Escolar Documentos
Profissional Documentos
Cultura Documentos
567938 REV D
GENERAL PROCEDURES
Precautions
Observe the safety precautions described in the service manual for the electrical systems that are being repaired.
Procedures
NOTE: The wire crimped in the terminals included in this kit is the maximum gauge approved for use with the terminal. This wire may
be larger than the existing wire in the vehicle.
Number of
Terminals (2)
Family (HS)
Gender (Female)
Service Manual
Color (Gray) Symbol
Tools required to
perform this
procedure
Instructions for
terminal removal
Connectors
included in this
family (these views
are links to Note explains
Application Guide whether locking tab
information) is on connector
housing or terminal
01A 09A
03A
16A
08A
02A 10A 10A
13A
12A 06A
07A
01 06A
13A 01
11A
05A
04A
Tool
Contact
Point
J-47003-2,3,4,5
J-46538 Flameless Heat Gun, CF-30C Refill Cartridge, and J-47003 Solder Sleeve Connectors
Use
Refer to NTB03-078 for proper usage of Essential Tool J-46538 Flameless Heat Gun and Essential Tool J-47003 Solder Sleeve Connectors.
Refill cartridges part number CF-30C are available at http://www.solderit.com/shop/item.aspx?itemid=101. Using generic refill cartridges is not
recommended, as they do not fit or function as intended. Soldering will take longer and the tool may have ignition problems. Only use refill car-
tridges from Solder-It.
GENERAL PROCEDURES
Aluminum Wiring
! CAUTION: Crimp Repair Only! Do not use solder. Use J-48817-8 crimping tool only
CAUTION: Aluminum is susceptible to cross contamination. Do not use the crimping pliers on copper components.
J-48817-8
Copper vs Aluminum Wire Reference Chart Crimping Plier Usage
Copper Wire Aluminum Shrink Tube Aluminum Wire Crimping Pliers For Aluminum Wire Repair
Size mm2 Outer Diameter STD mm Splice Size mm2 Outer Diameter STD mm Only
0.5 1.6 J-48817-801 J-48817-803 0.75 1.4 Tool Gap Use: 1.5
0.85 1.8 J-48817-801 J-48817-803 1.25 1.8 Tool Gap Use: 1.5
1.25 2.1 J-48817-801 J-48817-803 1.5 1.85 Tool Gap Use: 1.5
2 2.6 J-48817-802 J-48817-804 2.5 2.8 Tool Gap Use: 2.0
2.0
1.5
Joints for Aluminum wire
Aluminum Wire
Copper Wire
Aluminum Splice Heat Shrink
RRT 01A
TRT 09A
J-48817-144
J-48817-155
J-48817-159
CLICK HERE TO
AFZ FAMILY (160) ANIMATE THIS
PROCEDURE
RRT 11A
TRT 11A
2. Use the RRT as a lever to gently lift the
retainer. Remove the retainer from the
connector.
AFZ FAMILY
CONNECTORS
J-48817-160
1
CLICK HERE TO
AMP FAMILY (115) ANIMATE THIS
PROCEDURE
RRT 07A
TRT 09A
J-48817-115
RRT 11A
TRT 11A
2. Use the RRT as a lever to gently lift the
retainer until it releases from the connec-
tor.
AMP FAMILY
CONNECTORS
J-48817-123
RRT 01A
TRT 11A
J-48817-139
1
CLICK HERE TO
BS FAMILY (103, 105, 147) ANIMATE THIS
PROCEDURE
TRT 06A
J-48817-103
1
CLICK HERE TO
BS FAMILY (173) ANIMATE THIS
PROCEDURE
RRT 04A
TRT 12A
2. Use the RRT as a lever to gently lift the
retainer. Do not remove the retainer from
the connector.
BS FAMILY
CONNECTORS
J-48817-173
RRT 01A
TRT 11A
J-48817-177
1
CLICK HERE TO
E FAMILY (102, 122 , 181, 182, 183, 184) ANIMATE THIS
PROCEDURE
RRT 04A
TRT 11A
E FAMILY CONNECTORS
J-48817-102
J-48817-181
J-48817-182
2. Move the TRT upward slightly to release
the locking tab and then pull the wire out
slowly.
2
J-48817-183
J-48817-184
CLICK HERE TO
ECM FAMILY (AMP) ANIMATE THIS
PROCEDURE
RRT 01A
Rear View
TRT 13A
1
CLICK HERE TO
ECM FAMILY (Molex) ANIMATE THIS
PROCEDURE
RRT 01A
Rear View
TRT 07A
1
CLICK HERE TO
ECM FAMILY (Yazaki) ANIMATE THIS
PROCEDURE
Rear View
TRT 07A
ECM FAMILY
2. To release secondary retainer, lift the
CONNECTORS
lower lock while pinching the secondary
retainer to release. 1
2
RRT 04A
TRT 12A
J-48817-118
RRT 01A
TRT 01A
J-48817-169
1
CLICK HERE TO
HS FAMILY (107, 109, 110, 111, 112, 125, 165, 188) ANIMATE THIS
PROCEDURE
TRT 01A
RRT 02A
TRT 07A
HS FAMILY
CONNECTORS
J-48817-107 J-48817-109
TERMINAL REMOVAL METHOD
1. All except connector 165: Insert the TRT
(01A) straight into the slot on the face of
the connector near the terminal with the
long side of the TRT touching the terminal.
Connector 165: Insert TRT (07A) straight
J-48817-110 J-48817-111 into the slot on the face of the connector
near the terminal.
NOTE: Locking tab is part of connector.
J-48817-112 J-48817-125
RRT 04A
TRT 04A
L FAMILY CONNECTORS
2. Pull the retainer up.
1
CLICK HERE TO
MF FAMILY ANIMATE THIS
PROCEDURE
TRT 02A
MF FAMILY
CONNECTORS
1
CLICK HERE TO
MM FAMILY ANIMATE THIS
PROCEDURE
TRT 01A
MM FAMILY
CONNECTORS
1
CLICK HERE TO
NS FAMILY (114, 132, 133, 134, 135, 158) ANIMATE THIS
PROCEDURE
RRT 09A
TRT 09A
J-48817-114
J-488817-133
J-488817-135
J-48817-158
CLICK HERE TO
P FAMILY (164) ANIMATE THIS
PROCEDURE
RRT 01A
TRT 08A
J-48817-164
RRT J-47003-11
RRT 01A
RH FAMILY
CONNECTORS
J-48817-101 J-48817-176
J-48817-162
1
CLICK HERE TO
RK FAMILY (104, 120, 121, 146) ANIMATE THIS
PROCEDURE
RRT 01A
TRT 11A
RK FAMILY
CONNECTORS 2. Use the RRT as a lever to gently lift the
retainer. Remove the retainer from the
connector.
J-48817-104
J-48817-121
J-48817-146
CLICK HERE TO
RK FAMILY (151, 152, 161, 175) ANIMATE THIS
PROCEDURE
RRT J-47003-11
TRT 11A
J-48817-151
J-48817-161
RRT 02A
J-48817-106 J-48817-108
J-48817-149 J-48817-153
J-48817-171 J-48817-189
1
CLICK HERE TO
SEA FAMILY (140, 141) ANIMATE THIS
PROCEDURE
TRT 11A
J-48817-140
J-48817-141
1
CLICK HERE TO
TH FAMILY (127, 128, 130, 131, 154, 157) ANIMATE THIS
PROCEDURE
J-48817-128
J-48817-131
J-48817-154
J-48817-157
CLICK HERE TO
TH FAMILY (126, 129) ANIMATE THIS
PROCEDURE
TH FAMILY
CONNECTORS
2. Use the RRT as a lever to gently unlock
the edge of the retainer from the con-
nector. Repeat the process to completely
release the retainer.
J-48817-126
1
CLICK HERE TO
TK FAMILY (136, 137, 138, 178, 179, 180) ANIMATE THIS
PROCEDURE
1
nector and the rear edge of the retainer.
Use the RRT as a lever to gently lift the
rear edge of the retainer. 2
RRT 01A
TRT 11A
TK FAMILY
CONNECTORS
2. Slide the retainer toward the wire side of
the connector. Do not remove the retainer
from the connector.
J-48817-136
J-48817-178
2. Press the TRT into the slot to release 2
the locking tab and then pull the wire out
slowly.
J-48817-179
J-48817-180
CLICK HERE TO
U FAMILY (124) ANIMATE THIS
PROCEDURE
RRT 04A
TRT 01A
U FAMILY
2. Use the RRT to gently depress the lock-
CONNECTORS
ing tab far enough to remove it from the
slot in the connector. Repeat the process
on the other locking tab and remove the
retainer.
J-48817-124
1
CLICK HERE TO
WBS FAMILY (142, 143) ANIMATE THIS
PROCEDURE
WBS FAMILY
CONNECTORS
J-48817-142
J-48817-143
CLICK HERE TO
WF FAMILY (174) ANIMATE THIS
PROCEDURE
RRT 04A
TRT 04A
J-48817-174
RRT 11A
TRT 11A
J-48817-172
RRT 04A
TRT 13A
J-48817-167
RRT J-47003-11
RRT 04A
WP FAMILY
CONNECTORS
RRT 04A
TRT 04A
J-48817-163
1
CLICK HERE TO
X FAMILY (187) ANIMATE THIS
PROCEDURE
RRT 01A
TRT 01A
J-48817-187
1
CLICK HERE TO
YV FAMILY ANIMATE THIS
PROCEDURE
RRT 01A
TRT 13A
2. Pull up retainer.
YV FAMILY
CONNECTORS
1
APPLICATION GUIDE
01A
J-48817-101 J-48817-201
RH 1 5 10A
RH06FB 1 2 3 4 5 6 RHFM YZK-N
J-48817-5
04A
J-48817-102 J-48817-202
E 1 5 11A
E03FGY-RS RSF-M-SWSN
1 2 3 J-48817-3
01A
J-48817-103 J-48817-203
BS 1 5 06A
BS02FB 1 2 185026-1
J-48817-3
01A
J-48817-104 J-48817-204
RK 1 01A or 11A
RK03FB 1 3 RKF-M SN
2
J-48817-5
04A or 01A
J-48817-105 J-48817-205
1 2 3
BS 1 5 06A
106265 4 5 6 964286-1AU
J-48817-3
04A or 03A
J-48817-106 J-48817-206
RS 1 1 2 11A
RS04FG-GY RSF-S-SWSN
3 4 J-48817-3
02A
J-48817-107 J-48817-207
HS 1 01A
HS02FGY 1 2 WTS090F-M
J-48817-3
APPLICATION GUIDE
03A
J-48817-108 J-48817-206
RS 1 5 11A
RS01FB RSF-S-SWSN
1 J-48817-3
02A
J-48817-109 J-48817-208
HS 1 5 01A
11349W9A03 1 2 3 WTS090F-M
J-48817-3
02A
J-48817-110
J-48817-207
HS 1 5 01A
11020W9A03- 1 2 3
WTS090F-M
GR
J-48817-3
02A
J-48817-111 J-48817-208
HS 1 5 01A
1 2
11156W9A02FGR2 WTS090F-M
J-48817-3
02A
J-48817-112 J-48817-207
HS 1 5 01A
1 2
11149W9A02FGR WTS090F-M
J-48817-3
03A
J-48817-113 J-48817-209
RS 2 5 11A
RS02MGY RSM-S-SWSN
1 2 N/A
09A
J-48817-114 2 1 J-48817-210
NS 2 5 09A
NS06MW-CS 6 5 4 3 CSM-S
N/A
APPLICATION GUIDE
J-48817-115 07A
J-48817-211
98238N6F AMP 2
1 2 3 5 09A
4 5 6 98198W6TSN-
F-M
AMP B J-48817-5
01A
J-48817-116 J-48817-201
RH 2 5 10A
RH03FB RHFM YZK-N
1 2 3 J-48817-5
03A
J-48817-117 J-48817-206
RS 2 5 11A
RS02FGY RSF-S-SWSN
1 2 J-48817-3
04A
J-48817-118 J-48817-212
FC 2 5 12A
FC1240PC 60012941
1 2 J-48817-3
03A
J-48817-119 J-48817-213
RS 2 6 11A
1 2
RS04FGY-PR RSF-L-SWSN
J-48817-3
3 4
01A
J-48817-120 J-48817-214
RK 2 6 11A
RK02FGY RKF-S SN
1 2 J-48817-4
01A
J-48817-121 J-48817-214
RK 2 6 01A or 11A
RK03FB 1 2 3 RKF-S SN
J-48817-4
APPLICATION GUIDE
04A
J-48817-122 J-48817-206
E 2 5 11A
E02FGY-RS 1 2 RSF-S-SWSN
J-48817-3
11A
J-48817-211
J-48817-123 1
AMP 2 2 5 11A
98198W6TSN-
98200WQA03FBA
F-M
3 J-48817-5
04A
J-48817-124 J-48817-215
U 2 6 01A
U03FB 1 2 3 WF-Z-S
J-48817-3
02A
J-48817-125 J-48817-207
HS 3 5 01A
11020W9A03-GR
1 2 3 WTS090F-M
J-48817-3
07A
J-48817-126 J-48817-216
TH 3 6 07A
TH04FW-NH 1 2 3 4 NHF-S-SN
J-48817-5
07A
J-48817-127 J-48817-216
TH 3 1 2 3 4 6 07A
TH08FW-NH NHF-S-SN
5 6 7 8
J-48817-5
07A
J-48817-128 J-48817-216
TH 3 1 2 3 4 5 6 6 07A
TH12FW-NH 7 8 9 10 11 12 NHF-S-SN
J-48817-5
APPLICATION GUIDE
07A
J-48817-129 J-48817-217
TH 3 6 07A
TH04MW-NH
4 3 2 1 NHM-S-SN
N/A
07A
J-48817-130 J-48817-217
TH 3 4 3 2 1 6 07A
TH08MW-NH 8 7 6 5 NHM-S-SN
N/A
07A
J-48817-131 J-48817-217
TH 3 6 5 4 3 2 1 6 07A
TH12MW-NH 12 11 10 9 8 7 NHM-S-SN
N/A
09A
J-48817-132 J-48817-218
NS 3 6 09A
NS03FW-CS 1 2 3 CSF-S
J-48817-3
09A
J-48817-133 1 2 J-48817-218
NS 3 6 09A
NS06FW-CS 3 4 5 6 CSF-S
J-48817-3
09A
J-48817-134 J-48817-218
1 2 3
NS 3 6 09A
NS08FW-CS
4 5 6 7 8 CSF-S
J-48817-3
09A
J-48817-135 1 2 J-48817-219
NS 3 6 09A
NS06MW-CS 3 4 5 6 CSM-M
N/A
APPLICATION GUIDE
01A
J-48817-136 J-48817-220
TK 3 6 11A
1 2 3
TK03FW TK3FS-SNNIS
J-48817-4
01A
J-48817-137 1 2 J-48817-220
TK 4 6 11A
TK06FW-1V 3 4 5 6 TK3FS-SNNIS
J-48817-4
01A
J-48817-138 2 1 J-48817-221
TK 4 6 11A
TK06MW-1V 6 5 4 3 1376039-1SN
N/A
01A
J-48817-139 J-48817-222
1 2 3 4 5 6 7 8
BD 4 9 10 11 12 13 14 15 16
6 11A
BD16FW BDF-AMP
J-48817-5
01A
J-48817-223
J-48817-140 J-48817-224
1 2 3 4 5 6 7 8 9 11A
SEA 4 6
10 11 12 13 14 15
SEA9FBSHA6 SL060 F-S
J-48817-5
SL110 F-S
J-48817-3
01A
J-48817-223
J-48817-141 J-48817-224
1 2 3 4 5 6 7 8 9 11A
SEA 4 6
10 11 12 13 14 15
SEA9FWSHA6 SL060 F-S
J-48817-5
SL110 F-S
J-48817-3
N/A
J-48817-142 J-48817-225
WBS 4 1 2 7 06A
WBS1006N WBS1006N-TY
N/A
APPLICATION GUIDE
N/A
J-48817-143 J-48817-226
WBS 4 1 2 7 06A
WBS-3013 WBS-3013
N/A
01A
J-48817-144 J-48817-227
A 4 1 7 09A
A03FW 2 AF
3 J-48817-4
01A
J-48817-145 J-48817-228
A 4 1 7 09A
A03MW 2 AM
3 N/A
01A
J-48817-146 J-48817-204
RK 4 1 2 3 5 01A or 11A
RK06FGY RKF-N SN
4 5 6
J-48817-4
01A
J-48817-147 J-48817-229
BS 4 1 2 0 06A
BS02FGY-BH 50030-S-RD
J-48817-3
03A
J-48817-148 J-48817-205
RS 4 1 2 5 03A or 11A
RS04FL RSF-S-SWSN
3 4 J-48817-3
03A
J-48817-149 J-48817-206
RS 9 1 2 5 03A or 11A
RS04FG RSF-S-SWSN
3 4 J-48817-3
APPLICATION GUIDE
01A
J-48817-150 J-48817-201
RH 9 5 10A
RH02FB 1 2 RHFM YZK-N
J-48817-5
J-47003-11
J-48817-151 J-48817-240
RK 9 8 11A
RK02MGY 2 1 RKM-M SN
N/A
01A
J-48817-152 N/A
RK 9 8 11A
RK02ML-B 2 1 RKM-M SN
N/A
03A
J-48817-153 J-48817-206
RS 9 5 03A
RS02FB 1 2 RSF-S-SWSN
J-48817-3
09A
J-48817-154 J-48817-218
TH 9 10 11
1 2
12 13
3 4
14
5
15 16
6 7
17
8
18
9
19 20
6 09A
TH18FW-CS2 CSF-S
J-48817-3
01A
J-48817-155 J-48817-227
1 2 3 4
A 9 5 6 7 8 9 10 11 12
7 09A
A12FW AF
J-48817-4
01A
J-48817-156 J-48817-227
A 9 1 2 3 4 5 6 7 8 9 10 11 12 7 09A
A12FG AF
J-48817-4
APPLICATION GUIDE
07A
J-48817-157 J-48817-216
1 2 3 4 5
TH 9 6 07A
TH10F8-NH 6 7 8 9 10 NHF-S-SN
J-48817-5
09A
J-48817-158 J-48817-219
4 3 2 1
NS 9 10 9 8 7 6 5
6 09A
NS10MW-CS CSM-M
N/A
01A
J-48817-159 J-48817-227
A 9 7 09A
A02FW 1 2 AF
J-48817-4
11A
J-48817-160 J-48817-236
1 2
AFZ 9 10 11A
AFZ04FB AFZ
3 4 J-48817-3
J-47003-11
J-48817-161 J-48817-240
RK 8 8 09A
RK02MGY 2 1 RKM
N/A
01A
J-48817-162 J-48817-201
RH 8 5 10A
R02FGY 1 2 RHFM YZK-N
J-48817-5
J-48817-238 04A
J-48817-163 J-48817-239 04A
WP8 10
WP8+A03F-A GR2 WTS187F-M 04A
09293WAT F-L 04A
APPLICATION GUIDE
01A
J-48817-164 J-48817-241
P 8 10 08A
P01FB-A 170452-2
J-48817-2
04A
J-48817-165 J-48817-207
HS 8 5 07A
11016W9A03-GR2 WTS090F-M
J-48817-3
01A
J-48817-166 J-48817-206
RS 11 5 11A
RS08FGY-PR RSF-S-RN
J-48817-3
J-48817-167 04A
PEY02FB J-48817-242
WP 11 11 13A
(WPB12052641- WP12048086 BR
2FB) J-48817-4
J-47003-11
J-48817-168
J-48817-243
WP 11 11 01A
PEX02FB
15326266-DEL
(WP15449028-2F)
J-48817-4
01A
J-48817-169
J-48817-245
HK 11 14 01A
HK02FY-
AVSS
1VEXLCHSG
J-48817-4
03A
J-48817-170 J-48817-209
RS 11 5 11A
RS08MGY-PR RSM-S-SWSN
N/A
APPLICATION GUIDE
03A
J-48817-171
J-48817-206
RS 11 5 11A
RS08FB-PR-H-
RSF-S-RN
SWN
J-48817-3
11A
J-48817-172 J-48817-244
WHX 11 11 11A
SCZ02FGY WHX4-F2-S
J-48817-5
04A
J-48817-173 N/A
BS 11 12A
FHZ02FB RS
J-48817-3
04A
J-48817-174 N/A
WF 11 04A
U02FB WF
J-48817-3
J-47003-11
J-48817-175 J-48817-240
RK 11 10 11A
RK03MBR HSG RK
N/A
01A
J-48817-176 J-48817-201
RH 11 5 10A
RH04FB ASSY RH
J-48817-5
01A
J-48817-177 J-48817-246
C 13 14 11A
C02MBR-P CM-SWS
N/A
APPLICATION GUIDE
01A
J-48817-178 J-48817-220
TK 13 6 11A
TK02FBR TK3FS-SNNIS
J-48817-4
01A
J-48817-221
J-48817-179
TK 13 6 11A
TER1376039-
TK02MBR-P
1SN
N/A
01A
J-48817-180 J-48817-220
TK 13 6 11A
TK02FW TK3FS-SNNIS
J-48817-4
04A
J-48817-181 J-48817-206
E 13 5 11A
E02FB-RS RSF-S-RN
J-48817-3
04A
J-48817-182 J-48817-206
E 13 5 11A
E02FG-RS-LGY RSF-S-RN
J-48817-3
04A
J-48817-183 J-48817-206
E 13 5 11A
E02FL-RS RSF-S-RN
J-48817-3
04A
J-48817-184 J-48817-206
E 13 5 11A
E02FL-RS-LGY RSF-S-RN
J-48817-3
APPLICATION GUIDE
01A
J-48817-185 J-48817-201
RH 13 5 10A
HS03FB RHF-M YZK-N
J-48817-6
J-47003-11
J-48817-186 J-48817-248
RH 13 14 10A
RH04MDGY-BR RHM-S-YZK
N/A
01A
J-48817-187 J-48817-249
X 13 14 01A
X01FGY XF M SN
J-48817-2
02A
J-48817-188 J-48817-207
HS 13 5 01A
HS02FL WTS090F-M
J-48817-3
03A
J-48817-189 J-48817-209
RS 14 5 11A
RS04MGY RSM-S-SWSN
N/A
J-48817-230 01A
Requires harness H G F E D C B A
1 J-48817-231 07A
replacement. 7
ECM
2
3
10
4 RHF-M NW J-48817-6
Yazaki H G F E D C B A
RZF-L J-48817-7
APPLICATION GUIDE
01A
J-48817-232
Requires harness H G F E D C B A
1 J-48817-233
replacement. 07A
ECM
2
3
10
4 MEAF
Molex H G F E D C B A J-48817-5
MEAF
J-48817-4
01A
J-48817-234
Requires harness
J-48817-235 13A
replacement.
ECM 10 06A
AAA
PBT-GF30 AMP B
AAA J-48817-3
J-48817-5
01A
Requires harness
J-48817-250
replacement. L02FB-
N/A 14 04A
MC
LF-L
LF-L
J-48817-3
N/A
Requires harness
J-48817-251
replacement.
MF N/A 14 02
MF S-SN-N
M02FBR-LC
J-48817-2
N/A
Requires harness
J-48817-252
replacement.
MM N/A 14 01A
MM-L SN
M06MW-LC
N/A
01A
Requires harness
J-48817-253
replacement.
YV N/A 14 13A
YV-BR
YV02FGY
J-48807-4
Requires harness insert wire 247 01A SF S 01A
S J-48817-247 14
S connector replacement. J-48817-3
J-48817-301
24225 89960
J-48817-302
24225 79960
APPLICATION GUIDE
J-48817-303
24225 79900
J-48817-304
24225 79902
J-48817-305
567938 REV D