NEW Vision Sensor with Built-in Lighting

IV Series

I I n t e l l i g e n t s en sor

- SERIES

Vision Sensor Applications for

the Automotive Industry Part 1
IV-500CA
No tool selected
/ PROG 00 : PROG_00
OK
OK 97ms
IV-500CA / PROG 06 : PROG_06
TOOL01:ColorArea 94
OK
OK
120ms
IV-500CA
No tool selected
/ PROG 00 : PROG_00
OK
OK
25ms
IV-150MA
TOOL01:Outline
/ PROG 00 : PROG_00
98
OK
OK
98ms
RUN RUN RUN RUN

100 125 80

Menu Menu Menu Menu

Vision Sensor Applications for
the Automotive Industry Part 1

Application Application

Verify correct seating and colour of Verify the proper installation

gaskets. sequence of fuses.

Problems with conventional solutions Problems with conventional solutions

The position of the connector in the carrier can A conventional solution requires the use of
vary. This often leads to faulty detection when several colour sensors.
optical sensors are used.

Advantages when using IV Advantages when using IV

The Position Adjustment function can
compensate for a deviation in the location of
the connector. The colour function of the vision
sensor also verifies the proper colour of the
gasket which maximises process reliability.
A single KEYENCE vision sensor can verify
colour in up to 16 positions. The reduction from
several sensors to one vision sensor saves
costs.

IV-500CA
No tool selected
/ PROG 00 : PROG_00
OK
OK
97ms
IV-500CA
No tool selected
/ PROG 00 : PROG_00
OK
OK
25ms
RUN RUN

100 125 80

Menu Menu

IV-500CA
No tool selected
/ PROG 00 : PROG_00
NG
NG
100ms
IV-500CA
No tool selected
/ PROG 00 : PROG_00
NG
NG
24ms
RUN RUN

100 80 125

Menu Menu
Application Application

Inspect installation of O-rings for

Verify position of transmission
double installation, colour and
gearwheel teeth during assembly.
incorrect position.

Problems with conventional solutions Problems with conventional solutions

Solutions using optical sensors can easily lead Solutions in use up until now have required
to faulty detection due to fluctuations in the several sensors.
lustre and the position.

Advantages when using IV Advantages when using IV

A solution using the vision sensor provides
significant advantages because it concentrates
on the contours. Lustre plays a lesser role in
this case and compensation is made for
variations in position. This means that faulty
assembly and the associated return claim
costs can be avoided.
The KEYENCE vision sensor can be used to
do this verification easily and with cost savings.
A single sensor allows different O-ring positions
to be polled and the proper colour to be
checked at the same time.
One green O-ring installed

IV-150MA
TOOL01:Outline
/ PROG 00 : PROG_00
98
OK
OK
98ms
IV-500CA
TOOL01:ColorArea
/ PROG 06 : PROG_06
94
OK
OK 120ms
RUN RUN

Menu Menu

One violet O-ring installed

IV-500CA / PROG 05 : PROG_05
NG
NG
IV-150MA
TOOL01:Outline
/ PROG 00 : PROG_00
0
NG
NG
82ms
TOOL01:ColorArea 0 46ms
RUN

RUN
IV-500CA
TOOL01:ColorArea
/ PROG 06 : PROG_06
0
NG
NG
94ms
RUN
Menu

IV-500CA
TOOL02:ColorArea
/ PROG 05 : PROG_05
0
NG
NG46ms
RUN

Menu

O-ring positioned
Menu incorrectly
Menu

Two green O-rings installed

 Series

GT CONTACT SENSOR

High-Accuracy Digital
Contact Sensor

Display resolution 0.1 m

Accuracy 1 m

 nclosure rating
E Camshaft runout measurement Flatness measurement of engine
NEMAType13/IP67G block

 ervice life for acquisition

S operations
*GT2-P12K(F)/P12(F)

Atotal of 5 sensor heads can be

connected to a single sensor
amplifier

Series

IL CMOS ANALOGUE LASER SENSOR

CMOS Multi-Function
Analogue Laser Sensor

Display resolution 1 m

Repeatability 2 m

 aximum
M Detection of welds TRANSPORTATION:
measuring distance 3.5 m Control of gasket coating

Enclosure rating IP67

Series

IG CCD LASER MICROMETER

Multi-Purpose CCD
Laser Micrometer

Display resolution 1 m

Repeatability 5 m
Measurement of the groove depth Detection of the spring height
 aximum
M
after machining
installed distance 1500 mm

Enclosure rating IP67

SAFETY INFORMATION
Please visit: www.keyence.com Please read the instruction manual carefully in
order to safely operate any KEYENCE product.

GLOBAL NETWORK CONTACT YOUR NEAREST OFFICE FOR RELEASE STATUS.

AUSTRIA CZECH REPUBLIC INDIA MALAYSIA SINGAPORE THAILAND

BELGIUM FRANCE INDONESIA MEXICO SLOVAKIA UK & IRELAND
BRAZIL GERMANY ITALY NETHERLANDS SLOVENIA USA
CANADA HONG KONG JAPAN POLAND SWITZERLAND VIETNAM
CHINA HUNGARY KOREA ROMANIA TAIWAN

The information in this publication is based on KEYENCEs internal research/evaluation at the time of release and is subject to change without notice. WW11-1086
Company and product names mentioned in this catalogue are either trademarks or registered trademarks of their respective companies.
Copyright (c) 2016 KEYENCE CORPORATION. All rights reserved. IVAppliAuto1-WW-L-GB 1026-1 E 600I07