G: gas side 3/8"
(Flare piping) Inch L: liquid side 1/4" L: liquid side 1/4"
Drain Inner diameter mm 12
Hose Length m 0.6
Power Supply Cord Length (Number of core-wire) m 1.9
5 core-wire/1.5mm 2
Dimensions Height mm 275 505
Width mm 799 780
Depth mm 210 245
Net Weight kg 9.0 31.0

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Unit CS-SA9CKP CU-SA9CKP5


Compressor Type Rotary(1 cylinder)
Rolling piston type
Motor Type Induction(2 pole)
Rated Output W 750
Air Circulation Type Cross-flow Fan Propeller fan
Motor Type Induction (4 pole) Induction (6 pole)
Input W 58.6
Rate Output W 13 20
Fan Speed Low rpm 900
Medium rpm 1040
High rpm 1180 705
Heat Exchanger Discription Evaporator Condenser
Tube Material copper copper
Fin Type slot type Corrugation type
Rows / Stage (Plate fin configuration, forced draft)
2 15 1 19
FPI 18 19
Dimensions mm 610 315 25.4 706.2 482.6 22
Refrigerant Control Device Capillary Tube
Refrigeration Oil (c.c) SUNISO 4GDID or ATMOS M60
(350)
Refrigerant (R-22) g 840
Thermostat Electronic Control
Protection Device Overload Protector
Capillary Length mm Cooling: 470, Heating: 1160
Circulation L/min Cooling: 13.4, Heating: 4.5
Inner dia mm Cooling:1.5, Heating: 1.2
Air Filter P.P Honeycomb
Refrigerant Circulation Control Device Capillary
Compressor Capacitor FV 25F, 370V
Fan Motor Capacitor FV 1.2F, 400V

Specifications are subject to change without notice for further improvement


The amount of refrigerant (60g) for air purging not included

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Unit CS-SA12CKP CU-SA12CKP5

Cooling Capacity kW 3.35-3.40

Heating Capacity kW 4.00-4.05

Moisture Removal L/h 1.80

Power Source Phase Single


V 220 - 230
Cycle 50

Airflow Method OUTLET SIDE VIEW TOP VIEW

INTAKE

Air Circulation Indoor air (low) m3/min Cooling: 7.43


heating: 7.92

Indoor air (medium) m3/min Cooling: 8.27


heating: 8..81

Indoor air (high) m3/min Cooling: 9.1


heating: 9.7

Outdoor air m3/min 22.0

Noise Level dB(A) Cooling: High39, Low32 Cooling: High49


Heating: High39, Low32 Heating: High49

Electrical Data Input W Cooling: 1230-1250


Heating: 1100-1130

Running Current A Cooling: 5.75-5.60


Heating: 5.15-5.05

EER W/W Cooling: 2.72-2.72


COP Heating: 3.64-3.58
Starting Current A 26
Piping Connection Port Inch G: half union 1/2" G: 3-way valve 1/2"
(Flare piping) Inch L: half union 1/4" L: 2-way valve 1/4"
Piping Size Inch G: gad side 1/2" G: gas side 1/2"
(Flare piping) Inch L: liquid side 1/4" L: liquid side 1/4"
Drain Inner diameter mm 12
Hose Length m 0.6
Power Supply Cord Length m 2.2
(Number of core-wire) 5 core-wire/1.5mm 2
Dimensions Height mm 275 540
Width mm 799 780
Depth mm 210 289
Net Weight kg 9.0 38.0
Compressor Type Rotary(1 cylinder)
Rolling piston type
Motor Type Induction(2 pole)
Rated Output W 1,100

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Unit CS-SA12CKP CU-SA12CKP5


Air Circulation Type Cross-flow Fan Propeller fan
Motor Type Induction (4 pole) Induction (6 pole)
Input W 58.6
Rate Output W 13 20
Fan Speed Low rpm 980
Medium rpm 1090
High rpm 1200 750
Heat Exchanger Discription Evaporator Condenser
Tube Material copper copper
Fin Type slot type Corrugation type
Rows / Stage (Plate fin configuration, forced draft)
2 15 1 20
FPI 18 18
Dimensions mm 610 315 25.4 706.2 482.6 22
Refrigerant Control Device Capillary Tube
Refrigeration Oil (c.c) SUNISO 4GDID or ATMOS M60
(350)
Refrigerant (R-22) g 940
Thermostat Electronic Control
Protection Device Overload Protector
Capillary Length mm Cooling: 470, Heating: 1160
Circulation L/min Cooling: 13.4, Heating: 4.5
Inner dia mm Cooling: 1.5, Heating: 1.2
Air Filter P.P Honeycomb
Refrigerant Circulation Control Device Capillary
Compressor Capacitor FV 30F, 370V
Fan Motor Capacitor FV 1.5F, 400V 1.8F, 400V

Specifications are subject to change without notice for further improvement


The amount of refrigerant (60g) for air purging not included

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

3 Dimensions

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

4 Refrigeration Cycle Diagram

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5 Block Diagram

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

6 Wiring Diagram

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

7 Operation Details
7.1. Cooling Mode Operation
When selecting the Cooling Mode Operation, the unit will operate according to the setting by the Remote Controller and the
operation is as the following.
Time Delay Safety Control

3 min. ---- The compressor is ceased for 3 minutes to balance the pressure in the refrigeration cycle.
(Protection of compressor).

Automatic Restarting Control

7 min. ---- The unit will automatically operate in 7 minutes even if the room temperature is not reached.
(Prevention of raising the humidity)

Anti-freezing Control

If temperature of evaporator is lower than 2C continuously


for 4 minutes, the compressor ill cease to prevent the
evaporator from freezing. Fan speed setting will not be
changed.
When temperature of evaporator reaches 10C,
compressor will restart.
During Cooling Mode Operation, the Time Delay Safety Control
is available.

Compressor Protection Control

If the outdoor fan motor does not run 50 seconds after the compressor starts, the compressor will cease and restart in 3
minutes.(Time Delay Safety Control is effective.)

If this symptom occurs repeatedly 3 times, the compressor will stop.


If the operation mode changed or the unit turned off by remote controller, Compressor Protection Control will be reset.

Anti-reversing Control

If the compressor has been continuously running for 5 minutes, and the difference of temperature between intake air and
evaporator is continuously lower than 2.5C or below for 2 minutes, the compressor is ceased for 3 minutes then restarts. (Time
Delay Protection Control is effective.)

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Automatic Fan Speed Mode

During Cooling Mode Operation, use remote controller to select Automatic Fan Speed.
Fan speed will be at the point between "high speed" and "medium speed".
Deodorization control.

Time Graph for cooling Operation

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

7.2. Soft Dry Mode Operation

When selecting Soft Dry mode operation, the operation will be cooling untill the room temperature reaches the set temp on the
remote control, and then Soft Dry will be actived. (During Soft Dry Mode the fan of indoor unit will operate at super low speed.)
Once soft Dry mode operation is turned off, indoor fan, compressor and outdoor fan will stop for 6 minutes.

Time Delay Safety Protection

During cooling mode operation, if the compressor ceased, it will not restart within 3 minutes.

Anti Freezing Control

Same as the denotation in Cooling Operation. (P.14)


(During Soft Dry Mode Operation, compressor will stop for at least 6 min.)

Compressor Protection Control

Same as the denotation in Cooling Operation. (P.14)

Anti-reverse Control

Same as the denotation in Cooling Operation. (P.14)

Automatic Fan Speed

During Soft Dry Operation, use remote controller to select Auto Fan Speed mode.
Indoor Fan Speed is at super low.
Deodorization control.

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Time Graph for soft dry operation

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

7.3. Heating Mode Operation

When selecting heating mode operation, the unit will operate according to the setting by the remote controller.

Time Delay Safety Protection Control

If the compressor stopped by switching off,turning off by remote controller, or power off, it will not restart within 3 minutes.
When room temperature reaches the set temperature on the remote controller, compressor stops and will not restart within 4
minutes.
3 minutes after the compressor stopped, indoor fan will stop for 1 minute. Then indoor fan will resume operation with the speed
at "super low".

Overload Protection Control

When temperature of indoor heat exchanger rises to 51C, outdoor fan will stop when temperature of indoor heat exchanger
falls to 49C, outdoor fan will restart.
When temperature of indoor heat exchanger rises to 65C or above, compressor stops, and will restart 4 minutes later.

Compressor Protection Control

Same as the denotation in Cooling Operation.(P.14)


Anti-Reversing Protection

If the compressor has been running for 5 minutes, but the difference of temperature between intake air and indoor heat
exchanger is continuously lower than 5C or below for 2 minutes, compressor will stop and resume operation in 4 minutes.

4-way Valve Control

During heating mode operation, 4-way valve is at "open" mode.


During heating mode operation, if the unit turned off , the 4-way valve will remain at "open" mode for 5 minutes.

Warm booting control

When turning on the unit by heating mode operation, indoor


fan will be activated when temperature of indoor heat
exchanger reaches 30C.

Warm boot operation ends when temperature of indoor


heat exchanger reaches 34 C.

During warm booting or within 3 minutes after the ending


the Ry-C will not turn off.

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Automatic Fan mode operation

When selecting automatic fan mode by remote controller during heating mode operation, the fan will operate at different speed
under different conditiors according to the temperature of indoor heat exchanger.

Time graph for heating mode operation

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Deice Control

Deice operation is to protect the outdoor unit from freezing.

Normal Deice Operation


Decing starts 30 minutes after heating mode operation or 60 minutes after the latest decing operation. If temperature of
outdoor piping, tested by TRS, falls to 3C (TRS OFF)or below for continuously 50 seconds, deicing operation starts.

Overload Deicing Operation


During heating operation, if the accumulative stopping time of outdoor fan reaches 60 minutes, deicing operation will start
1 minute after compressor starts.

Deicing operation ends under conditions below


1. After 12 minutes.
2. Temperature of outdoor unit rises to 4C.
3. Because of time delay (Td), deicing operation will not end immediately.

Once deicing starts, it will not end within 60 seconds.

When deicing operation ends, compressor will stop for 30 seconds, and 4-way valve remains at cooling mode operation for
10 seconds.

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Time Graph for Normal Deicing Operation

Time Graph for Overload Deicing

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CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

7.4. Automatic Mode Operation


Standard for determining operation mode

First Determination:

Second Determination:
One hour after the above determination, the unit will operate according to the table below.

1. Indoor fan operates at super low speed for 20 seconds.


2. After judging indoor air temperature, the operation is determined and operation continued at the mode determined.
3. If indoor temperature is less than 16C, heating operation will immediately operate.
4. After the operation mode has been determined, the mode does not change. However, Soft Dry mode operation induces cooling
mode operation.
5. If automatic mode operation is started while the unit is operating, operation will continue.
If current operation is in cooling mode (including the cooling mode operation when is a part of Soft Dry mode operation) it will
be maintained, and if current operation is not cooling mode, the appropriate operation mode is determined for 20 seconds at
super slow fan speed.
Then the selected mode will continue.
6. Room temperature adjustment

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7.5. Indoor Fan Motor Control

Automatic fan speed control


When automatic fan speed set, the available range for fan speed is from H to SLo
Manual Fan Speed Control
Basic fan speed can be manually adjusted (Lo, Med, Hi) by using the fan speed selection button.

Basic Fan Speed

Rotating Speed Of Indoor Fan Motor

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7.6. Airflow Direction Control


Airflow Direction Auto-control

When set at airflow direction auto-control with remote controller, the louver swings up and down as shown in the table below.
The louver does not swing when the indoor fan stops during operation.
When stop the unit with remote controller,the discharge vent is closed with the louver.
When temperature of indoor heat exchanger reaches 38C during heating mode operation, if temperature falls to 35C, airflow
direction will change from the lower limit to horizontal.

The left and right airflow direction louver can be adjusted manually.

Airflow direction manual control

When the airflow direction set button is pressed,the automatic airflow is released and the airflow direction louver moves up and
down as shown in thetable below. The louver can be stopped by releasing the button at the desired position.
When the remote controller is used to stop the operation,the discharge vent is closed with airflow direction louver.

Notes:

In heating mode operation


1. Airflow direction automatic control:
The airflow direction is automatically adjusted to horizontal direction when the temperature of indoor heat exchanger is low
and it will be automatically adjusted downward while the indoor temperature rises.

2. Airflow direction manual control:


The airflow direction is automatically adjusted to horizontal direction temperature of indoor heat exchanger is low. While
temperature of indoor heat exchanger rises, the airflow direction is automatically adjusted to the place set by the remote
controller.

In cooling or soft dry mode operation


If the compressor continues to operate for 60 minutes, and the louver direction is at No 4 or No 5,the fan speed is below Med,
the intake air temperature is below 29C and continues to change between 2C for 30 minutes, the louver direction will be at
No 2 in order to prevent dew around the discharge vent.

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8 Installation
8.1. Before Installation
WARNING

Engage dealer or specialist for installation. If installation done by the user is defective, it will cause water leakage, electrical
shock or fire.
Use the specified cable(1.5mm2) and connect tightly for indoor/putdoor connection.
Power supply connection to a circuit breaker for the permanent connection. Use an approved 10A circuit breaker for the
permanent connection. It must be a double pole switch with a minimum 3 mm contact gap.
The unit must be earthen, or it will cause fire or electric shock.

SELECT THE BEST LOCATION


INDOOR UNIT

There should not be any heat source or steam near the unit.
There should not be and obstacles blocking the air circulation.
A place where air circulation in the room is good.
A place where drainage can be easily done.
A place where noise prevention is taken into consideration.
Do not install the unit near the door way.
Ensure the spaces indicated by arrows from the wall, ceiling, fence or other obstacles.
Recommended installation height for indoor unit shall be at least 2.3m.

OUTDOOR UNIT

If an awning is built over the unit to prevent direct sunlight or rain, be careful that heat radiation from the condenser is not
obstructed.
There should not be any animal or plant which could be affected by hot air discharged.
Keep the spaces indicated by arrows from wall, ceiling, fence or other obstacles.
Do not place any obstacles which may cause a short circuit of the discharged air.
If piping length is over the common length, additional refrigerant should be added as shown in the table.

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8.2. Outline of installation

Installation works Installation parts Required tools

1. Installation of indoor, outdoor unit Installation plate A level gauge


1) Selet the best location........P.28 4 wooden screws Philips screw driver
2) Indoor unit installation........P.29 4 anchor bolts Electric drill hole coredrill (70mm)
Side cutter or electrical pliers

2. Piping and drainage of indoor unit Pipes: Gas side............. ...... 1/2" Flaring tools set
1) Prepare of piping........P.30 Gas side............. .......3/8" Specified torque wrenches
2) Connection of piping........P.31 Liquid side............. ...1/4" 18N.m.......Liquid side piping
For the right piping........P.31 Insulated drain hose 42N.m.......Gas side piping
For the left piping........P.32 Insulation materials 55N.m.......Gas side piping
Spanner.......Half union

3. In case of Embedded Piping Pipes: Gas side............. ...... 1/2" Flaring tools set
For the embedded piping........P.34 Gas side............. .......3/8" Specified torque wrenches
Liquid side............. ...1/4" 18N.m.......Liquid side piping
Insulated drain hose 42N.m.......Gas side piping
Insulation materials 55N.m.......Gas side piping
Spanner.......Half union

4. Connecting piping and cable to the Additional drain hose Specified torque wrenches
outdoor unit (Outer diameter......1.55mm) 18N.m.......Liquid side
1) Connecting the piping to the outdoor Connecting cable 42N.m.......Gas side
unit........P.35 (5-core wire/1.5mm 2) 55N.m.......Gas side
2) Connecting the cable........P.35 Locally approved cable

5. Air purging of the piping and indoor unit Installation materials provided Hexagonal wrench
1) Air purging........P.36 Tape provided Gas leak detector

6. Checking the drainage and connecting


the cable to indoor unit Connecting cable A glass of water
1) Checking the drainage........P.37 (5-core wire/1.5mm 2) Phillips screw driver
2) Connecting the inside/ outside Locally approved cable
cable........P.38
3) Connect the cable to the indoor unit
........P.38

7. Test Running Circuit breaker or time delay fuse


1) Connect the power supply........P.39 (consult an electrician)
2) Evaluation of the performance Operating instructions
........P.39 Thermometer

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8.3. Installation of indoor, outdoor unit


8.3.1. Select best location
8.3.1.1. Indoor unit 8.3.1.3. Piping lenght and elevation
There should not be any heat source of steam near the unit. Piping size Max piping Max
There should not be any obstacles to prevent the air Model Gas Liquid length elevation
circulation. (m) (m)
CS- 3/8 1/4 7 5
A place where air circulation will be good. SA9CKP/CU-
A place where drainage can be easily obtained. SA9CKP5
CS- 1/2 1/4 7 5
A place where noise prevention is taken into consideration. SA12CKP/CU-
Do not install the unit near the doorway. SA12CKP5

Ensure the spaces indicated by arrows from the wall,


ceiling, fence, or other obstacles.
From the floor, the height should be more than eye-level.

8.3.1.2. Outdoor unit


If an awning is built over the unit to prevent direct sunlight
or rain exposure, be careful that heat radiation from the
condenser is not restricted.
There should not be ary animals or plants which could be
affected by hot air discharged.
Ensure the spaces indicated by arrows from the wall,
ceiling, fence, or other obstacles.

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8.3.2. Indoor unit installation


The mounting wall is strong and solid enough to prevent it from
vibration.

8.3.2.1. Mount the installation plate on


the wall with four installation
plate fixing screws.
(If mounting the unit on the concrete wall, consider using
anchor bolts.)
Always mount the installation plate horizontally by aligning
the mark-off line with the thread and use a level gauge.

8.3.2.2. Drill the piping hole with 70mm


hole-core drill.
Line according to the arrows marked on the lower left and
right side of the installation plate.

To drill a hole in the wall and install a sleeve for tube assiy
Drill a 70mm hole sloping downward toward the outside of
the wall.
Insert the sleeve for tube assiy through the hole.
Fix the bushing to the sleeve.
Extrude 15mm of the sleeve then cut.
Caution
When the wall is horrow, please be sure to use the sleeve
for tube assy to prevent dangers caused by mice biting
the connecting cable.

Finish by sealing the sleeve with putty or caulking


compound at the final stage.

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8.4. Piping and drainage of indoor unit


8.4.1. Preparation of piping
8.4.1.1. Cut the pipes and the cable 8.4.1.3. Flaring the pipe
Use the accessory piping kit or pipes purchase locally. Insert the flare nuts, mounted on the connection ports of
Measure the distance between the indoor and the outdoor both indoor and outdoor unit, onto the copper pipes.
unit. Fit the copper pipe end into the bar of flare tool about 0.5-
Cut the pipes a little longer the measured distance. 1.5mm higher. (see Fig.A)
Cut the cable a 1.5m longer than the pipe lengh. Flare the pipe ends.

Fig.A

Model Pipe size


Gas side Liquid side
8.4.1.4. Tape the flaring portion to
CS-SA9CKP/ CU- 3/8" 1/4" protect it from dust or damage.
SA9CKP5
CS-SA12CKP/ CU- 1/2" 1/4"
SA12CKP5

8.4.1.2. Remove burrs


Remove burrs from cut edges of pipes.
Turn the pipe end down to avoid the metal powder entering
the pipe.
Caution
If burrs are not removed, the may cause a gas leakage

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8.4.2. Connection of piping


Remove the indoor piping
Pull the tube out of chasis.

5. Indoor unit installation


For the right piping
Hook the indoor unit onto the upper portion of
1. Pull the tube out of chassis. installation plate. (Engage the two hooks of the rear top
2. Insert the tube and drain hose into the hole. of the indoor unit with the upper edge of the installation
plate.)
3. Insert the connecting cable into the indoor unit through the
hole. Ensure the hooks are properly seated on the installation
plate by moving it left and right.
Do not connect the unit to power supply.
Make a small loop with the cable for easy connection
later.
4. Tape the tube, drain hose and cable.

6. Connecting the piping to the indoor unit


Align the center of the piping and sufficiently tighten the
flare nut with fingers.
Finally, tighten the flare nut with torgue wrench until the
wrench clicks.
When tightening the flare nut with torque wrench,
ensure the direction for tightening follows arrow on the
wrench.
Model Piping side Torque
CS-SA9CKP/ Liquid side 1/4" 18N.n
CU-SA9CKP5
CS-SA12CKP
CU-SA12CKP5
CS-SA9CKP/ CU- Gas side 3/8" 42N.n
SA9CKP5

31
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Model Piping side Torque


CS-SA12CKP Gas side 1/2" 55N.n
CU-SA12CKP5

3. Insert the connecting cable into the connecting cable


Do not connect the cable to the indoor unit.
Make a small loop with the cable for easy con nection.

For the left side piping

1. Route the indoor tubing with the drain hose to the hole.
Pull out the drain hose.
Exchange the hose and cap.

2. Insert the piping and connecting cable to indoor side


through the hole.

32
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

4. Indoor unit installation


Hook the indoor unit onto the upper portion of
installation plate. (Engage the two hooks of the rear top
of the indoor unit with the upper edge of the installation
plate.)
Ensure the hooks are properly seated on the installation
plate by moving it left and right.

7. Tape the piping, drain hose and connecting cable.

5. Connecting the piping to the indoor unit


Align the center of the piping and sufficiently tighten the
flare nut with fingers.
Finally, tighten the flare nut with torque wrench until the
wrench clicks.
When tightening the flare nut with torque wrench,
ensure the direction for tightening follows arrow on the
wrench.
Model Piping side Torque
CS-SA9CKP/ Liquid side 1/4" 18N.m
CU-SACKP5
CS-SA12CKP5/
CU-SA12CKP5
CS-SA9CKP/ Gas side 3/8" 42N.m
CU-SACKP5
CS-SA12CKP5/ Gas side 1/2" 55N.m
CU-SA12CKP5

6. Set the piping and the connecting cable to the back of


chassis with the clamping cover.

33
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.5. In case of embedded Piping 8.5.6. Connecting the piping


For the embedded piping Refer to the section "connecting the piping" in the directions
for the indoor unit.
Follow the same procedure for left rear and left piping. (Connecting the piping to the outdoor unit and checking the
8.5.1. Replace the drain hose gas leakage.)

8.5.2. Bend the embedded piping


Use a spring bender or equivalent to bend the piping so that
8.5.7. Connecting the cable to the indoor
the piping is not crushed.
unit
The cable can be connected without removing the front
grille.

8.5.3. Install the indoor unit. Fig.B

8.5.4. Cut and flaring the embedded 8.5.8. Install the indoor unit fixly.
piping [REFERENCE Fig.B, Fig.C]
When determining the dimensions of the piping, slide the
unit all the way to the left on the installation plate.
Refer to the section cut and flaring the piping in the
directions for the outdoor unit. (see P.30)

8.5.5. Pull the connecting cable into the


indoor unit.

Fig.C

34
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.6. Connecting piping and the cable to outdoor unit


8.6.1. Connecting the piping to outdoor unit

1. Align the center of the piping and sufficiently tighten the flare nut with fingers.

2. Finally tighten the flare nut with torque wrench unit the wrench click.

When tightening the flare nut with torque wrench, ensure the direction for tightening follows the arrow of the wrench.

Model Piping side Torque


CS-SA9CKP/ CU- Liquid side 1/4" 18N.m
SA9CKP5
CS-SA12CKP/ CU-
SA12CKP5
CS-SA9CKP/ CU- Gas side 3/8" 42N.m
SA9CKP5
CS-SA12CKP/ CU- Gas side 1/2" 55N.m
SA12CKP5

Caution
When connecting the piping, always use a torque wrench. Other
tools may cause damage to the flare nut because of improper
force.

3. Ensure not to let the piping exposed to air.

8.6.2. Connecting the cable

1. Remove the top cover from the unit by loosening the four screws.

2. Remove the control board cover by loosening the screw.

3. Connect the locally approved cable (1.5mm2) to the terminals on the control board individually.

4. Secure the cable onto the control board with the holder (clamber).

5. Attach the control board cover and the top cover to the original position with the screws.

35
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.7. Air purging of the piping and indoor unit


8.7.1. Air purging
The air which contains moisture is remaining in the refrigeration cycle may cause malfunction on the compressor.
1. Remove caps from the 2-way and 3-way valves.
2. Remove the service-port cap from the 3-way valve.
3. To open the valve, turn the valve stem of 2-way valve counter-clockwise approximately 90 and hold it there for 10 seconds,
then close it.

4. Check a gas leakage of the connecting portion of the piping.

5. Set the both 2-way and 3-way valves to open position with the hexagonal wrench for the unit operation.

36
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.8. Checking the drainage and connecting the cable to indoor unit
8.8.1. Checking the drainage
1. Remove the front grille from the cabinet
When removing the front grille for maintenance purposes,
etc, carry out by the following procedures.
a. Set the vertical airflow direction louver (1) to the
horizontal position.
b. Remove the two caps on the front grille as shown in the
illustration at right, and then remove the two mounting
screws.
c. Pull the lower section of the front grille toward you to
remove the front grille.
When reinstalling the front grille, first set the vertical airflow
direction louver to the horizontal position, and then carry out
by steps 3 and 2 in that order. At this time check to sure that
the fixing tabs on the top inside edge of the front grille are
securely inserted into the respective slots.

3. Drainage control for outdoor unit


If a drainage plug is applied, the outdoor unit should at
least be 3 centimeters high from the floor.
If is better not to use the drainage plug if the
temperature is lower than 0C, since icing of the
condensed water may block the water flow.

2. Checking the drainage


Pout a glass of water into the drain train traystyroform.
Ensure water flow out from drain hose of indoor unit.

37
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.8.2. Connecting the Indoor/Outdoor


connecting cable
It does not need to remove the front grille when connecting the
indoor/outdoor connecting cable.
1. Open the front grille.
2. Open the cover of the control board by loosening the fixing
screw.
3. Connect the indoor/outdoor unit connecting cable to the
terminals of the indoor unit.

8.8.3. Connect the cable to the indoor


unit
Connect the locally approved cable (1.5mm2) to the terminals
on the control board individually according to the outdoor
connection.
Ensure the colour of wires of outdoor unit and the terminal
No are the same to the indoors respectively.
Secure the cable onto the board with the holder (clamper).
Both the unit and the power supply socket should be
properly grounded.

38
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

8.9. Test Running 8.9.2. Evaluation of the performance


8.9.1. Connect the power supply 1. Operate the air conditioner for 15 minutes.
2. Measure the temperature of the intake and discharge air.
1. Connect the power supply cord to independent power
3. Ensure the difference betwan the intake temperature and
supply.
the discharge is more than 8C in cooling operation, or
Circuit breaker is necessary. more than 14C in heating operation.
2. Prepare the remote controller
Insert two batteries
Remove the cover from the back of the remote
controller.

Insert two batteries


Be sure that the (+) and (-) directions are correct.
Be sure that both batteries are new.
Re-attach the cover.
Slide the cover back into position.
3. Operate the unit at cooling mode operation for 15 minutes
or more.

39
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9 2-way, 3-way Valve


2-way Valve (Liquid Side) 3-way Valve (Gas Side)

Works Shaft Position Shaft Position Service Port

Shipping Close Closed Closed


(With valve cap) (With valve cap) (With cap)

Air purging (Installation and Re- Open Closed Open


installation) (Counter-clockwise) (clockwise) (Push-pin)

Operation Open Open Closed


(Counter-clockwise) (With valve cap) (With cap)

Pumping down Closed Open Open


(transfering) (clockwise) (counter-clockwise) (Connected manifold
gauge)

Evacuation Open Open Open


(Servicing) With vacuum pump

Charging Open Open Open


(servicing) (With charging cylinder)

Pressure check Open


(Servicing) Open Open (Connected manifold
gauge)

Gas releasing Open


(Servicing) Open Open (Connected manifold
gauge)

40
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.1. Air purging (Installation)


Required tools:
The air in the indoor unit and in the piping must be purged.
hexagonal wrench, adjustable wrench, torque wrench, If air remains in the refrigeration pipings, it will affect the
wrench to hold joints and gas leak detector. compressor, reduce the cooling capacity and could lead to
The additional gas for air purging has been charged in the a malfunction.
outdoor unit.
However, if the flare connections have not been done
correctly and there are gas leaks, a gas cylinder and the
charge set will be needed.

Service port cap


Be sure using a torque wrench to tighten the service port cap (after using the service port), so that it prevents the gas leakage
from the refrigerant cycle.

Procedure:
1. Recheck the piping connection.
2. Open the valve stem of the 2-way valve counter-clockwise,
wait 10 seconds and then set it to close position
Be sure to use a hexagonal wrench to operate the valve 7. Mount the valves stem nuts to the 3-way and 3-way valve.
stem.
8. Check for gas leakage
3. Check for gas leakage.
At this time, especially check for the leakage from the 2-
Check the flare connections for gas leakage. way and 3-way valves stem nuts, and from the service
4. Purge the air from the system port cap.
Set the 2-way valve to the open position and remove the Caution
cap from the 3-way valves service port. If gas leakage is found in step (3) above, take the following
measure.
Using hexagonal wrench to press the valve core pin, 1. If the gas leaks stop when the piping connections are tighten
discharge for 3 seconds and then wait for 1 minute further, continue working from step (4).
Repeat this for 3 times. 2. If gas leaks does not stop when the connections are
retighten, repair the location of the leak, discharge all of the
5. Use torque wrench to tighten the service port cap to a gas through the service port, and then recharge with the
torque of 1.8kg.m (18N.m) specified amount of gas from a gas cylinder.

6. Set the 3-way valve to the opened position.

41
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.2. 2 Pumping down


(For Re-installation)

Procedure
1. Confirm that both 2-way and 3-way valves are set to open 6. Operate the air conditioner at the cooling cycle and stop it
positions. when the gauge indicates 2 kg/cm2G (0.1Mpa).
Remove the valve stem caps and confirm that the valve If the unit cannot be operate at the cooling mode
stems are in the open position. operation (weather is rather cool), press the pump
Be sure using a hexagonal wrench to operate the valve down, switch on the indoor unit, so that the unit can be
stems. operated.
2. Operate the unit for 10-15 minutes. 7. Immediately set 3-way valve to the closed position.
3. Stop operation and wait for 3 minutes, then connect the Do this quick so that the gauge ends up indicating 3 to
charge set to the service port of the 3-way valves. 5 kg/cm2G. (0.3 to 0.5 Mpa).
Connect the charge hose with the push pin to the 8. Disconnect the charge set, and mount the 2-way and 3-way
service port. valve stems nuts and service port cap.
4. Air purging of the charge hose Use torque wrench to tighten the service port cap to a
torque 1.8kg.m (18N.m).
Open the low-pressure valve or the charge set slightly to
air purge from the charge hose. Be sure to check for gas leakage.
5. Set the 2-way valve to the close position.

42
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.2.1. 2-1 Re-air purging

Procedure
1. Confirm that both 2-way and 3-way valves are set to the 5. Discharge the refrigerant
closed position. Open the valve on the charging cylinder and discharge
2. Connect the charge set and a charging cylinder to the the refrigerant unit the gauge indicates 3 to 5 kg/cm2G
service port of the 3-way valve. (0.3 to 0.5 Mpa).
3. Air purging 6. Disconnect the charge set and the charging cylinder, and
Open the valves on the charge set and charging set the 2-way and 3-way valves to the open position.
cylinder, purge the air by loosening the flare nut on the Be sure to use a hexagonal wrench to operate the valve
2-way valve approximately 45for 3 seconds, then close stems.
it for 1 minutes; repeat this 3 times. 7. Mount the valve stem nuts and the service port cap.
After purging the air, use a torque wrench tightenting the Be sure to use a torque wrench to tighten the service
flare nut on the 2-way valve. port cap to a torque 1.5kg.m (18N.m).
4. Check for gas leakage Be sure to check for gas leakage.
Check the flare connections for gas leakage.

43
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.2.2. 2-2 Balance refrigerant of the 2-way, 3-way valves

(Gas leakage)

Procedure
1. Confirm that both 2-way and 3-way valves are set to the open position.
2. Connect the charge set to the service port of the 3-way valve.
Leave the valve on the charge set closed.
Connect the charge hose with the push pin to the service port.
3. Open the valves (low side) on the charge set and discharge the refrigerant until the gauge indicates 0.5-1 kg/cm2G (0.05-
0.1Mpa).
If there is no air in the refrigerant cycle [the pressure when the air conditioner is not running is higher than 1kg/cm2G
(0.1Mpa)], discharge the refrigerant until the gauge indicates 0.5 to 1 kg/cm2G (0.05 to 0.1Mpa). If this is the case, it will not
be necessary to apply a evacuation.
Discharge the refrigerant gradually, if it is discharged too suddenly, the refrigerant oil will also be discharged.

44
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.3. Evacuation (Installation)

(No refrigerant in the refrigeration cycle)

Procedure
1. Connect the vacuum pump to the charge sets centre hose.
2. Evacuation for approximately 1 hour.
Confirm that the gauge needle has moved toward-76cmHg (-0.1Mpa) [vacuum of 4 mmHg or less].
3. Close the valve (low side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle dose not move
(approximately 5 minutes after turning off the vacuum pump).
4. Disconnect the charge hose from the vacuum.
Vacuum oil
If the vacuum pump oil becomes dirty or depleted, replenish as needed.

45
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

9.3.1. Gas charging

(After evacuation)

Procedure
1. Connect the charge hose to the charging cylinder
Connect the charge hose which was disconnected from This is different from previous procedures.
Because you are charging with liquid refrigerant from the gas
the vacuum pump to the valve at the bottom of the side, absolutely do not attempt to charge with large amounts of
cylinder. liquid refrigerant while operating the air conditioner.
If you are using a gas cylinder also use a scale and
reverse the cylinder so that the system can be charged 4. Immediately disconnect the charge hose from the 3-way
with liquid. valves service port.
2. Purge the air from the charge hose Stopping part-way will allow the refrigerant to be
Open the valve at the bottom of the cylinder and use a discharged.
screwdriver to press the check valve on the charge set If the system has been charged with liquid refrigerant
to purge the air. (Be careful of the liquid refrigerant.) while operating the air conditioner, turn off the air
The procedure is the same if using a gas cylinder. conditioner before disconnecting the hose.
3. Open the valve (low side) on the charge set and charge the 5. Mount the valve stem nuts and the service port.
system with liquid refrigerant. Use a torque wrench to tighten the service port cap to a
If the system cannot be charged with the specified torque of 1.8kg. m (18N.m).
amount of refrigerant, it can be charge with a little at a Be sure to check for gas leakage.
time (approximately 150g each time) while operating the
air conditioner in the cooling cycle.
However, one time is not sufficient, wait approximately
1 minute and then repeat the procedure. (Pumping
down pin)

46
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

10 Disassembly of the parts


Inspection Points for the indoor electronic controller
1. Open the front grille and cover of the control board, the
electronic controller, signal receiver and indicators can
be seen.

Fig 1

Fig 2
Removal procedure for the fan motor
1. Remove the connector CN-MTR of fan motor, and
connector CN-STM of step fan motor, loosen the
grounding wire (yellow-green),and pull the sensor out
from the socket.
(See Fig 1)

2. Remove the control board. Loosen the upper, left and


right tabs, and pull out the control board. (Refer to Fig 2,
Fig 3, Fig 4).

Fig 3

Fig 4

47
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

3. Remove the fan motor.


Loosen the fan motor securing screw at the junction of
the cross fan. (see Fig 5)

Fig 5

Remove the special tab, and pull the fan motor out.
(see Fig 6, Fig 7)

Fig 6

Fig 7

48
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Removal procedure of the cross flow fan

1. Remove the fan motor.


(Refer to the removal procedure of fan motor, Fig 8)

Fig 8

Remove the securing screw of the front grille, pull the


front grille down towards you.

2. Loosen the bearing on the left side of the cross flow fan.

Fig 9

3. Take off the securing-tabs to the left of the heat


exchanger.
Pull the heat exchanger forward (left side). (Fig 10)
The cross flow fan can be removed. (Fig 10)

Fig 10

49
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Remote control reset


If the display is chaotic or can not be adjusted, use a pin to
gently press reset button to reset the remote control to the
original set by manufacturer.(Fig 11 )

Fig 11

Remove the back lid of the remote controller and you will find terminal two s, it is possible to select from 2 types of
transmission codes by shorting the terminals.

Fig 12

50
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

11 Trouble-shooting guide
Refrigeration cycle system
In order to diagnose malfunctions, make sure that there are no
electrical problems before inspecting the refrigeration cycle.
Such problems include insufficient insulation, problem with the
power source, malfunction of compressor or fan.
The normal outlet air temperature and pressure of the
refrigeration cycle depends on various conditions, the standard
values for them are shown in the table to the right.

51
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

11.1. Relationship between the condition of air conditioner and pressure


and electric current
Cooling mode Heating mode
Condition of the air
conditioner Low Pressure High Pressure Electric current Low Pressure High Pressure Electric current
during operation during operation

Insufficient refrigerant
(gas leakage)

Clogged capillary tube

Short circuit in the


indoor unit

Heat radiation
deficiency of the
outdoor unit

Insufficient compression

11.2. Diagnosis methods of a malfunction of a compressor and a 4-way


valve

Nature of fault Symptom

Electric current during operation becomes approximately 80% lower than the normal level.

Insufficient compressing of a compressor The discharge tube of the compressor becomes abnormally hot (normally 70~90C).

The difference between high pressure and low pressure becomes almost zero.

Electric current reaches a high level abnormally, and the value exceeds the limit of an ammeter.
In some cases, a breaker turns off.
Locked compressor
The compressor has a humming sound.

Electric current during operation becomes approximately 20% lower than the normal valve.
Inefficient switches of the 4-way valves
The temperature difference between from the discharge tube to the 4-way valve and from
suction tube to the 4-way valve becomes almost zero.

52
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

12 Technical Data
Thermostat characteristics

CS-SA9CKP/CU-SA12CKP5

53
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

Operating characteristics

CS-SA9CKP/CU-SA9CKP5

CS-SA12CKP/CU-SA12CKP5

54
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

13 Exploded View
CS-SA9CKP/CS-SA12CKP

55
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

14 Replacement Parts List


CS-SA9CKP/CS-SA12CKP
No. DESCRIPTION&NAME Qty CS-SA9BKP5 CS-SA12BKP5 RE
1 CHASSY ASSY 1 CWD50C1234 CWD50C1234
2 FAN MOTOR 1 CWA921097 CWA921097 *
3 CROSS FLOW FAN COMPLETE 1 CWH02C1004 CWH02C1004
6 EVAPORATOR 1 CWB30C1139 CWB30C1139 *
7 TUBE ASSY COMPLETE 1 CWT01C2492 CWT01C2491
8 DISCHARGE GRILLE COMPLETE 1 CWE20C2157 CWE20C2157
9 MOTOR-AIR SWING 1 CWA98259+C CWA98259+C *
10 LEAD WIRE-AIRSWING MOTOR 1 CWA67C3837 CWA67C3837
11 DRAIN PLUG 1 CWH52C003 CWH52C003
12 VANE-LEFT 1 CWE24C1032 CWE24C1032
13 VANE-RIGHT 1 CWE24C1031 CWE24C1031
14 VANE-VERTICAL 1 CWE241073 CWE241073
15 CONTROL BOX 1 CWH14C3169 CWH14C3170 *
16 CONTROL BOARD 1 CWH102106 CWH102106
17 TERMINAL BOARD COMPLETE 1 CWA28C2084 CWA28C2086 *
18 LEAD WIRE-POWER 1 CWA20C2254 CWA20C2254 *
19 TRANSFORMER-COMPLETE 1 CWA401030 CWA401030 *
20 SENSOR COMPLETE 1 CWA50C2064 CWA50C2064 *
21 CONTROL PCB 1 CWA742817 CWA742818 *
22 RECEIVER 1 CWA742509 CWA742509 *
23 COVER-CONTROL BOX 1 CWH131103 CWH131103
24 INDICATOR COMPLETE 1 CWE39C1048 CWE39C1048 *
25 HOLDER-INDICATOR 1 CWD932170 CWD932170
26 INDICATOR PCB 1 CWA742707 CWA742707
27 LEAD WIRE-INDICATOR 1 CWA67C4037 CWA67C4037
28 FRONT COVER-CONTROL BOX 1 CWH131102 CWH131102
29 REMOTE CONTROL COMPLETE 1 CWA75C2285 CWA75C2285 *
30 FRONT GRILLE COMPLETE 1 CWE11C2670 CWE11C2670
31 INTAKE GRILLE ASSY 1 CWE22C1075 CWE22C1075
32 COVER-TERMINAL 1 CWE141035A CWE141035A
33 SCREW-FRONT GRILLE 2 CWH55362 CWH55362 *
34 CAP-FRONT GRILLE FIXING SCREW 2 CWH521025B CWH521025B
35 AIR FILTER 2 CWD001050 CWD001050
36 DRAIN PIPE 1 CWH85281 CWH85281
37 BAG COMPLETE-INSTALLATION 1 CWH82C264 CWH82C264 *
38 OPERATION & INSTALLATION INSTRUCTIONS 1 CWF56C3596 CWF56C3596
39 INSTALLATION PLATE 1 CWH36K1008 CWH36K1008
* ADVANCED INVENTORY SUGGESTED

56
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

15 Exploded View
CU-SA9CKP5/CU-SA12CKP5

57
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

16 Replacement Parts List


CU-SA9CKP5/CU-SA12CKP5
No. DESCRIPTION&NAME Qty CU-SA9BKP5 CU-SA12BKP5 RE
1 BASE ASSY 1 CWD50K623A CWD50K2059A
2 FAN MOTOR 1 CWA95327 CWA951210 *
3 HOLDER-FAN MOTOR 1 CWD54191 CWD541020
5 FIXING SCREW-FAN MOTOR 1 CWH55027 CWH55406
6 PROPELLER FAN 1 CWH00K052 CWH03K1006
7 NUT-P.FAN 1 CWH56032 CWH56053
8 COMPRESSOR 1 CWB09617 CWB092117 *
9 MOUNT RUBBER-COMPRESSOR 3 CWH50077 CWH50055
10 NUT-COMP.MOUNT 3 CWH56000 CWH4582065
11 CONDENSER 1 CWB32C1187 CWB32C1176 *
12 HOLDER-COUPLING 1 CWH35K019A CWH351017
13 3-WAY VALVE 1 CWB011008 CWB011097 *
14 2-WAY VALVE 1 CWB02524 CWB021072 *
15 4-WAY VALVE 1 CWB00002 CWB00003 *
16 TUBE ASSY-CAPILLARY 1 CWT01C287 CWT01C2494
17 TUBE ASSY 1 CWT01C2046 CWT01C2435 *
18 V-COIL COMPLETE 1 CWA43C2001 CWA43C2001 *
19 STRAI NER 1 CWB11025 CWB11025
20 SOUND PROOF PANEL 1 CWH15268 CWH151026
21 SOUND PROOF MATERIAL 1 CWG30779 CWG30779
22 OVER LOAD PROTECTOR 1 CWA12371 \ *
23 HOLDER-O.L.P. 1 CWH7041200 \ *
24 TERMINAL COVER 1 CWH17006 CWH17006
25 NUT FOR TERMINAL COVER 1 CW7080300 CW7080300
26 CONTOL BOX COMPLETE 1 CWH14C3174 CWH14C3174
27 CONTROL BOARD 1 CWH102026 CWH102026
28 ELECTROMAGNETISM 1 CWA00059 CWA00059
29 TERMINAL BOARD ASSY 1 CWA28K1004 CWA28K1003 *
30 CAPACITOR-COMPRESSOR 1 DS441256CPXC DS441306CPXE *
31 HOLDER-CAPACITOR 1 CWH30165 CWH30165
32 CAPACITOR-FAN MOTOR 1 CWH31342 DS441185XPQA *
33 SURFACE COVER 1 \ CWE031015A *
34 FRONT PANEL-CABINET 1 CWE06C1013A CWE06C1041
35 RIGHT BOARD 1 \ CWE041050A
36 LEFT BOARD 1 \ CWE041039A
37 CABINET COMPLETE 1 CWE00K1037A \
38 CONTROL BOARD COVER 1 CWH13475 CWH131135
* ADVANCED INVENTORY SUGGESTED

58
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

17 ELECTRONIC CIRCUIT DIAGRAM

ELECTRONIC CIRCUIT DIAGRAM SCHEMATIC DIAGRAM 1/2

OLP R FAN MOTOR


RELAY(B)
GRY Y
R 3 B
Y
G B
6 B
GRY
COMPRSSOR CAPACITOR
2
BL BRY R
8 7
W
CAPACITOR RELAY(A)
BL BL 3
BL BL
6 B
BL BL
CAPACITOR
2
TRS B
BR 8 7

W
TERMIMAL
(OUTDOOR UNIT)
A C220
F 50Hz 1(L) 2(N) 3 4 TERMIMAL 4-WAY VALVE
POWER SW.
BL W R BLUE THERMO FUSE
TRANSFORMER
A40C246 (102 C)
THERMO FUSE

(99 C)

3 1
3 1 SM-3

BR AC GR HOT FM B B
CN-T 1 2 3 1 CN-FUSE
AC AC
CT1 (VH2) (XH3 .WH )
A40322

RY-C

FUSE
CR4 A59015

(2A) IC4 IC2


RY-HOT

250V DB1
SSR2

ZNR3 S1VB20 AN78M12


ZNR1 454C367 ~ 78M05

- + 12V
I 12V O I 5V O
+ + +
G C5 G C2
C1
~ 2200* 25V 100*
~ 35V 470* 10V
SSR1

ZNR2

D
~
Q6
+ - UN421F R21
SSR2 10K
R22 D3 D1
10K MA723TA MA165TA
1
2
+ RY-HOT
C21 R23 C11 3
33* 51K 0.01* 4
16V 5
Q7
6
+ - UN421F
UN421F 7
SSR1
8
RY-M 16 1 9
C 10
11
RY-H 15 2
Q3 12
13
BEEPER/A48004 14
14 3
BZ 15
FAN MOTOR (VH-7 . W )
R17 16
CN-FM RY-H 47* R15 IC
D2 17
Y 2W
1 ERA15-01 1K 18
2 RY-M 19
BR 20
3
4 21
O R29
22
5 2.2K
RY-C 23
BL 6 +
C16 24
7 R30
35V 25
B 470* 10K
26
CR3 A59015 Q1
27
2SC1741A
28
CR2 A59015 29
30
L2
A43036 31
CR1 A59015 32

(VH3.W )
CN-C
R
1
B 2
3
C-FM
A 1.0*F
450V

1 2 3 4 5

59
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

SCHEMATIC DIAGRAM 2/2


fig.1
SENSOR(THERMO RISISTOR) CHARATERISTICS
fig.3
70
PA R T 1 PIPE SENSOR.
fig.2
2 IN TAKE AIR SENSOR.
R24 60 IN TAKE AIR / PIPE temp.
MODEL

RISISTANCE
50

1 4
40

VOLTAGE
2
CS-SA9BKP5 53.6K 3
( k*) 30

(V) 2
20 IN TAKE AIR temp.
IC1 56 pin
CS-SA12BKP5 31.6K 10
1
PIPE TEMP.
IC1 57 pin

0 0 10 20 30 40 50 60
-10 0 10 20 30 40 50 70
TEMP. ( C )
TEMP. ( C)

R : RED
BL : BLACK
CIRCUIT B : BLUE
BR : BROWN
O : ORANGE
GRY : GREY
Q2 G : GREEN
R14 UN4211
5.1K Y : YELLOW
C19
0.022* W : WHITE
C12
0.1* R19
R1 Y/G : YELLOW/GREEN
10K
5.1K

RECEIVER
5V
PH302C
1 8
0.01*
2 7
330*
3 6
fig.3 RX 137K 0.01*
J2 (KR3) 4 5
R24
CN-RCV
18.2K R20 UPC2800GR
26.1K R16 R12 3 1
IC1 J1
5.1K 1K
2 2 47*
A52D011F062 6.3V
1 3
C14 +
0.01* C7
64 + 10V CN-RCV
POWER C13 100*
63 10V (PH3)
RA1
62 100* 24Kx3
61
60
REMOTE CONTROL TEST 59
C24 4 PIPE SENSOR
58 fig.2 0.01* J3 3 (15K.3950)
57
AN MOTOR INTAKE AIR TEMP. 56 2 IN TAKE AIR SENSOR
+ + R6
55 C6 R7 C15 1 (20K.3950)
16V 20K 16V 15K
54 fig.1
10* 10* CN-TH
53 R18 X1 8MHz
(KR4. W)
LOW FAN 52 150K + - C24
HIGH FAN 51 10V R26
51 100* R13 100K R25 ZD1
BEEPER OCSILLISCOPE 1K
10K Q5 7.5EL1
50 +
GROUND POWER C4 2SC1740S R11
49
R5 10K C22 50V 11K
COMPRESSOR 48
10V 1*
CLOCK 47 100* Q4 (KR5. W) MOTOR(AIR SWING)
REMOTE CONTROL 46 R31 C3
2SC1740S CN-STM
45 6.2K 0.01*
1 1
RESET 43
4 9 13 2
42 2
5 12
STEP MOTOR 41 3 3
6 11 4
SIGNAL (OUT) 40
7 10
4
39
1K 5 5
R9 8 (KR-4)
TEST(IN) 38
IC3
37 CN-DISP
UPA2003C
TEST(OUT) 36 RA2 LED
PUMP 35 10Kx3 1 4
DISPLAY R2 330*
34 2 3 OPERATION (G)
DISPLAY R3 330*
GROUND 33 3 2 TIMER (O)
4 1
CN-DISP
C23 + (PH4)
10V INDICATOR
100*
C17 R10 R8 TEST
C18
0.01* 1K 0.01* 1K

(NH2)

SW1 SW2
AUTO SW PUMP SW CS/CU-SA9BKP5/CS/CU-SA12BKP5

6 7 8 9 10

60
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

17.1. REMOTE CONTROL

61
CS-SA9CKP CU-SA9CKP5 / CS-SA12CKP CU-SA12CKP5

17.2. PRINTED CIRCUIT BOARD (REMOTE CONTROL)

62 Printed in China

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