Via Stati Uniti d'America, 26

20030 SENAGO (MI) - ITALY

CIFAMIX 120.4 B

Concrete batching plant equipped with DNA 3.0 horizontal twin shaft mixer, consisting of mixing unit easy and
quick to install and of one in-line aggregate storage and dosing unit with the following features:
- mixer concrete output: 3.0 m/cycle
- plant concrete output: 120 m/h
- number of aggregates compartments: 4
- aggregates storage capacity: 120 m
- number of cement silos: 4
- aggregates loading system: ramp
- mixer feeding system: belt

Hourly production of concrete calculated according to continuous mixing cycles using the following formula: sand
900 kg/m, fine gravel 450 kg/m, medium gravel 450 kg/m, cement 300 kg/m, water 150 l/m, additive 6 l/m;
mixing time 30 sec., discharge time 30 sec. see draw L2004155

Standard equipment

1 Modular aggregates storage and batching unit "MAS 4" with 4 compartments, complete with:
- aggregates containing panels with 120 m capacity (width for each compartment 3500 mm)
- 4 + 4 cone dosing cones driven by 4 + 4 electro-pneumatic cylinders
- 2 electric vibrators for sand cones
- 2 electric vibrators on weigher hopper under the sand cones
- weigher hopper complete with CE-certified weighing system using 4 x 15000 kg. load cells and digital indicator in
the electrical panel
- extracting belt 1000 mm wide, capacity 720 m/h, power 22 kW, 3 plies, complete with polyurethane scraper,
safety ropes, CE safety grids

Pneumatic system, completely pre-assembled, comprised of:

- two-stage compressor, 1028 l/min, air suctioned with oil bath filter and pressure switch, 3 + 3 kW electrical
motors, pressurized tank with 500 l capacity.
- hoses and pipes for air distribution and connection to respective utilities

Mixing unit portal, galvanized, comprised of 2 fixed legs and 2 rotating legs to facilitate work site assembly; access
ladder and service level complete with railings. Front and side entrance for truck mixers.

Aggregates dosing system to the mixer, including:

- 20 inclined belt conveyor, 1000 mm. wide, lenght 34 m, capacity 500 m/h, power 55 kW, 4 plies, complete with
polyurethane scraper, safety ropes, CE safety grids
- galvanized walkway on one side of the bel conveyor, including access stairs
- galvanized upper cover for bel conveyor, including inspection doors
- galvanized bottom enclosure for bel conveyor
- water draining system from the enclosure of the bel conveyor
- galvanized aggregates holding hopper with pneumatic discharge system, capacity 4800 l, including overloading
rotating probe
Cement weighing hopper, painted, with 1960 Kg capacity, including :
- electric vibrator and discharge butterfly valve with electro-pneumatic command, covered in polyurethane with
rubber gasket
- CE certified weighing system through 3 x 2000 kg load cells
- digital weight indicator installed on electrical panel

Water weighing hopper, hot-dip galvanized, with 1050 Kg capacity, including :

- DN 65 + DN 25 (fast and slow) water feed piping
- water feed ball valve and butterfly valve for discharge driven by electro-pneumatic system
- CE certified weighing system through 1 x 1000 kg load cell
- digital weight indicator installed on electrical panel

Filter for suctioning dust from mixer, complete with :

- hose for connecting mixer and dust collection hopper
- suction ventilator, 1.1 kW and 1200 cbm/h capacity; 11 sm filtering surface with heavy cloth sleeves
- filering elements cleaned by mechanical vibration
- system for discharge of dust in mixer

Horizontal twin shaft mixer DNA 3.0, load capacity 4500 l, yield in vibrated concrete 3000 l per cycle, complete with:
- 2 mixing motors 2 x 55 kW coupled and synchronized
- mixing tank covered with replaceable cast iron sheets
- replaceable mixing arms boled with shells on the axes
- cast iron mixing paddles
- mixer cover with inspection windows, safety limit switch with mechanical lock, pre-set for automatic washing
- automatic greasing of supports for mixer shafts
- adjustable limit stop for progressive splitting of concrete opening discharge
- electro-hydraulic concrete discharge with 1.5 KW motor
- manual emergency pump to open the concrete discharge hatch

Concrete discharge cone with replaceable wear-resistant internal coating made with steel panels boled to the
hopper with vulcanized material. Wear-resistant rubber layer 10 mm thick. Para rubber sleeve for loading the
cement mixer truck.

Cabinet control panel, complete with:

- main power switch
- voltmeter
- Amperemeter
- digital display for weight in aggregate batcher
- digital display for weight in water batcher
- digital display for weight in cement batcher
- digital display for weight in additive batcher
- remote push-button panel on service surface of mixer for manual maintenance operation for mixer discharge
- compliance with CE regulations
Note: length of cables-control cabin as per standard CIFA lay-out
 Options included
1 CIFAWIN Automation based on Betonsys platform, complete with:
- CPU with 64 output channels and 64 input channels, 8 A/D channels, 1 RS 232 port, 1 CAN-BUS interface
- animated synoptic graphic on PC
- unlimited number of formulas and raw materials
- handling of material in stock, production stats, alarms history
- moisture compensation in automatic and/or semi-automatic
- production records
- calibration and diagnostic controlled by PC
- shift from automatic to manual control (as option) without any stop
- software for delivery dockets as per CIFA standards
- handling of up to 4 aggregates, 4 cements, 2 waters, 6 additives, 2 moisture probes
- last generation PC including Windows 7 operating system, 2 x 19" monitors, UPS, laser printer
- industrial PLC
- Wattmeter/passive consistometer to read the concrete slump inside the mixer

1 Language kit in English for CIFAWIN Automation

1 Additives batching system 24 + 24 l, complete with:

- 1 + 1 transparent cylinders, thickness 5 mm, with 24 + 24 liter capacity
- 1 + 1 load cells with digital indicators
- 1 + 1 safety sensors to prevent leakage of material
- cabinet in galvanized plate
- 1 + 1 two-directional self-priming pumps, capacity 23 l/min, 0.55 kW

1 System for measuring moisture in sand using 2 capacitive probes for measuring the content of water in the sand
dosed for each cycle.

3 Cement screw feeder, diameter 273 mm, 16 m lenght, complete with:

- sleeve in para rubber for discharge and girdles
- intermediate supports
Note: height of silo flange from ground: 1600 mm

3 Accessories kit for cement storage silos, complete with:

- electrical and pneumatic junction box
- over under pressure relief valve for safety of the silo itself
- rotating type maximum cement level indicator positioned on the roof of the silo
- cement minimum level indicator positioned on the vertical wall of the silo
- manual butterfly valve positioned on the silo outlet
- closed ring fluidification system with 8 insufflation points, complete with pneumatic part, fittings, air supply pipes

3 Cartridge dust filter on top of the silo, counter-current air cleaning, filtering surface 25 m, diameter 800 mm,
complete with pneumatic and electrical part

TRANSPORT C&F ALEXANDRIA PORT INCLUDED

STARTUP AND TRAINING (5 DAYS) INCLUDED

The technician will only be sent once assembly will be completed, just for the STARTUP and TRAINING
activities. At your charge: board and lodging of the technician for the whole period of stay