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QUALITY ASSURANCE PLAN

PO No- LOI Dt-27/JULY/2010 O. A. No.110103151 & 110103147 Dt. 30/06/10


PROJECT NAME:
PROJECT NAME:BIO-FUEL
DUNGETHANOL PLANT IN NORTHEN
QUAT BIO-FUELS ETHNOLREGION
PLANT SPIRAX MARSHALL LTD. QAP No. :SQFT20M
MUMBAI-PUNE ROAD, PRODUCT : FT-20 C. S. WITH STRAINER, PISTON REV. No. : 00
spirax CLIENT: ALFA LAVAL(INDIA) LTD KASARWADI, P.B. 29 VALVE & FLANGE Module DATE : 26.02.10
PUNE 411 034 PAGE 1 OF 1
Sr. No. COMPONENT CHARACTER- CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
& ISTICS CHECK OF CHECK DOCUMENT NORM RECORD
OPERATION V S C 11
1 2 3 4 5 6 7 8 9 10
1a Base & Cover Material Critical Chemical/ One sample ASTM A 216 ASTM A 216 Foundry P R R
Casting (Ball float trap FT20 Physical per heat GR WCB Certificate
& Fig 14 strainer)
Surface Def. Major Visual 100% WI-PUR-408 WI-PUR-408 GIRS R R -
1b Base & Bonnet forgings Material Critical Chemical/ One sample ASTM A 105 ASTM A 105 Foundry P R R
(Piston Vlave) Physical per heat Certificate

Surface Def. Major Visual 100% WI-PUR-408 WI-PUR-408 GIRS R R -


1c Body & disc Material Critical Chemical/ One /Heat CF8M & CF3M CF8M & CF3M Foundry P R R
castings (DCV3) Physical ASTM A351 ASTM A351 Certificate
mech prop.
---DO--- Surface Defects Major Visual Sampling WI-PUR-408 WI-PUR-408 GIRS R R -
2a Body & cover Machining Dimensions Major Dimensional As per Approved Drawing Approved Drawing SIR - P -
(Ball float trap FT20 WI/MFG/509
& Fig 14 strainer)
2b. Body & Bonnet Machining Dimensions Major Dimensional As per Drawing Drawing SIR - P -
(Piston Valve) WI/MFG/509
2c. Body, Disc Dimensions Critical Dimensional As per Drawing Drawing SIR - P -
m/ced comp. (DCV3) WI/MFG/509

3 All other items Material, Critical Chemical/Physical One/batch Approved Drawing/ Approved Drawing Material T.C. P R R
Flange, Reducer,Pipe** Spec Spec
Dimensions Major Dimensional As per Approved Drawing Approved Drawing SIR - P R
WI/MFG/509
4 Weld-setUp Dimensional Major Dimensional 100% Approved Drawing/ Approved Drawing/ SIR - P R
Spec Spec

5 Welding Procedure Major ---------- 100% Approved Drawing/Spec Approved Drawing/ IR - P R


Spec - P R
6 Steam Functional Functioning of Critical Tested on steam at 100% PTS PTS PTS - P W @ 10% Max. Witness
Test Trap & leak 7 kg/sq.cm or
tightness below differtial - P R
pr. whichever
is less .
7 Hydro Porosity & Leakage Visual Dimensional Approved Drawing Approved Drawing - P W 10% Max. Witness
By TPI
8 Final Inspection Visual & Dimensions, Approved Drawing Approved Drawing - P W 10% Max. Witness
Surface, dim. identification & By TPI
marking
Note : SIR - Self Inspection Report GIRS - Goods Inspection Report Sheet
1. Hydro test for body can be shown only before P - Performed by V - VENDOR
assembly at 2 times the workig pressure . W - Witnessed by S - SPIRAX
PTS-Product Test Specification V -Varified by C - CUSTOMER
R - Review
AS PER INDIAN BOILER REGULATION ACT MATERIAL TEST CERTIFICATE FORM IIIA/IIIC SHALL BE PROVIDED

Prepared by ___________________ Checked & Authorized by _______________


PALLAVI PATIL PERCY KORKHAU