RISK ASSESSMENT FORM WT 003 Rev.

1
Important Note
** Expro operational risk assessments are generic. They are to be used to support the Duty Holder / Client risk
assessment (ISSOW, JSA, JRA etc.) requirements and not as a substitute. **

Activity Description: Assessment No: WT 003

Rig up/ Rig down Date: Apr 10 Rev: 1

Other assessments referred to: (Noise, Manual Handling etc.) Assessment Team:
COSHH Assessments, Location risk assessments Company/ Department:
Frequency of Activity: +/- 100 times per year Rig/ Platform non-specific Well test and rig crew Location:

Operation/ Identified
Probable Harm P S R Required Controls *P *S *R
Event Hazard
Mechanical Aids if possible
Manual handling awareness training
Manual
Rig up/ rig down Personal Injury 4 4 16 Compliance with WAIT tape limits 2 2 4
Handling
Manual handling risk assessment
Effective toolbox talks, focus on hazard awareness
Trained and competent staff
Inspection of tools prior to use
Use of hand Use the right tool in the correct manner for the job
Rig up/ rig down Personal injury 4 3 12 2 1 2
tools Good awareness to the risk of pinch points /
entrapment
Effective toolbox talks, focus on hazard awareness

Legal Requirements: Policy/ Guidance:

As identified by Expro UK HSE & Environmental Legislation Registers Expro Group HSE Policy
Expro HSE Management System
Welltest Operating Guidelines (WTOGs)
Technical support manual for Wellhead and Separator

Further Action Required: Approved By:

Conduct regular Tool Box Talks (TBTs); promote appropriate application of Time Out For Safety (TOFS); Sign: (original signed)
ensure all parties involved in the workscope are aware of the hazards of the current operation. Ensure Rig Date:
crews are aware of special precautions.
DO NOT BYPASS SATETY SYSTEMS.

P = Probability of harm occuring, S = Severity of harm caused, R = Risk Rating, prefix with asterisk denotes after controls taken into account. ALARP = As Low As Reasonably Practicable
 RISK ASSESSMENT FORM WT 003 Rev. 1
Important Note
** Expro operational risk assessments are generic. They are to be used to support the Duty Holder / Client risk
assessment (ISSOW, JSA, JRA etc.) requirements and not as a substitute. **

Operation/ Identified
Probable Harm P S R Required Controls *P *S *R
Event Hazard
Good housekeeping
Walkways to be kept clear
Slips / trips /
Rig up/ rig down Personal Injury 5 4 20 Appropriate PPE 2 1 2
falls
Continued good awareness to the potential for slips /
trips / falls
Trained and competent staff
Manual handling awareness training
Good awareness to the risk of pinch points /
Rig up/ rig down Pinch Points Personal injury 4 3 12 entrapment 2 1 2
Effective toolbox talks, focus on hazard awareness
Appropriate PPE e.g. impact gloves during sledge
hammer use
Compliance with installation weather policy for lifting
operations
Adverse Personal Injury
Rig up/ rig down 4 4 16 Trained and competent staff 2 1 2
weather Damage of Equipment and Property
Good communications
Appropriate PPE, wet and cold weather protection
Lifting equipment / accessories to be monitored for
snagging during lift
Lifting Personal Injury
Trained and competent banksman and riggers
Rig up/ rig down equipment Loss of Life 5 5 25 1 2 2
Continued awareness to the potential for snagging
snagging Damage of Equipment and Property
Nominated person in charge of lifting operation
Effective toolbox talks, focus on hazard awareness

Further Action Required: Approved By:

Conduct regular Tool Box Talks (TBTs); promote appropriate application of Time Out For Safety (TOFS); Sign: (original signed)
ensure all parties involved in the workscope are aware of the hazards of the current operation. Ensure Rig Date:
crews are aware of special precautions.
DO NOT BYPASS SATETY SYSTEMS.

P = Probability of harm occuring, S = Severity of harm caused, R = Risk Rating, prefix with asterisk denotes after controls taken into account. ALARP = As Low As Reasonably Practicable
 RISK ASSESSMENT FORM WT 003 Rev. 1
Important Note
** Expro operational risk assessments are generic. They are to be used to support the Duty Holder / Client risk
assessment (ISSOW, JSA, JRA etc.) requirements and not as a substitute. **

Operation/ Identified
Probable Harm P S R Required Controls *P *S *R
Event Hazard
Fall protection to be worn i.e. safety harness,
lanyard and inertia reel
Trained and competent staff
Working at Personal Injury
Rig up/ rig down 5 4 20 Good communications 2 1 2
height Loss of Life
Good housekeeping
Continued awareness to the potential for falls and
dropped objects
COSHH awareness training
Compliance with COSHH risk assessment / MSDS
Handling Suitable PPE in accordance with COSHH
Rig up/ rig down Personal injury 4 4 16 2 2 4
chemicals assessment
Job programme / procedure
Permit to work
Trained and competent staff
Appropriate rest periods during physical activity
Compliance with equipment manufacturer guidelines
Rig up/ rig down Vibration Personal injury 4 3 12 1 1 1
/ instructions
Suitable PPE
Effective toolbox talks, focus on hazard awareness

Further Action Required: Approved By:

Conduct regular Tool Box Talks (TBTs); promote appropriate application of Time Out For Safety (TOFS); Sign: (original signed)
ensure all parties involved in the workscope are aware of the hazards of the current operation. Ensure Rig Date:
crews are aware of special precautions.
DO NOT BYPASS SATETY SYSTEMS.

P = Probability of harm occuring, S = Severity of harm caused, R = Risk Rating, prefix with asterisk denotes after controls taken into account. ALARP = As Low As Reasonably Practicable
 RISK ASSESSMENT FORM WT 003 Rev. 1
Important Note
** Expro operational risk assessments are generic. They are to be used to support the Duty Holder / Client risk
assessment (ISSOW, JSA, JRA etc.) requirements and not as a substitute. **

Operation/ Identified
Probable Harm P S R Required Controls *P *S *R
Event Hazard
Colour code rental pipe work (where possible) to
Expro standard.
Pre-Job Brief to offshore Supervisor from the
No Colour code Onshore supervisor-WT/AD/014 (Latest Revision)
Personal Injury
Rental Pipe identification Brief to crews/Tool box talks
Damage to Equipment 2 5 10 2 1 2
work Mis matched Pre-Job inspection Supervisor to walk the lines.
Loss of life
connections Effective hand over of Expro offshore personnel
Third party certification/ verification
Trained and competent staff

Effective flushing procedures followed

Trained and competent staff
Rig down Spillage Environmental impact, pollution 4 3 12 Good housekeeping 2 1 2
Use of caps / plugs as appropriate
Spill kit available

Further Action Required: Approved By:

Conduct regular Tool Box Talks (TBTs); promote appropriate application of Time Out For Safety (TOFS); Sign: (original signed)
ensure all parties involved in the workscope are aware of the hazards of the current operation. Ensure Rig Date:
crews are aware of special precautions.
DO NOT BYPASS SATETY SYSTEMS.

P = Probability of harm occuring, S = Severity of harm caused, R = Risk Rating, prefix with asterisk denotes after controls taken into account. ALARP = As Low As Reasonably Practicable