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2017 11th European Conference on Antennas and Propagation (EUCAP)

Stacked Patch Antenna Sub-array with Low Mutual


Coupling for 79 GHz MIMO Radar Applications
M. Mosalanejad1,2 , S. Brebels1 , I. Ocket1,2 , C. Soens1 , G. A. E. Vandenbosch2
1 IMEC, SSET/CSI, Kapeldreef 75, B-3001 Leuven, Belgium
2 KU Leuven, Div. ESAT-TELEMIC, Kasteelpark Arenberg 10, B-3001, Leuven, Belgium
mohammad.mosalanejad@imec.be

AbstractIn this paper, new wideband cavity backed aperture the surface waves through the substrate. Even though various
coupled microstrip antenna is presented for 79 GHz MIMO radar kinds of cavity backed antennas are proposed in literature
applications. This designs is based on a sub-arrays consisting at millimeter wave frequency bands, none of them are suit-
of two single elements, which have stacked rectangular patch
radiators. A microstrip to stripline transition and a series able to be used in MMW MIMO radar modules. The main
feeding topology is used to feed the elements. The antennas are problems are narrow beam width [6], high manufacturing cost
manufactured by using a new high resolution multi-layer PCB [7], fabrication difficulties [8], and large size of the antenna
technology. The performance of this antennas have been verified element which must be strictly less than half a lambda for
by both simulations and measurements. Antenna bandwidth is radar applications [6].
9.7%, and the gain is more than 5.2dBi. Large beam widths of
138 degrees in E-plane and 40 degrees in H-plane are obtained. Multi-layer technologies like LTCC (low temperature co-
Antenna radiation efficiency is more than 75%, the mutual fired ceramic), LCP (liquid crystal polymer), and MLO (plastic
coupling between the array elements is less than -18dB. or multi-layer organic packages), and advanced multi-layer
Index TermsAdvanced multi-layer PCB, cavity backed an- PCB technology are common technologies that have been
tenna, millimeter wave, MIMO radar applications. extensively used in various electronic devices, owing to their
numerous advantages. The main advantages are high density,
small size, and simple installation. These technologies are
I. I NTRODUCTION also very useful and applicable in high speed circuits. On
the other hand, some disadvantages still remain, such as high
Millimeter wave (MMW) applications have become increas-
cost, and long production cycle. In [9], [10] the authors have
ingly important in recent years, both in communications and in
used LTCC technology to realize antenna arrays for 60 GHz
sensing. The latter is currently dominated by automotive radar,
communication systems. Even though this technology is very
but it is expected that millimeter wave sensing applications are
high-performance, it is currently considered too expensive
to follow the growth of millimeter wave communications. As
for many applications. Also, in [11], a broadband 60-GHz
CMOS is emerging as a viable technology for 79 GHz radar
aperture-coupled patch antenna is designed and integrated into
Systems-On-Chip, lower system cost [1] will be the result.
a 5-layer LCP PCB technology. But air cavities have been
The concept of MIMO radar has received considerable embedded into the PCB, which makes the fabrication more
attention within the context of automotive radar. MIMO beam- difficult and expensive.
forming has several benefits over classical beam forming,
In this paper, a cavity backed stacked patch antenna sub-
the main benefit being that it synthesizes virtual antenna
array, which is designed for a 79 GHz MIMO radar application
arrays with a larger number of elements [2], leading to
is presented. This antenna has been fabricated with a cheaper
increased angular resolution [3]. In continuous wave MIMO
advanced multi-layer PCB technology. In the next sections,
radar, mutual coupling between the transmitter and receiver
MIMO radar configuration, PCB technology, antenna topol-
antennas is an important drawback, and its effect on system
ogy, simulation and measurement results will be discussed.
performance must be mitigated as much as possible [4]. Even
though different people have reported various methods in the
II. MIMO R ADAR C ONFIGURATION
literature to control and reduce this mutual coupling, most of
these methods suffer from low bandwidth and difficulties in The configuration of the MIMO array implemented in our
the fabrication procedure. These methods are mainly focused radar group is shown in Fig. 1. According to the concept of the
on EBG, metamaterial [5], and defected ground structures, or virtual array as described in [2], with a spatial convolution of
using non-regular patch shapes. the 4 elements both in the Tx and Rx arrays, a virtual linear
Another reported technique is to use a metallic cavity array with 16 elements in the receiver part is formed. It is
around the patch elements. This metallic cavity can be imple- evident that since the reflected radar signal level in the Rx is
mented by metallic micro-vias in PCB technology. Indeed this low, the mutual coupling between the Tx and Rx must be as
metallic cavity reduces the mutual coupling by suppressing low as possible, for the proper functioning of the radar.

978-88-907018-7-0/17/$31.00 2017 IEEE 190 #1570317915


2017 11th European Conference on Antennas and Propagation (EUCAP)

TABLE I: A comparison between Any-Layer PCB, and LTCC.

TABLE II: Characteristics of the multi-layer stack.

Fig. 1: MIMO Radar Configuration.

The main requirement of the MIMO system considered is


the cross talk between the antennas. The target was to reach
less than -40 dB between the Rx and Tx antennas and less than
-18 dB between the Rx and Rx and the Tx and Tx antennas,
respectively. A -10 dB bandwidth of at least 4 GHz had to be
reached. The gain and efficiency had to be more than 4 dB
and 75%, respectively. The allowed size of the receiver part of
the antenna and the issue of grating lobes demands a distance
between the elements not larger than half a lambda in free IV. A NTENNA SUB - ARRAY
space.
In this section, we will talk about the antenna structure.
As already discussed, for fabrication of this antenna, a high
III. PCB T ECHNOLOGY resolution multi-layer PCB technology is used. The antenna
build-up is shown in Table II. As it is clear, this build-up
The PCB technology that is exploited here is referred to as is completely symmetrical along the substrate thicknesses.
Any-Layer PCB Technology. The Any-Layer technology is Eight metal layers, and seven different substrates are used.
an advancement of standard existing HDI (High Density In- All of these substrates are from Panasonic Megtron 6. The
terconnect) technology in PCBs. With Any-Layer technology three middle substrates, substrates 3, 4, and 5, are the thickest
all electrical connections between the individual PCB layers substrates to reach more bandwidth. The others which are
are formed by laser-drilled micro-vias. This gives the design more close to the bottom and top, are chosen thinner to get
community optimum design freedom as each layer or connec- an acceptable width for microstrip and strip lines. Among the
tion on a specific layer can be connected to every other layer metal layers in the build-up, metal layers 2, 4, and 7 are the
within the PCB stack-up. In general, conventionally through ground planes. Other metal layers including layers 1, 3, 5, 6,
holes vias are replaced by micro-vias with quite a bit smaller 8 are reserved for the signal routes. The slot is embedded into
features. There is also an extensive space saving opportunity, GND2 layer, and two patches are placed in metal layer 5 and
reducing size, layer-count or weight of a product or increasing 8 relatively.
routing density on a certain given product dimension. In this antenna, a wideband microstrip to stripline feed
Although the features for this technology is a little bigger transition is designed through the first ground plane (GND1
than the features for other multi-layer technologies, it benefits in the build-up). The reason is to avoid back side radiation of
from lower cost, and also less fabrication difficulty. For the antenna on the chip side. This transition can be seen in
instance, LTCC, LCP, and MLO are all advanced and accurate the side view of the antenna in Fig. 2.
multi-layer technologies with quite a bit small features, but This antenna is a sub-array of two elements which are put
they suffer from two disadvantages. The first one is the high in each others H-Plane. The reason is to make the beam
tape-out cost, and the second one is the specific material that width in this plane narrower to lower the mutual coupling
is used during their process and makes the fabrication more between the receiver and transmitter, and also increase the
difficult. On the other hand, Any-Layer technology is really gain. In each antenna element, two rectangular stacked patches
cheaper, and can be implemented with ordinary substrates are surrounded by a cavity implemented by metallic micro-
found in the market. For a better comprehension, a good vias, which suppress surface waves. The diameter of the cavity
comparison between the LTCC and An-Layer technologies are micro-vias is 125um, and the pitch between them is 250um.
done in Table I. Top view and side view of the antenna, with all dimensions

191 #1570317915
2017 11th European Conference on Antennas and Propagation (EUCAP)

Fig. 3: Top view of fabricated antenna with advanced multi-


layer PCB technology.

(a)

(b)
Fig. 4: Simulated and measured S11.

V. A NTENNA C HARACTERISTICS
A. Reflection coefficient and mutual coupling
For this antenna, the simulated and measured antenna re-
flection coefficient are shown in Fig. 4. All of the simulations
are done by Ansys HFSS. According to this figure, the -10
(c) dB input impedance bandwidth is from 75.65 GHz to 83.32
Fig. 2: Antenna topology and dimensions: The sub-array GHz, which is equal to 7.67 GHz, and 9.7 % of the center
dimensions: W1= 0.13mm, W2= 0.1mm, L2= 0.6mm, Lt1= frequency. The measured results, show a shifted bandwidth
0.1mm, R1= 0.175mm, R2= 0.1mm, R3= 0.2mm, Lt2= from 74 GHz to 81.9 GHz. Fabrication tolerances on the
0.3mm, W3= 0.25mm, L3= 0.75mm, Lt3= 0.1mm, W4= material characteristics, substrates thicknesses, and dimensions
0.09mm, W5= 0.09, L5= 1.85mm, W6= 0.11, L6= 1.84mm, are probably the main reasons for this 1.6 GHz shift. But
W7= 0.11mm, L7= 1.21mm, PW1= PL1= PW3= PL3= according to a survey from the authors, some change in the
0.62mm, PW2= PL2= PW4= PL4= 0.68mm, CW1= CW2= material characteristics has the highest possibility among the
1.27mm, CL1= CL2= 1.35mm, D1= 1.75mm. above reasons, which means that by choosing better materials,
more exact results can be achieved. It must be noted even
with this frequency shift, the antenna sub-array still covers
the required bandwidth of the MIMO radar, which is from 77
are shown in Fig. 2. Also the fabricated antenna is shown in to 81 GHz.
Fig. 3. As it is clear from Fig. 4, this antenna has two different
Two sub-array elements are placed about a half free space resonance frequencies in the band of 77-81 GHz. Although
wavelength apart (2mm), and fed with a series feeding network the cavity has some impact on these resonance frequencies,
and an inset feeding technique for each patch. The topology but they mainly come from the two stacked patches.
is shown in Fig. 2. The Tx and Rx sub-arrays must be placed
B. Gain and Radiation characteristics
in each others H-plane in order to minimize the coupling
between them. The coupling in E-plane is much larger, but less This antenna has a gain of 5.2 dB at 79 GHz, and the
critical. However, the distance between sub-arrays in E-plane radiation efficiency is at least 75%, regarding the high loss
must be less than half a lambda in order to avoid side lobes, of materials in the build-up and 0.6 dB path loss along
as shown in Fig. 1. The chosen corporate feeding network the feed transition. The normalized radiation pattern for this
topology offers a simple solution to be able to do this. antenna sub-array is measured, and the results are shown

192 #1570317915
2017 11th European Conference on Antennas and Propagation (EUCAP)

(a)

Fig. 6: Snapshot of simulated electric field intensity in H-plane


in logarithmic scale at 79 GHz.

(b)
Fig. 5: Single element radiation pattern in 77 GHz, a) E-plane
and b) H-plane.

versus simulation in Fig. 5 for both E and H-planes. For the


Co polarization, there is a good match between the measured
and simulated results, but for the cross polarization, there is a
discrepancy. The reasons can be listed as: the uncertainty of
the measurement itself, the slight asymmetry in the fabricated (a)
antenna, and finally the small misalignment between the AUT
and the horn antenna. Also, regarding these plots, this antenna
has a very wide 3-dB beam width of 138 degrees in E-plane
and a narrower beam width of 40 degrees in the H-plane.
C. Shielding effectiveness of package
The electrical field intensity is simulated and illustrated
in Fig. 6. This figure clearly shows the near-field radiation
emerging from the top patch on the top of the package, and the
field intensity reduction at the bottom of the package. In this
figure, Red color corresponds with maximum electrical field (b)
intensity, yellow 10 dB lower, green 20 dB lower and dark-blue
30 dB lower. According to this figure, the field intensity at the Fig. 7: Mutual Coupling in, a) E-plane, and b) H-plane.
bottom of the package is around 20 dB lower than the intensity
directly on top of the radiating patches. The bottom shielding
layer (GND1 in the build-up) has a significant impact on the grade the radar functionality. In this case, using metallic micro-
backside radiation reduction, which allow us to place the chip via cavities around the patches can significantly decrease this
directly below the radiation elements, thereby decreasing the mutual coupling. In our radar module, our requirements was
interconnect length and losses. to reach less than -18dB for the mutual coupling between
Rx or Tx elements, and less than -40dB between Rx and Tx
VI. M UTUAL C OUPLING elements. The second target was really more crucial for whole
As mentioned before, in MIMO radar applications, high radar system.
level of mutual coupling between the elements can really de- In this section, the mutual coupling between the elements in

193 #1570317915
2017 11th European Conference on Antennas and Propagation (EUCAP)

different scenarios has been studied through simulations. The [6] Y. Li, and K.-M. Luk, 60-GHz Substrate Integrated Waveguide Fed
results are illustrated in Fig. 7. The number of the ports in Cavity-Backed Aperture-Coupled Microstrip Patch Antenna Arrays,
IEEE Trans. Antennas Propag, vol. 63, no. 3, pp. 1075-1085, 2015.
these plots are all referred to ports in Fig. 1. [7] A. Enayati, G. Vandenbosch, and W. Deraedt, Millimeter-WaveHorn-
As mentioned before, the main advantage of using cavities Type Antenna-in-Package Solution Fabricated in a Teflon-Based Multi-
layer PCB Technology, IEEE Trans. Antennas Propag, vol. 61, no. 4,
in cavity backed antennas is to reduce the mutual coupling pp. 1581- 1590, 2013.
between the array elements, which can enhance the function- [8] M. H. Awida, and A. E. Fathy, Substrate-Integrated Waveguide Ku-Band
ality of the MIMO radar a lot. For this MIMO radar, the Cavity-Backed 2 2 Microstrip Patch Array Antenna, IEEE Antennas
Wireless Propag. Lett, vol. 8, pp. 1054- 1056, 2009.
target for mutual coupling between the Tx or Rx subarrays [9] S. Brebels, C. Soens, W. De Raedt, and G. Vandenbosch, Compact LTCC
was -18 dB, while the target for mutual coupling between the antenna package for 60 GHz wireless transmission of uncompressed
complete Tx and Rx antennas was -40 dB. The second target is video, IEEE MTT-S Int. Microwave Symp., pp. 1- 4, 2011.
[10] D. Kam, D. Liu, A. Natarajan, S. Reynolds, H. Chen, and B. A. Floyd,
a really crucial one for the whole radar system. Hence, in this LTCC Packages With Embedded Phased-Array Antennas for 60 GHz
section, the mutual coupling between the elements in different Communications, IEEE Antennas Wireless Propag. Lett, vol. 21, No. 3,
scenarios has been studied through simulations, and the results pp. 142- 144, 2011.
[11] D. Liu, J. A. G. Akkermans, H. Chen, and B. Floyd, Packages
are plotted in 7. The number of the ports in these plots are all With Integrated 60-GHz Aperture-Coupled Patch Antennas, IEEE Trans.
referred to ports in Fig. 1. In the first plot, the mutual coupling Antennas Propag, vol. 59, No. 10, pp. 3607- 3616, 2011.
between port 6 and ports 5, 7, and 8 (all in the Rx part) is
given. The distance between the Rx sub-arrays is 2mm mm,
which is half wavelength in free space at 79 GHz. Regarding
this plot, the mutual coupling is less than -18 dB. In the second
plot, the mutual coupling between the Rx and Tx sub-arrays
is figured, which are in 7.6 mm or two free space wavelength
far from each other. Here, the mutual coupling is less than -52
dB within the MIMO radar band, which completely satisfy the
requirements of the MIMO radar application.

VII. C ONCLUSION
In this paper, a new broadband cavity backed stacked patch
antenna sub-array for MMW MIMO radar applications was
introduced. This antenna was fabricated through a low cost
advanced PCB technology. The antenna topology and the
PCB technology have been explained in details. Reflection
coefficient and radiation pattern measurements and simulations
show a good agreement. The antenna topology has a broad
bandwidth of 9.7% and, and also a very wide beam width in
E-plane. The mutual coupling between receiver and transmitter
antennas is designed to be below -18 dB over the whole
bandwidth.

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