MAAN Aluminium Limited (Formerly known as Man Aluminium Ltd.

) was established in the

year 1989 at the strategic location placed in central India Pithampur, Madhya Pradesh. We
started with a modest capacity of 3600 MT per annum and current capacity is 10,200 MT per
annum. Today we are listed at the BSE (Bombay Stock Exchange) and the NSE (National Stock
Exchange).

MAAN products have been well accepted by major OEMs (Original Equipment
Manufacturers) whose requirements are critical and typical in terms of Alloy Compositions,
specified Tolerances on Dimensions, which could be as stingent as DIN Systems. We are also
privileged to be one of the preferred suppliers to the Indian Army (Ordinance Equipment
Factory), Rail Coach Factory and ALIMCO (Artificial Limbs Manufacturing Corp. of India), to
name a few out of 100 satisfied consumers.

We are one of the Largest Manufacturers & Exporters of Aluminium Extruded Products in
India. The company has a strong foundation and presents itself globally with our customers
expanding to many countries in Middle East, Europe, Africa and the United States of America.
Our main expertise is in producing critical custom-made profiles ranging up to 10,000
different Shapes.

We at MAAN, Pithampur have 3 Extrusion Presses of 1460 USTON, 1400 USTON, 1100
USTON with capacity sizes ranging from 5 7. All our equipments have been revamped to
the current technology with automated conveyerized run out systems, pullers and
stretchers. In order to cater our end users, we have on site 2 Anodizing units with a capacity
of 1800 TPA, where the material is supplied with anodic coating of 3 25 microns with cold
sealing. We offer silver, matt and all intermittent shades between light bronze to deep black.
Though we have in-house Hot Top Casting facilities providing approximately 1200 MT per
month, more than 60% of our consumption are from Homogenized Wagstaff Billets sourced
from primary Aluminium providers.
Global Presence

Currently Maan Aluminium is serving the needs

of its customers spread across the Globe. It has
established it self as a reputed and trusted brand
in the filed of Aluminium Extrusion through its
wide range of quality product offerings.
Maan has the distinction of being an extrusion company to have ISO : 9001 : 2008
Certification from worlds renowned certification agency TUV NORD.

These few words on QUALITY POLICY make a complete picture of our organisation. Quality
and Customer services are Management Commitments. Our Quality Assurance Laboratory is
equipped with modern and up to date testing facilities such as the Optical Emission Colour
Spectrometer to check the chemical composition of the desired Aluminium Alloy being
produced by us.

We have also installed state of the art Complete Laboratory with equipments such as the
Spectrometer, Computerised UTS Tensile Machine, Brinnel Hardness Tester, Rockwell
Hardness Tester, Conductivity Meter, Profile Projector and various other types of Gauges to
measure quality of our product right from the raw material stage till the end applications to
ensure high quality extrusion products required in various industrial sectors.

Extrusion Dies are heart of any extrusion industry, so to achieve a very high level of
dimensional accuracy and smooth surface finish we have an In-house Tooling Facility with
complete range of CNC Milling, CNC Wire Cut, EDM and Complete Heat Treatment facility.

Apart from the given infrastructure, our Quality Control Department keeps constant
supervision through efficient quality management systems on processes and systems to
ensure optimum final product quality. Research and Development under our technical
experts is an ongoing process for continuous lean production and spot improvements by
appropriate corrective and preventive measures.

However, the key concern is integrated in marketing with a satisfied customer as main flows
of all our activities and efforts with the help of Men & Machine.
Profile CCD : 165 mm max for hollow profiles & 180 mm max for solid profiles.
Wall Thickness : 0.90 mm minimum
Profile Area : 9 sq mm minimum to 2500 sq mm
Max Billet Weight : 31kgs
Alloys Available : AA: 1100, 1050, 1060, 1070, 1070ec, 6063, 6061, 6005, 6066,
6101, 6351 & 6082 etc.
Chemical & Physical Properties : As per IS, BS, ASTM, & DIN Standards
(as per customer requirement)
Minimum order Quantity : 250 kgs per Profile
Cut Length : 1.6 mtrs to 6.00 mtrs (smaller cut length subjected to enquiry )
Quantity & Shipping Tolerance : +/- 10% of order quantity
Dimensional Tolerances & as per IS, BS, ASTM, & DIN Standards
Alloy Composition (as per customer requirement)
Anodizing : Matt Finish & Silver = 3 to 25 microns
Colour Anodizing : Champagne, Light , Medium , Dark Bronze and Black
Stretcher capacity : 60 tons

LIMITS FOR 60 TONS STRETCHER

Typical value Effective Max cross sectional Max Size

Sl. Max Dia
of Y.S in capacity of can be stretched Square Bar Alloy
No. Rod mm
Kg/mm2 stretcher Sq mm mm
1 4.00 12500 126.20 111.45 1050
2 5.00 10000 112.90 100.00 1100
3 9.00 5555 84.1 74.50 6063
4 9.00 5555 84.1 74.50 6101
5 14.00 3570 67.45 59.75 6005
50000 KGS

6 14.70 3400 65.85 58.30 6061

7 15.50 3225 64.10 56.60 6351
8 21.00 2380 55.10 48.80 6066
9 29.50 1695 46.45 41.15 2014
10 28.00 1785 47.65 42.25 2017
11 9.00 5555 84.10 74.50 5052
12 12.00 4160 72.80 64.50 5086
Indian Standard
 Indian Standard (IS : 733 - 1983)
Specification for chemical composition of wrought aluminium
and aluminium alloy bars and sections for general engineering purposes
(Clauses 0.4 and 5.1)
(Composition limits are in percent maximum unless shown otherwise)

Desig- Aluminim Copper Magne- Silicon Iron Manga- Zinc Titanium Chromium Remargs
nation sium sium and/or other
grain refining
elements
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11)
19000 99.0 Min 0.1 - 0.5 0.6 0.1 - - - Ti + V = 0.07; Total impurities = 1.00
19500 99.5 Min 0.05 - 0.3 0.4 0.05 - - - Ti + V = 0.07; Total impurities = 0.50
19600 99.6 Min 0.05 - 0.25 0.35 0.03 - - - Ti + V = 0.05; Total impurities = 0.40
24345 Remainder 3.8-5.0 0.2-0.8 0.5-1.2 0.7 0.3-1.2 0.2 0.3 0.3
24534 Remainder 3.5-4.7 0.4-1.2 0.5-0.7 0.7 0.4-1.2 0.2 0.3 -
43000 Remainder 0.1 0.2 4.5-6.0 0.6 0.5 0.2 - -
46000 Remainder 0.1 0.2 10.0-13.0 0.6 0.5 0.2 - -
52000 Remainder 0.1 1.7-2.6 0.6 0.5 0.5 0.2 0.2 0.25 Cr + Mn = 0.5
53000 Remainder 0.1 2.8-4.0 0.6 0.5 0.5 0.2 0.2 0.25 Cr + Mn = 0.5
54300 Remainder 0.1 4.0-4.9 0.4 0.7 0.5-1.0 0.2 0.2 0.25
63400 Remainder 0.1 0.4-0.9 0.3-0.7 0.6 0.3 0.2 0.2 0.1
64423 Remainder 0.5-1.0 0.5-1.3 0.7-1.3 0.8 1.0 - - -
64430 Remainder 0.1 0.4-1.2 0.6-1.3 0.6 0.4-1.0 0.1 0.2 0.25
65032 Remainder 0.15-0.4 0.7-1.2 0.4-0.8 0.7 0.2-0.8 0.2 0.2 0.15-0.35 Either Mn or Cr shall be present
74530 Remainder 0.2 1.0-1.5 0.4 0.7 0.2-0.7 4.0-5.0 0.2 0.2
76528 Remainder 1.2-2.0 2.1-2.9 0.5 0.7 0.3 5.1-6.1 0.2 0.20-0.28

Note 1: It is the responsibility of the supplier to ensure that any element not specifically limited is not present in an amount such as is generally accepted as having
an adverse effect on the product. If a purchaser's requirements necessitate limits for any element not specified these should be agreed to between the supplier and
the purchaser. Note 2: Major alloying elements have been printed in bold face type.
*Titanium and / or other grain refining elements and / or chromium may be present at the option of the supplier provided the total content does not exceed 0.3
percent.

Indian Standard (IS : 733 - 1983)

Specification for mechanical properties of wrought aluminium
and aluminium alloy bars, rods and sections (extruded) for general engineering purposes
(Clause 5.1)

Desig- Condi- Size 0.2 percent Tensile Elongation

nation Tion (Diameter or minor proof stress strength percent min,
cross sectional on 50 mm or
Min Max Min Max 5.65 so gauge
dimension), mm Mpa Mpa Mpa Mpa lengte
over Up to and
including

(1) (2) (3) (4) (5) (6) (7) (8) (9)

19000 M* - - 20 - 65 - 18
O - - - - - 110 25
19500 M* - - 18 - 65 - 23
O - - - - - 100 25
19600 M* - - 17 - 65 - 23
O - - - - - 95 25
24345 M* - - 90 - 150 - 12
O - - - 175 - 240 12
W - 10 225 - 375 - 10
10 75 235 - 385 - 10
75 150 235 - 385 - 8
150 200 225 - 375 - 8
 WP - 10 375 - 430 - 6
10 25 400 - 460 - 6
25 75 420 - 480 - 6
75 150 405 - 460 - 6
150 200 380 - 430 - 6
24534 M* - - 90 - 150 - 12
O - - - 175 - 240 12
W - 10 220 - 375 - 10
10 75 235 - 385 - 10
75 150 235 - 385 - 8
150 200 225 - 375 - 8
43000 M* - 15 - - 90 - 18
O - 15 - - - 130 18
46000 M* - 15 - - 100 - 10
O - 15 - - - 150 12
52000 M* - 150 70 - 160 - 14
O - 150 - - - 240 18
53000 M* - 50 100 - 215 - 14
50 150 100 - 200 14
O - 150 - - - 260 16
54300 M* - 150 130 - 265 - 11
O - 150 125 - - 350 13
63400 M* - - - - 110 - 13
O - - - - - 130 18
W - 150 80 - 140 - 14
150 200 80 - 125 - 13
P - 25 110 - 150 - 7
WP - 150 150 - 135 - 7
150 200 130 - 150 - 6
64423 M* - - - - 120 - 10
O - - - 125 - 215 15
W - - 155 - 266 - 13
WP - - 265 - 330 - 7
64430 M* - - 80 - 110 - 12
O - - - - - 150 16
W - 150 120 - 185 - 14
150 200 100 - 170 - 12
WP - 5 255 - 295 - 7
5 75 270 - 310 - 7
75 150 270 - 295 - 7
150 200 240 - 280 - 6
65032 M* - - 50 - 110 - 12
O - - - 115 - 150 16
W - 150 115 - 185 - 14
150 200 100 - 170 - 12
WP - 150 235 - 280 - 7
150 200 200 - 245 - 6
74530 W - 6 220 - 255 - 9
(Naturally aged 6 75 230 - 275 - 9
for 30 days) 75 150 220 - 265 - 9
WP - 6 245 - 285 - 7
6 75 260 - 310 - 7
75 150 245 - 290 - 7
76528 O All Sizes - - - - 290 10
WP - 6 430 - 500 - 6
6 75 455 - 530 - 6
75 150 430 - 500 - 6
Note: MPa = 1 N/mm2 = 0.102 kgf/mm2.
*Properties in M temper are only typical values and are given for information only.
 Indian Standard (IS : 3965 - 1981)
Dimension for wrought aluminium and aluminium alloys, bar, rod and section
Tolerances on diameter of rods
(Clause 4.1)
All dimension in millimeter
Diameter Tolerance
Class A Class B
Plus Minus
Up to 12.0 0.03 0.07 0.20
Over 12 up to 25 0.05 0.10 0.25
Over 25 up to 40 0.07 0.13 0.30
Over 40 up to 50 0.13 0.13 0.38
Over 50 up to 56 0.15 0.15 0.46
Over 56 up to 71 0.20 0.20 0.53
Over 71 up to 80 0.25 0.25 0.61
Over 80 percent of diameter percent of diameter
1 percent of diameter
Note: Class A tolerance are applicable for drawn rods and not to the asextruded rods.

Tolerances on overall widths and widths across flats of bars, and regular sections (at metal dimensions)

Width and width across flats Tolerance

(1) (2)
6.4 0.20
10 0.23
12 0.25
16 0.28
25 0.30
32 0.38
50 0.46
60 0.53
80 0.69
100 0.75
120 0.85
160 1.02
200 1.14
250 1.40
300 1.65
320 1.70
Note: For intermediate sizes, tolerance for the next higher size shall be taken.

Tolerance on thickness of regular sections and bars

Thick-ness
Width of section
of section

12 16 20 25 32 40 50 63 80 100 125 160 200 250 320

1.2 * * * * * * * * * * * * * * *
1.6 0.18 0.20 0.20 0.20 0.20 * * * * * * * * * *
2 0.18 0.20 0.20 0.20 0.20 0.23 0.25 0.28 0.30 0.33 0.36 0.38 0.41 0.46 *
2.5 0.18 0.20 0.20 0.20 0.20 0.23 0.25 0.28 0.30 0.33 0.36 0.38 0.41 0.46 *
3.2 0.18 0.20 0.20 0.20 0.23 0.25 0.28 0.30 0.33 0.36 0.38 0.41 0.43 0.48 *
4 0.20 0.23 0.23 0.23 0.25 0.28 0.30 0.33 0.36 0.38 0.41 0.43 0.46 0.51 *
5 0.20 0.23 0.23 0.23 0.25 0.28 0.30 0.33 0.36 0.38 0.41 0.43 0.46 0.51 *
6 0.20 0.23 0.23 0.23 0.25 0.28 0.30 0.33 0.36 0.41 0.46 0.51 0.56 0.66 *
8 0.23 0.25 0.25 0.25 0.28 0.30 0.33 0.36 0.38 0.43 0.48 0.53 0.58 0.71 *
10 0.23 0.25 0.25 0.25 0.28 0.30 0.33 0.36 0.38 0.43 0.48 0.53 0.58 0.71 *
12 0.25 0.28 0.28 0.28 0.30 0.33 0.36 0.38 0.41 0.46 0.48 0.53 0.58 0.74 0.97
16 0.28 0.30 0.30 0.30 0.33 0.36 0.38 0.41 0.43 0.48 0.51 0.56 0.61 0.76 1.02
20 0.30 0.30 0.30 0.36 0.38 0.41 0.43 0.46 0.51 0.53 0.61 0.69 0.79 1.04
25 0.30 0.30 0.30 0.36 0.38 0.41 0.43 0.46 0.51 0.53 0.61 0.69 0.79 0.04
32 0.38 0.41 0.43 0.46 0.48 0.53 0.56 0.66 0.74
40 0.46 0.48 0.51 0.53 0.56 0.61 0.71 0.79
50 0.53 0.56 0.58 0.61 0.66 0.76 0.84
63 0.61 0.64 0.66 0.71 0.81 0.89
80 0.69 0.71 0.74 0.86 0.94
100 0.76 0.79 0.91 0.99
125 0.89 0.97 1.04
160 1.02 1.09
200 1.14
* To be regarded as special sections.
Note 1: For intermediate sizes, take tolerances for the next higher size. Note 2: All the tolerances are plus and minus tolerances.
 Indian Standard (IS : 3965 - 1981)
Dimensions for wrought aluminium and aluminium alloys, bar, rod and section
Tolerances on diameter of rods
Tolerances on overall width and width across flats of regular sections (at space dimensions)
(Clause 4.1)
All dimension in millimeter
Overall external Minimum thickness of External or internal width tolerances at top of gap for an internal depth
width web of flange
6.5 and 12.5 & 19 & 25 & 50 & 75 & 100 & 125 & 150 &
less over but over but over but over but over but over but over but over but over but
than less than less than less than less than less than less than less than less than less than
6.5 12.5 19.0 25 50 75 100 125 150 180

Less than 1.5 0.38 0.43 0.48 0.53 - - - - - -

Less than 6.5 1.50 and over but less than 2.00 0.33 0.38 0.43 0.48 - - - - - -
2.0 and over but less than 2.5 0.28 0.33 0.38 0.43 - - - - - -
2.5 and over 0.23 0.28 0.33 0.38 - - - - - -
Less than 1.5 0.44 0.49 0.54 0.59 - - - - - -
1.5 and over but less than 2.0 0.39 0.44 0.49 0.54 - - - - - -
6.5 and over but less than 12.5 2.0 and over but less than 2.5 0.34 0.39 0.44 0.49 - - - - - -
2.5 and over but less than 5.0 0.29 0.34 0.39 0.44 - - - - - -
5.0 and over 0.24 0.29 0.34 0.39 - - - - - -
Less than 1.5 0.50 0.55 0.60 0.65 - - - - - -
1.5 and over but less than 2.0 0.45 0.50 0.55 0.60 - - - - - -
12.5 and over but less than 19.00 2.0 and over but less than 2.5 0.40 0.45 0.50 0.55 - - - - - -
2.5 and over but less than 5.0 0.35 0.40 0.45 0.50 - - - - - -
5.0 and over but less than 7.5 0.30 0.35 0.40 0.45 - - - - - -
7.5 and over 0.25 0.30 0.35 0.40 - - - - - -
Less than 1.5 0.56 0.61 0.66 0.71 - - - - - -
1.5 and over but less than 2.0 0.51 0.56 0.61 0.66 - - - - - -
19.00 and over but less than 25.00 2.0 and over but less than 2.5 0.46 0.51 0.56 0.61 - - - - - -
2.5 and over but less than 5.0 0.41 0.46 0.51 0.56 - - - - - -
5.0 and over but less than 7.5 - 0.41 0.46 0.51 - - - - - -
7.5 and over - 0.36 0.41 0.46 - - - - - -
Less than 2.5 - - - 0.74 0.94 1.14 - - - -
25 and over but less than 38 2.5 and over but less than 5.0 - - - 0.66 0.86 1.07 - - - -
5.0 and over but less than 7.5 - - - 0.53 0.74 0.94 - - - -
7.5 and over - - - 0.53 0.74 0.94 - - - -
Less than 2.5 - - - 0.86 1.07 17 1.47 - - -
38 and over but 2.5 and over but less than 5.0 - - - 0.76 0.96 1.17 1.37 - - -
5.0 and over but less than 7.5 - - - 0.69 0.89 1.09 1.30 - - -
7.5 and over - - - 0.61 0.81 0.02 1.22 - - -
Less than 2.5 - - - 0.99 1.19 1.40 1.60 1.80 2.01 -
50 and over but less than 65 2.5 and over but less than 5.0 - - - 0.84 1.04 1.24 1.45 1.65 1.85 -
5.0 and over but less than 7.5 - - - 0.76 0.96 1.17 1.37 1.57 1.78 -
7.5 and over - - - 0.69 0.89 1.09 1.30 1.50 1.70 -
Less than 2.5 - - - 1.12 1.32 1.52 1.73 1.93 2.13 2.34
65 and over but less than 75 2.5 and over but less than 5.0 - - - 0.94 1.14 1.35 1.55 1.75 1.96 2.16
5.0 and over but less than 7.5 - - - 0.84 1.04 1.24 1.45 1.65 1.85 2.06
7.5 and over - - - 0.76 0.96 1.17 1.37 1.57 1.78 1.98
Less than 5.0 - - - 1.14 1.35 1.55 1.75 1.96 2.16 2.36
75 and but less than 100 5.0 and over but less than 7.5 - - - 1.02 1.22 1.42 1.63 1.83 2.03 2.24
7.5 and over - - - 0.91 1.12 1.32 1.52 1.73 1.93 2.132
Less than 5.0 - - - 1.35 1.55 1.75 1.96 2.16 2.36 2.56
100 and over but less than 125 5.0 and over but less than 7.5 - - - 1.19 1.40 1.60 1.80 2.01 2.21 2.41
7.5 and over - - - 1.07 1.27 1.47 1.68 1.88 2.09 2.29
Less than 5.0 - - - 1.52 1.73 1.93 2.13 2.34 2.54 2.74
125 and over but less than 150 5.0 and over but less than 7.5 - - - 1.35 1.55 1.75 1.96 2.16 2.36 2.56
7.5 and over - - - 1.22 1.42 1.63 1.83 2.03 2.24 2.44
150 and over but less than 175 Less than 7.5 - - - 1.52 1.73 1.93 2.13 2.34 2.54 2.74
7.5 and over - - - 1.37 1.57 1.78 1.98 2.19 2.39 2.59
175 and over but less than 200 Less than 7.5 - - - 1.68 1.88 2.09 2.29 2.49 2.69 2.90
7.5 and over - - - 1.52 1.73 1.93 2.13 2.34 2.54 2.74
200 and over but less than 225 Less than 7.5 - - - 1.85 2.11 2.36 2.62 2.87 3.12 3.38
7.5 and over - - - 1.65 1.90 2.16 2.41 2.67 2.92 3.17
225 and over but less than 250 7.5 and over - - - 1.80 2.06 2.31 2.56 2.82 3.07 3.33
250 and over and up to 275 7.5 and over - - - 1.96 2.21 2.46 2.72 2.97 3.23 3.48
Over 275 Subject to mutual agreement
Note: The tolerances may be either on internal gap or external gap (between flanges or legs) as agreed between the purchase and the supplier and as shown in Fig. 1.
 Indian Standard (IS : 3965 - 1981)
4. TOLERANCES

4.1 Regular Sections - The dimensional tolerance of regular sections and solid bars are covered in Tables 1, 2, 3 and 4. However, an extra tolerance of 50
percent shall be allowed for non-heat-treatable alloys 52000, 53000, 55000 and 54300.

4.1.1 Tolerances for bars and sections of dimensions larger than those covered by Tables 2, 3 and 4 and shall be subject to agreement between the supplier and the
purchaser.

4.1.2 For determining the tolerances for regular sections, such as squares and rectangular bars, angles, T-sections, I-beams, H-sections, Z-sections and any other
normal types of sections which can conveniently be divided into approximate rectangles with measurable dimensions, the section shall be divided into a
series of two rectangles. For the purpose of determining tolerances on thickness and width, the widths of each such rectangle shall be the same as the major
linear dimension of the angle, and the tolerance on thickness of each leg of the angle shall be taken as if that leg were a rectangle of the same overall
dimension.

Fig.1 Tolerance on Space Dimensions of Regular Sections

4.2 Sections of Complicated Shape - Sections not covered by Tables 1 to 4 shall be regarded as sections of complicated shape. Tolerances for these sections
shall be subject to mutual agreement between the supplier and the Purchaser. The tolerances shall be based, as far as possible, on the tolerances prescribed
for regular sections.

4.3 Section for which specially close tolerances are required - Additional Manufacturing operations are necessary where specially close tolerances are required
and such tolerances shall be agreed upon between the supplier and the purchaser.

4.4 Tolerances for Concavity and Convexity - The tolerances for concavity and convexity shall be as follows :

Width of Section Tolerances

Over Up to and including
mm mm mm
- 25.0 0.18
25.0 38.0 0.25
38.0 50.0 0.30
50.0 - 0.30 plus 0.13 mm
for every 25 mm of width
(see example below)

Example : The tolerances for concavity and convexity for a solid section of 150 mm width shall be as follows:

(0.30 + 0.13 x 150/25) = (0.30 + 0.13 x 6) = 1.08 mm

4.5 Tolerances for Straightness and Twist - All bars and sections shall be supplied in a straightened condition and reasonably free twist. The tolerances for
straightness and twist, shall be as follows :

Diameter of Circumscribing Allowable deviation from

Circle mm straightness (mm/m of length)
Up to and including 25.0 2.1
Over 25.0 1.7

Note 1: The Same tolerance values apply for both straightness and twist.
Note 2: - Twist is normally measured by placing the extruded section on a flat surface and measuring the maximum distance at any point along its length between
the bottom surface of the section and the flat surface. From this measurement, the deviation from true straightness of the section is subtracted. The remainder is the
twist.
 Indian Standard (IS : 6477 - 1983)
Dimensions for wrought aluminium and aluminium alloys, extruded hollow section
Tolerance on overall dimensions
(All dimension in millimetres)
Specified width or width across flats Tolerances
Over Up to and When Measured at the When Measured at the
including corners of the section corners of the section

(1) (2) (3) (4)

10 20 0.30 0.46
20 30 0.38 0.55
30 40 0.45 0.65
40 50 0.52 0.80
50 60 0.60 1.00
60 80 0.70 1.20
80 100 0.80 1.40
100 120 0.90 1.65
120 140 1.00 1.90
140 160 1.14 2.20
160 180 1.27 2.45
180 200 1.40 2.70
200 225 1.52 3.00
225 250 1.65 3.30

Tolerance on will thickness

A AB B

Tolerance on mean wall thickness [ (aa + bb)]

Specified
Overall dimensions or circumscribing circle diameter
wall thickness

Over Up to and Over 10 20 30 40 50 60 80 100 120 140 160 180 200 225
including up to and 20 30 40 50 60 80 100 120 140 160 180 200 225 250
including
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16)

1 1.5 0.28 0.28 0.28 0.30
1.5 2 0.30 0.33 0.33 0.36
2 2.5 0.33 0.33 0.36 0.38 0.43 0.46
2.5 3 0.41 0.43 0.46 0.48 0.51 0.53 0.56
3 4 0.53 0.56 0.58 0.61 0.64 0.66 0.69 0.71 0.74
4 5 0.71 0.74 0.76 0.79 0.81 0.84 0.86 0.89 0.91 0.94 1.02 1.02
5 6 0.97 0.99 1.02 1.04 1.07 1.09 1.12 1.14 1.17 1.19 1.22 1.24
6 8 1.22 1.24 1.27 1.30 1.32 1.35 1.37 1.40 1.42 1.45 1.47
8 10 1.47 1.50 1.52 1.55 1.57 1.60 1.63 1.65 1.68 1.70
10 12 1.73 1.75 1.78 1.80 1.83 1.85 1.88 1.90 1.93 1.96
12 16 1.98 2.00 2.03 2.06 2.08 2.11 2.13 2.16 2.18
16 20 2.24 2.26 2.29 2.31 2.34 2.36 2.39 2.41
20 25 2.49 2.51 2.54 2.57 2.59 2.62 2.64 2.67
 Indian Standard (IS : 6477 - 1983)

Table 6 Tolerances on Twist

Specified Circumscribing Permissible Twist

Circle Diameter

In One Metre or In Total Length Maximum Allowed

Less of Length of Piece for Total Length

Degrees At Extremity Degrees At Extremity Degrees At Extremity

(1) (2) (3) (4) (5) (6) (7)

mm mm mm mm
Up to 40 3 2.1 3xL 2.1 x L 7 5
Over 40 Up to 80 1 2.1 1 x L 2.1 x L 5 7
Above 80 1.7 xL 2.1 x L 3 8
(L is length in meters)

Table 7 Tolerances on Angularity

Minimum Specified Wall Thickness Allowable Deviation From

mm Specified Angle, Degrees

Over Up to and Including

(1) (2) (3)

- 5 2

5 20 1

20 and above 1
 Indian Standard (IS : 2673 : 2002)
Dimension for wrought aluminium and aluminium alloys, extruded round tube-specification
Tolerance on wall thickness of extruded structural tube
(Clause 5.1)
All dimension in millimetres

Outside diameter
Specified wall thickness

Class 1 Class 2
1
.
2 0
.
30 -
1
.
6
0 0
.
30 -
1
.
8
0 0
.
30 -
2
.
0
0 0
.
30 -
2
.
2
4 0
.
30 -
2
.
5
0 0
.
33 -
2
.
8
0 0
.
36 -
3
.
1
5 0
.
40 0
.
90
3
.
5
5 0
.
43 0
.
94
4
.
0
0 0
.
48 0
.
97
4
.
5
0 0
.
51 1
.
02
5
.
0
0 0
.
56 1
.
07
5
.
5
0 0
.
61 1
.
12
6
.
3
0 0
.
67 1
.
18
7
.
1
0 0
.
76 1
.
27
8
.
0
0 0
.
97 1
.
47
9
.
0
0 1
.
10 1
.
60
1
0
.
00 1
.
22 1
.
73
1
1
.
20 1
.
28 1
.
79
1
2
.
50 1
.
35 1
.
85

Notes: 1. Tubes with wall thickness intermediate between standard sizes will have the tolerance of the next higher wall thickness.
2. Tolerances on standard wall thickness above 12.50 mm may be as agreed to between the purchaser and the supplier.
3. For Al-Zn-Mg, Al-Mg and Al-Cu alloys, Class 2 tolerances shall apply.
4. For Al, Al-Mn and Al-Mg-Si alloys, Class 1 tolerances shall apply.

Tolerance on wall thickness of extruded structural tube

Specified wall thickness Tolerance
3.50 0.63
4.00 0.70
4.50 0.76
5.00 0.82
5.50 0.88
6.00 0.93
6.50 0.97
7.00 1.01
8.00 1.14
9.00 1.21
10.00 1.30
11.50 1.44
13.00 1.56
14.50 1.67
16.00 1.76

Notes: 1. Tubes with wall thickness intermediate between standard sizes will have the tolerance of the next higher wall thickness.
2. Tolerances on standard wall thickness above 16.00 mm may be as agreed to between the purchaser and the supplier.
3. For Al-Zn-Mg, Al-Mg and Al-Cu alloys, tolerances shall be one and half times of that specified in the table.
 Indian Standard (IS : 2673 : 2002)
Dimension for wrought aluminium and aluminium alloys, extruded round tube-specification
Tolerance on diameter (inside and outside) of extruded structural tubes
(Clause 5.3)
All dimension in millimetres

Specified dismeter Allowable deviation of mean diameter from Allowable deviation of diameter at any point
(outside or inside) specified diameter (size tolerance) from specified diameter (ovality tolerance)

A
B

A A A A

B
A

Difference Between (AA + BB) Difference Between AA and Specified

and Specified Diameter Diameter

From 9 up to and including 18 0.25 0.50
Above 18 up to and including 30 0.30 0.60
Above 30 up to and including 40 0.36 0.80
Above 40 up to and including 50 0.45 0.90
Above 50 up to and including 60 0.54 1.00
Above 60 up to and including 80 0.60 1.30
Above 80 up to and including - 1% of dia 2.5% of dia

Notes:
1. When outside diameter, inside diameter and wall thickness are all specified, standard tolerances are applicable to any two of these dimensions. but not
to all three.
2. Mean diameter is the average of two diameter measurements taken at right angles to each other at any point along the length. In other words, mean diameter is
(AA + BB).
3. Ovalness tolerance is not applicable for annealed temper or if the wall thickness is less than 2.5 percent of the outside diameter.
4. For alloys having magnesium as main alloying element, the tolerance shall be one and half times specified in the table.
 Indian Standard (IS : 7092 (part 2) - 1987)
Specification for aluminium alloy tube for irrigation purposes requirements for drift expanding test

Normal Outside dia Wall thickness Length or Angle of Expanded inside

size metter min test piece mandrel dia metter
(1) (2) (3) (4) (5) (6)
mm mm mm mm Degree mm
50 50.8 1.27 100 30 55
75 76.2 1.27 150 30 81
100 101.6 1.27 200 30 109
125 127.0 1.32 250 30 136
150 152.4 1.47 300 30 163
175 177.8 1.63 350 30 190
200 203.2 1.83 400 30 217

Dimensions and tolerances for extruded tubes

A
B

C C C C

B
A

Normal Outside dia Tolerances dia metter Roundness or ovality Wall thickness
size metter (d) b (AA+BB) -d tolerances on out side min
dia metter cc-(d)
(1) (2) (3) (4) (5)
50 50.8 0.40 1.27 1.27
75 76.2 0.40 1.27 1.27
100 101.6 0.65 1.27 1.27
125 127.0 0.65 1.65 1.32
150 152.4 0.90 2.03 1.47
175 177.8 0.90 2.20 1.63
200 203.2 1.15 2.55 1.82
 Indian Standard (IS : 5082: 1998)
Wrought aluminium and aluminium alloys bars, rods, tubes, sections,
plates and sheets for electrical applications

Chemical composition of wrought aluminium and

aluminium alloy for electrical applications
(Clause 6.1)

Designation Aluminium Copper Magnesium Silicon Iron Manganese Zinc Titanium Chromium Other Remarks
Each Total
(1) (2) (3) (4) (5) (6) (5) (8) (9) (10) (11) (12) (13)

19501 99.50 Min 0.04 - 0.15 0.35 0.02 0.02 - 0.02 0.03 0.10 Ti+V=0.02

63401 Remainder 0.05 0.4-0.9 0.3-0.7 0.50 0.03 0.10 0.10 0.03 0.03 0.10 -

Mechanical and electrical properties of wrought aluminium and

aluminium alloy for electrical applications
(Clause 8.1 and 9.1.1)

Maximum electrical
Temper Tensile strength 0.2 Percent proof Percent elongation Electrical conductivity
Alloy resistivity at 20*c
designation min, mpa stresson min, mpa 5.65 So min at 20*c, min
ohm-mm/mm2

(1) (2) (3) (4) (5) (6) (7)

19501 M 60 - 25 60.0% IACS 0.028 74
H1 85 - 10 60.0% IACS 0.028 74
H2 95 - 6 60% IACS 0.028 74
63401 W 140 80 12 - -
63401 WP (range 1 ) 170 135 12 56.5% IACS 0.030.52
63401 WP (range 2 ) 200 170 10 55.0% IACS 0.031.35

1 Mpa =1 N/mm2 = 0.102 kg/mm2.

Properties in F/M temper are only typical values and are given for information only.
If required, in the cross - section shall be calculated from the mass and length of a straight test piece taking density 2.705 for grade 19501 and 2.700 for grade
63401.
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