Seminario de Productos de Potencia: 6 y 7 de Junio, 2013

Una solucin modular para la

optimizacin de recursos y espacios
en Subestaciones
ABB Inc.
May 30, 2013 | Slide 1
Una solucin modular para la optimizacin de recursos
y espacios en Subestaciones

Speaker name: Alessandro Pacchioni

Speaker title: Sales Manager
Company name: ABB Inc.
Location: Princeton, NJ, USA

ABB Inc.
May 30, 2013 | Slide 2
Your safety is important to us
Su seguridad es importante para nosotros
Please be aware of these emergency procedures
Favor de estar consciente de los siguientes procedimientos de seguridad

Security desk/Mesa de Seguridad: dial/marque 0

In case of an emergency, dial "0" from any phone in the hotel.
A caso de una emergencia, marque 0 desde cualquier telfono del hotel.
In the event of an alarm, please proceed carefully to the nearest exit.
Emergency exits are clearly marked.
En caso de que suene una alarma, por favor de dirigirse con cuidado a la salida mas cercana. Las salidas
de emergencia estn claramente marcadas.
Use the stairwells to evacuate the building and do not attempt to use the elevators.
Usa las escaleras para evacuar al edificio y no trate de usar los elevadores.
If evacuation is required, please be alert for handicapped or disabled persons who may need your
assistance.
Si una evacuacin es necesaria, favor de estar pendientes de personas invalidadas que necesiten su
ayuda.
Do not re-enter the building until advised by Hotel personnel or an
all clear announcement is made.
No entren al edificio hasta que sean avisado por el personal del hotel o hasta que digan que paso el peligro.
ABB Inc.
May 30, 2013 | Slide 3
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 4
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 5
Introduction - Factory
ABB S.p.A
Power Products Division
Unit Operativa Adda-HV

ABB S.p.A
Power Products Division
Unit Operativa Adda-HV

ABB Group
May 30, 2013 | Slide 6
Introduction Factory

Established in 1926.
Long experience in gas
insulated technology.
First in the world designing
Hybrid switchgear.

ABB Group
May 30, 2013 | Slide 7
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 8
Why Hybrid Switchgear?
Evolution of single line configuration

Encapsulation of DS & CT

Air Blast Oil Minimum SF6 Gas

No extra contacts for

disconnecting function

ABB Group
May 30, 2013 | Slide 9
Why Hybrid Switchgear?
Maintenance and failure rate

Bulk oil CB
and maintenance rate

Air blast CB
~1 yr Open air disconnector, ~5 yr

Minimum oil CB PASS, 20 year

~5 yr
SF6 CB
Failure

~15 yr

1960 Today

Switchgear solutions reduces the maintenance interval from 5

to >15 years due to the removal of open air disconnector
ABB Group
switches
May 30, 2013 | Slide 10
Hybrid Switchgear PASS Family
Key Values

High availability and reliability using SF6 gas.

Cost reduction along the whole life of the substation.
Cost reduction in terms of installation, maintenance and
ownership.
Space reduction up to 50%.

ABB Group
May 30, 2013 | Slide 11
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 12
Hybrid Switchgear PASS Family
Product portfolio

PASS M00 PASS M0 PASS M0S New PASS M0S

72,5 kV 170 kV 252 kV 420 kV

50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz
2000 / 3150 A 3150 A 4000 A 5000 A
31,5 / 40 kA 40 / 50 / 63 kA 40 / 50 kA 63 kA

ABB Group
May 30, 2013 | Slide 13
Hybrid Switchgear PASS Family
General features

Current transformer Voltage transformer

Disconnector \
Circuit breaker
Earthing Switch
ABB Inc.
May 30, 2013 | Slide 14
Hybrid Switchgear PASS Family
General features
Italy 2008

SBB configuration
Spain 2007

DBB configuration
ABB Group
May 30, 2013 | Slide 15
Hybrid Switchgear PASS Family
General features
Chile 2004 China 2004

1 Gas insulated Voltage Transformers.

2 Cable Termination (traditional / plug in type).
3 Single or three pole operating mechanism.

ABB Group
May 30, 2013 | Slide 16
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 17
Hybrid Switchgear PASS Family
Technical details

Silicon rubber
bushings

Current transformers
Operating Circuit breaker
mechanism and
closing spring

Opening spring Combined DS / ES

ABB Group
May 30, 2013 | Slide 18
Hybrid Switchgear PASS Family
Technical details

Circuit breaker is self

blasting / self quenching
type the energy for
interruption is supplied by
the arc itself, reducing the
energy required to the
operating mechanism by
50%.
Anti pumping feature is
always included as
standard.

ABB Group
May 30, 2013 | Slide 19
Hybrid Switchgear PASS Family
Technical details Autopuffer principle

Autopuffer principle
Low current

Autopuffer principle
High current

ABB Inc.
May 30, 2013 | Slide 20
Hybrid Switchgear PASS Family
Technical details

ABB Group
May 30, 2013 | Slide 21
Hybrid Switchgear PASS Family
Technical details

1
2

Common operating mechanism for combined DS/ES.

Red/Green flags on the drive.
Three volume design, reducing the number of junctions and
improving sealing.
Equipped with a heater and IP68 stainless steel breather to prevent
dust entry and internal condensation.
No flat gaskets are used, only O-ring gaskets for flange sealing.
ABB Group
May 30, 2013 | Slide 22
Hybrid Switchgear PASS Family
Technical details

New position of rupture disk improves safety for operators

on site.

Inspection windows have larger diameters and accessible

from the ground

ABB Group
May 30, 2013 | Slide 23
Hybrid Switchgear PASS Family
Technical details

Circuit breaker position

indication.
Spring spring operating
mechanism (class M2).
Density monitor with two
alarm thresholds:
- non critical alarm;
- block out alarm.

ABB Group
May 30, 2013 | Slide 24
Hybrid Switchgear PASS Family
Technical details

Explosion proof
Maximum safety of personnel and
Glass fiber reinforced equipment
epoxy resin tube Non-brittle
Reduced handling damage risk
Low weight
Easier handling and reduced
Silicone rubber sheds foundation loads

Maintenance free
No cleaning in polluted
environments

Outstanding seismic
performance
Aluminum end fitting For best safety and reliability

ABB Group
May 30, 2013 | Slide 25
Hybrid Switchgear PASS Family
Technical details

Independent CB operating mechanism for each phase

Spring type Operating Mechanism BLK222
Full type tested for M2 class
ABB Group
May 30, 2013 | Slide 26
Hybrid Switchgear PASS Family
Technical details

Independent gas
compartments / segregations
for all functions available.
Gas monitoring system
available for all
compartments.

ABB Group
May 30, 2013 | Slide 27
Hybrid Switchgear PASS Family
Technical details

Earthing switch contact OPEN

Earthing switch contact CLOSED

ABB Inc.
May 30, 2013 | Slide 28
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 29
Hybrid Switchgear PASS Family
PASS M0S 420kV

SBB configuration

DBB configuration

ABB Group
May 30, 2013 | Slide 30
Hybrid Switchgear PASS Family
PASS M0S 420kV

Transportable
completely
assembled!

ABB Group
May 30, 2013 | Slide 31 8,2m x 9,1m x 7,8m 8,6m x 2,2m x 2,6m
Hybrid Switchgear PASS Family
PASS M0S 420kV

Transportable
completely
assembled!

ABB Group
May 30, 2013 | Slide 32 11,3m x 9,1m x 7,9m 11,7m x 2,3m x 2,6m
Hybrid Switchgear PASS Family
PASS M0S 420kV

ABB Group
May 30, 2013 | Slide 33
Hybrid Switchgear PASS Family
PASS M0S 420kV

ACCUMULATION BAG

Accumulation test and annual leakage calculation.

The calculated annual leakage on a single radial
sealing is aligned to usual values in PASS family
ABB Group
May 30, 2013 | Slide 34
Hybrid Switchgear PASS Family
PASS M0S 420kV
Circuit Breaker

Disconnector/Earthing Switch

Current Transformer

Optional features:
SF6 PTs;
Fast earthing switch;
SF6 cable terminals

ABB Group
May 30, 2013 | Slide 35
Hybrid Switchgear PASS Family
PASS M0S 420kV

10
07

05
11

01 | Circuit Breaker unit

02 | Circuit Breaker Linkage
09 03 | Opening Spring
04 | Circuit Breaker Drive
03 05 | Line DS/ES
06 06 | Fast-Acting Bus-bar DS/ES
07 | DS/ES Drive (TPO)
04
08 | Bus-bar duct
09 | Bushing Rotation interface
12
10 | Composite Bushings
11 | Current Transformers
12 | Local Control Cabinet
13 13 | Support Structure
08 01
02
Hybrid Switchgear PASS Family
PASS M0S 420kV

BLG 1002A spring-spring type operating mechanism:

Customizable spring charge indicator, manual trip & close, interlocks
Class M2 mechanical endurance
High reliability proven by 20 years of outdoor service on ABB LTB family
ABB Inc.
May 30, 2013 | Slide 37
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 38
Hybrid Switchgear PASS Family
Space saving

Footprint Comparison

PASS

AIS

0 50 100
Percentage (%)

Save in Land Acquisition thanks to reduced number of

components
Save time for burocracy related to Land Acquisition
Reduces Civil Works for founding and basements
Faster Erection & Commissioning

ABB Group
May 30, 2013 | Slide 39
Hybrid Switchgear PASS Family
Space comparison

AIS
145kV H5
configuration

PASS M0
145kV H5
configuration

ABB Inc.
May 30, 2013 | Slide 40
Hybrid Switchgear PASS Family
Space comparison

AIS
145kV H5
configuration

PASS M0
145kV H5
configuration

ABB Inc.
May 30, 2013 | Slide 41
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Erection, commissioning and space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 42
Hybrid Switchgear PASS Family
Extension example GEG Grenoble

Customers issue:
additional bus tie in existing SS was
required.
Solution:
installation of n. 1 PASS M00 72.5kV.
Benefits:
no land acquisition;
no repositioning of existing
equipment;
few activities performed (foundation
preparation, installation &
commissioning of PASS unit,
connection to existing busbar
system);
outage limited to two days;
increased availability, flexibility and
reliability of the SS.

ABB Inc.
May 30, 2013 | Slide 43
Hybrid Switchgear PASS Family
Extension example Tauron Welnowiec

Customers issue:
old substation to be retrofitted.
Solution:
H4 substation on the roof of the
building with n. 2 PASS DCB.
Benefits:
further reduction of switchgear
overall dimensions.

ABB Inc.
May 30, 2013 | Slide 44
Hybrid Switchgear PASS Family
Extension example Nova Taipa / Macao

Customers issues:
existing indoor SS to be
extended;
busbar and supporting structure
already installed;
limited space available and
small door.
ABB Inc.
May 30, 2013 | Slide 45
Hybrid Switchgear PASS Family
Extension example Nova Taipa / Macao

Solution:
N. 1 DBB PASS M0 with cable
terminations.
Benefits:
easy and simple connection to
existing busbar system;
minimum activities on site
(foundation preparation and HV
cable connections);
use of the existing available
space without any additional
extension;
Transported fully assembled
also through a narrow door!

ABB Inc.
May 30, 2013 | Slide 46
Hybrid Switchgear PASS Family
New substation Subestao abrigada Itaim - SP

Old substation (new

New substation commercial building)

Subestao Itaim

ABB Inc.
May 30, 2013 | Slide 47
Hybrid Switchgear PASS Family
New substation Subestao abrigada Itaim - SP

Customers issues:
old outdoor substation with obsolete
equipment to be refurbish;
reduce the visual impact of the
substation being in a rich and popular
neighborhood in San Paolo.
Solution:
installation of n. 6 PASS M0
145kV.inside a building to reduce
visual impact.
Benefits:
the Utility exchanged the new
substation with the land of the old
substation;
real estate investor took care of the
costs of the complete project;
Utility got a brand new substation free
of charge!

ABB Inc.
May 30, 2013 | Slide 48
Hybrid Switchgear PASS Family
Extension example Parel SS / Tata Power

ABB Inc.
May 30, 2013 | Slide 49
Hybrid Switchgear PASS Family
Extension example Parel SS / Tata Power

Customers issue:
in existing AIS substation it was
necessary to increase reliability and
add two additional power
transformers;
Solution:
for reliability n. 1 PASS M0 SBB was
installed in place of traditional DS;
for transformer 8 and 9 n. 2 PASS M0
with cable ends were installed.
Benefits:
no land acquisition;
no repositioning of existing
equipment;
few activities performed (foundation
preparation, installation &
commissioning of PASS unit,
connection to existing busbar
system);
outage limited to few days;

ABB Inc.
May 30, 2013 | Slide 50
Hybrid Switchgear PASS Family
Upgrade example Nuclear plant / Slovakia

AIS substation

PASS substation

ABB Inc.
May 30, 2013 | Slide 51
Hybrid Switchgear PASS Family
Upgrade example Nuclear plant / Slovakia

Customers issues:
existing AIS substation with two
transformer bays and one coupler
needed upgrade to H4 configuration;
due to AIS substation dimensions
transformers were located on the
other side of a road it was
necessary to move the transformers
in proximity of the breakers.
Solution:
installation of n. 2 PASS M0 DCB
145kV.
Benefits:
state of the art switchgears in H4
configuration;
power transformers close to the HV
devices;
new substation half the size of AIS
one.

ABB Inc.
May 30, 2013 | Slide 52
Hybrid Switchgear PASS Family
Table of contents

Introduction Factory
Why Hybrid Switchgear?
Key values
Product Portfolio
Technical details
NEW! PASS M0S 420kV
Erection, commissioning and space saving
Case studies
Worldwide reference

ABB Group
May 30, 2013 | Slide 53
Hybrid Switchgear PASS Family
Worldwide reference

More than 7.900 equivalent

bays installed worldwide
(Jan 2013)

ABB Group
May 30, 2013 | Slide 54
Hybrid Switchgear PASS Family
Extreme environmental conditions

Local control and marshalling cubicle

are sand proof with double case (IP
65);
LCC Low Voltage external wiring runs
in flexible armoured cable;
Sealed relays (sand proof);
Ring type CTs are equipped with
additional sand proof external cover
that includes an air filtration system;
CB and DS/ES drives are provided
with a double case (sand proof);
DS / ES metal enclosed transmission
Saudi Arabia (+55C) link;
Reinforced painting and additional
sealed flanges.

ABB Group
May 30, 2013 | Slide 55
Hybrid Switchgear PASS Family
Extreme environmental conditions

Down to -60C with gas mixture (SF6

+ CF4);
No tank heaters;
Two heating circuits in parallel for
control cubicle and operating
mechanism;
Special gaskets able to be flexible
down to -60C;
Tightness tests performed @ -60C;
Drive and chamber were tested @ -
50C;
Functionality of the equipment were
verified during short circuit test at
60Hz 40kA with gas mixture, low
pressure and time constant of 75ms
(higher than IEC / ANSI requirements).

Rodnik Substation, Ekaterinburg, Russia (-52C)

In service since 2000
ABB Group
May 30, 2013 | Slide 56
Contact information

If you have further questions , please contact me at:

PRESENTER Alessandro Pacchioni

COMPANY ABB Inc.

CONTACT PHONE (609) 218-9943

CONTACT E-MAIL alessandro.a.pacchioni@us.abb.com

ABB Inc.
May 30, 2013 | Slide 57
 ABB Group
May 30, 2013 | Slide 58