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Assembly Catalog
for Field Automation Level
FAL-5
Functional Description
E531439/08E
Printed in Germany
2012 Copyright MTU Friedrichshafen GmbH
This Publication is protected by copyright and may not be used in any way whether in whole or in part without the prior
written permission of MTU Friedrichshafen GmbH. This restriction also applies to copyright, distribution, translation,
microfilming and storage or processing on electronic systems including data bases and online services.
This handbook is provided for use by maintenance and operating personnel in order to avoid malfunctions or damage
during operation.
Subject to alterations and amendments.
Table of Contents E531439/08E
1 General Provisions 7
1.1 Safety 7
1.1.1 General conditions 7
1.1.2 Personnel and organizational requirements 8
1.1.3 Safety regulations for startup and operation 9
1.1.4 Safety regulations for maintenance and repair work 10
1.1.5 Conventions for safety instructions in the text 12
2 Functional Description 13
4 Appendix B 253
1 General Provisions
1.1 Safety
1.1.1 General conditions
General
In addition to the instructions in this publication, the applicable country-specific legislation and other compulsory reg
ulations regarding accident prevention and environmental protection must be observed. This state-of-the-art engine
has been designed to meet all applicable laws and regulations. The engine may nevertheless present a risk of injury
or damage in the following cases:
Incorrect use
Operation, maintenance and repair by unqualified personnel
Modifications or conversions
Noncompliance with the Safety Instructions
Correct use
The engine is intended solely for use in accordance with contractual agreements and the purpose envisaged for it on
delivery. Any other use is considered improper use. The engine manufacturer accepts no liability whatsoever for
resultant damage or injury in such case. The responsibility is borne by the user alone.
Correct use also includes observation of and compliance with the maintenance specifications.
Modifications or conversions
Unauthorized modifications to the engine represent a safety risk.
MTU will accept no liability or warranty claims for any damage caused by unauthorized modifications or conversions.
Spare parts
Only genuine MTU spare parts must be used to replace components or assemblies. MTU accepts no liability what
soever for damage or injury resulting from the use of other spare parts and the warranty shall be voided in such case.
Reworking components
Repair or engine overhaul must be carried out in workshops authorized by MTU.
TIM ID: 0000000860 - 017
Note:
This manual contains highlighted safety warnings in accordance with the US ANSI Z535 standard which begin with
one of the signal words listed above depending on the severity of the hazard.
Safety instructions
1. Read and familiarize yourself with all safety notices before starting up or repairing the product.
2. Pass on all safety instructions to your operating, maintenance, repair and transport personnel.
2 Functional Description
2.1 Preliminary Remarks
2.1.1 Preface/Introduction
Purpose
This manual describes devices and assemblies associated with the field automation level of MTU systems, e.g. Mon
itoring and Control System MCS-5. These are:
Peripheral Interface Modules PIM and the associated printed circuit boards
Filter Module FIM
Dimmer Module DIM
Power Supply Modules PSM (various types)
Data connections
The devices in the overall system are equipped with a CAN bus to transmit data between the various subsystems.
This bus is in redundant design (i.e. duplicated).
The CAN bus is a standard field bus for automation technology which allows communication between the various
systems and devices providing that they are equipped with a CAN bus interface.
Tasks of the CAN bus are:
Receiving plant signals (desired speed) and commands from the higher-level system
Output of all measured values/limit values for Monitoring and Control System MCS-5
Alarm output for signaling and evaluation in Monitoring and Control System MCS-5
Output of signals relevant to engine control
Tap lines must be avoided when bus topology is arranged as per ISO 11898. 120 resistors are used as terminators
at the terminal devices on the bus, i.e. 2 x 120 are connected in total in the network. The bus lines (H/L and GND
conductors) must be in shielded design.
The length of the CAN bus line depends on the respective baud rate of the system used.
The following specification applying to MTU systems must not be exceeded:
Baud rate MTU length
125 kB 400 m
250 kB 200 m
TIM ID: 0000016385 - 003
500 kB 80 m
1000 kB 20 m
Table 1: Length of MCS5 CAN cables
Power supply
The +Ub power supply for all devices in the overall system is applied directly to the relevant device terminals or
connectors.
Grounding
Both the engine and the generator are connected to ground (PE) via a equipotential bonding strip on the frame.
Ground for power supply and all electronic devices (-) is not connected to ground (PE). The entire electronic system
is electrically isolated from ground. This also applies to the sensors. All sensor signal lines and/or supply lines are not
connected with the housing of the sensor concerned. There is thus no electrical connection between the engine or
the generator and battery negative.
The connection which is crossed out is inadmissible and may not be established!
Electrical isolation of mechanical and electronic components significantly enhances the signal-to-noise ratio. This
improved signal-to-noise ratio on all electrical lines is necessary to ensure satisfactory data transmission of all data
on the CAN bus and also of all analog/binary sensor signals.
TIM ID: 0000016385 - 003
* 0X stands for the latest version of the printed circuit board (e.g. COB 3-03).
All printed circuit board versions are downward-compatible.
INB 2-0X* 4 outputs for display instrument control (each output bipolar or unipolar)
Dimmer (internal power supply)
INB 3-0X* 7 current outputs to control instruments (4 mA to 20 mA)
1 frequency output to control an instrument (0 Hz to 1500 Hz)
Use in conjunction with MPU 27 and MPU 29 only!
* 0X stands for the latest version of the printed circuit board (e.g. AIB 1-02).
All printed circuit board versions are downward-compatible.
PIM 1 comprises:
Module cassette (1) to accommodate one MPU 23 and one PIM printed circuit board.
Basic module (2) with printed circuit board COB 1-0X (3).
TIM ID: 0000008270 - 001
1 Slot 1 2 Slot 2
Slot 1 is reserved for the microprocessor board (MPU 23). All other slots may be populated with PIM printed circuit
boards.
Example: The "n" in "n09" stands for the slot and "09" designates the terminal. "209" means: Slot 2, terminal 9.
Features
Establishes the connection between the module periphery and the printed circuit boards of the PIM
Slots for one MPU 23- and one PIM printed circuit board
Guard circuits in the power supply input circuit:
Overvoltage protection
Reverse-battery protection
Overcurrent protection (self-restoring fuses)
EMC filter
Guard circuits for CAN and serial interface:
TIM ID: 0000008199 - 001
EMC filter
Serial EEPROM for PIM module identification and configuration data
Temperature sensor for terminal temperature
Light-emitting diode green (supply voltage +24 VDC applied)
Function
COB 1 connects the terminals and the printed circuit boards in the PIM.
COB 1 is equipped with plug connectors for MPU 23 and a PIM printed circuit board.
There are two 2-tier terminal strips on COB 1.
Connections on terminal strip 1 (terminals 101 to 116):
PIM power supply
CAN interface
(Option: 2nd CAN interface, RS232- or RS422 interface)
Connections on terminal strip 2 (terminals 201 to 216):
Depending on PIM printed circuit board used
PIM module configuration data are stored in a serial EEPROM.
The data are read via the I2C bus by the MPU 23 of the PIM.
EMC filters and overvoltage protection circuits safeguard the supply voltage of the printed circuit boards in the PIM
against short circuit and polarity reversal.
LED to indicate external +24 VDC supply voltage.
The bus interfaces for communication with other systems are equipped with EMC filters.
F1: 1.85 A
F2: 1.1 A
F3: 1.1 A
PIM 2 comprises:
Module cassette 1 (1) to accommodate one MPU 23 printed circuit board and one PIM printed circuit board.
Module cassette 2 (2) to accommodate two PIM printed circuit boards.
Basic module (3) with printed circuit board COB 3-0X (4).
1 Slot 1 3 Slot 4
2 Slot 3 4 Slot 2
Slot 1 is reserved for the microprocessor board (MPU 23). All other slots may be populated with PIM printed circuit
boards.
Example: The "n" in "n09" stands for the slot and "09" designates the terminal. "209" means: Slot 2, terminal 9.
TIM ID: 0000008273 - 001
Use
COB 3 electrically connects the terminals and the printed circuit boards in the PIM.
Features
Connection between the module periphery and the printed circuit boards of the PIM
Slots for one MPU 23- and three PIM printed circuit boards
Guard circuits in the power supply input circuit
Overvoltage protection
Reverse-battery protection
TIM ID: 0000008201 - 001
Function
COB 3 is equipped with connectors for MPU 23 (slot 1) and max. three PIM printed circuit boards (slots 2 to 4).
There are four 2-tier terminal strips on COB 3.
Terminal strip 1 (terminals 101 to 116) establishes connection of:
PIM power supply
CAN interface power supply
(Option: 2nd CAN interface, RS232- or RS422 interface).
Terminal strip 2 (terminals 201 to 216) establishes connection of:
PIM printed circuit board in slot 2.
Terminal strip 3 (terminals 301 to 316) establishes connection of:
PIM printed circuit board in slot 3.
Terminal strip 4 (terminals 401 to 416) establishes connection of:
PIM printed circuit board in slot 4.
PIM module configuration data are stored in a serial EEPROM.
The data are read via the I2C bus by the MPU 23 of the PIM.
EMC filters and overvoltage protection circuits safeguard the supply voltage of the printed circuit boards in the PIM
against short circuit and polarity reversal.
LED to indicate external +24 VDC supply voltage.
The bus interfaces for communication with other systems are equipped with EMC filters.
TIM ID: 0000008201 - 001
PIM 3 comprises:
Module cassette 1 (1) to accommodate one MPU 27 printed circuit board and one PIM printed circuit board.
Module cassette 2 (2) to accommodate two PIM printed circuit boards.
Basic module (3) with printed circuit board COB 5-0X (4).
1 Slot 1 3 Slot 4
2 Slot 3 4 Slot 2
Slot 1 is reserved for the microprocessor board (MPU 27). All other slots may be populated with PIM printed circuit
boards.
Example:The "n" in "n09" stands for the slot and "09" designates the terminal. "209" means: Slot 2, terminal 9.
TIM ID: 0000008274 - 002
1 Top view 6 Slot 4 (PIM printed circuit board) 11 LED green (+24 V DC OK)
2 Terminal strip 3 7 Terminal strip 4 12 Slot 1 (MPU 27)
3 Rotary switch node number (tens) 8 Terminal strip 2 13 Rotary switch, baud rate for both CAN
4 Rotary switch node number (ones) 9 Slot 2 (PIM printed circuit board) interfaces
5 Slot 3 (PIM printed circuit board) 10 Soldered serial EEPROM 14 Terminal strip 1
Use
COB 5 electrically connects the terminals and the printed circuit boards in the PIM.
TIM ID: 0000008205 - 002
Features
Connection between the module periphery and the printed circuit boards of the PIM
Slots for one MPU 27- and three PIM printed circuit boards
Guard circuits in the power supply input circuit
Overvoltage arrester
Reverse-polarity protection
Overcurrent protection (self-restoring fuses)
EMC filter
Light emitting diode green (supply voltage +24 VDC applied)
EMC guard circuits for CAN interface
Soldered serial EEPROM (128K x 8) for PIM module identification and configuration data
Temperature sensor for terminal temperature
Rotary switch for CAN node setting
Rotary switch for baud rate setting (for both CAN interfaces)
Function
COB 5 is equipped with plug connectors for MPU 27 (slot 1) and max. three PIM printed circuit boards (slots 2 to 4).
There are four 2-tier terminal strips on printed circuit board COB 5.
Terminal strip 1 (terminals 101 to 116) establishes connection of:
PIM power supply
CAN interface power supply
Terminal strip 2 (terminals 201 to 216) establishes connection of:
PIM printed circuit board in slot 2.
Terminal strip 3 (terminals 301 to 316) establishes connection of:
PIM printed circuit board in slot 3.
Terminal strip 4 (terminals 401 to 416) establishes connection of:
PIM printed circuit board in slot 4.
The module configuration data of the PIM (node address and baud rate settings at the rotary switches) are read by
the MPU 27 of the PIM and stored in MPU 27 (EEPROM).
EMC filters and overvoltage protection circuits safeguard the supply voltage of the printed circuit boards in the PIM
against short circuit and polarity reversal.
The bus interfaces for communication with other systems are equipped with EMC filters.
Sensor to monitor terminal temperature.
The sensor signal is evaluated by MPU 27.
COB 5 is supplied as a spare part assembly with PIM 3 (module housing, module cassette and COB 5).
TIM ID: 0000008205 - 002
Rotary switches
Node number
PIM module identification data are set with the rotary switches on COB 5. TIM ID: 0000008205 - 002
S1 Baud rate setting switch S2 Node setting switch, tens S3 Node setting switch, ones
PIM 5 comprises:
Module cassette 1 (1) to accommodate one MPU 27 printed circuit board and one PIM printed circuit board.
Basic module (2) with printed circuit board COB 17-0X (3).
TIM ID: 0000008275 - 002
1 Slot 1 2 Slot 2
Slot 1 is reserved for the microprocessor board (MPU 27). All other slots may be populated with PIM printed circuit
boards.
Example:The "n" in "n09" stands for the slot and "09" designates the terminal. "209" means: Slot 2, terminal 9.
1 Top view 5 Rotary switch node number (ones) 9 LED green (+24 V DC OK)
2 Terminal strip 1 6 Terminal strip 2 10 Slot 1 (MPU 27)
3 Rotary switch, baud rate for both CAN 7 Slot 2 (PIM printed circuit board)
interfaces 8 Soldered serial EEPROM
4 Rotary switch node number (tens)
Features
Establishes the connection between the module periphery and the printed circuit boards of the PIM
Slots for one MPU 27- and one PIM printed circuit board
Guard circuits in the power supply input circuit:
Overvoltage arrester
Reverse-polarity protection
Overcurrent protection (self-restoring fuses)
EMC filter
TIM ID: 0000008203 - 002
Function
COB 17 connects the terminals and the printed circuit boards in the PIM.
COB 17 is equipped with plug connectors for MPU 27 (slot 1) and one PIM printed circuit board (slots 2).
There are two 2-tier terminal strips on COB 17.
Connections on terminal strip 1 (terminals 101 to 116):
PIM power supply
CAN interface
Connections on terminal strip 2 (terminals 201 to 216):
Depending on PIM printed circuit board used
The module configuration data of the PIM (node address and baud rate settings at the rotary switches) are read by
the MPU 27 of the PIM and stored in MPU 27 (EEPROM).
EMC filters and overvoltage protection circuits safeguard the supply voltage of the printed circuit boards in the PIM
against short circuit and polarity reversal.
LED to indicate external +24 VDC supply voltage.
The bus interfaces for communication with other systems are equipped with EMC filters.
Sensor to monitor terminal temperature.
The sensor signal is evaluated by MPU 27.
COB 17 is supplied as a spare part assembly with PIM 5 (module housing, module cassette and COB 17).
Block circuit diagram of printed circuit board COB 17
Rotary switches
Node number
PIM module identification data are set with the rotary switches on COB 17.
S1 Baud rate setting switch S2 Node setting switch, tens S3 Node setting switch, ones
PIM 7 comprises:
Module cassette 1 (1) to accommodate one MPU 27 printed circuit board and one PIM printed circuit board.
Module cassette 2 (2) to accommodate two PIM printed circuit boards
Module cassette 3 (3) to accommodate two PIM printed circuit boards
Basic module (5) with printed circuit board COB 21-0X (6).
TIM ID: 0000016408 - 001
Slot 1 is reserved for the microprocessor board (MPU 27). All other slots may be populated with PIM printed circuit
boards.
Example: The "n" in "n09" stands for the slot and "09" designates the terminal. "209" means: Slot 2, terminal 9.
1 Terminal strip 1 7 Slot 6 (PIM printed circuit board) 13 Rotary switch node number (tens)
2 Terminal strip 3 8 Slot 4 (PIM printed circuit board) 14 Rotary switch, baud rate for both CAN
3 Terminal strip 5 9 Terminal strip 6 interfaces
4 Plan view 10 Terminal strip 4 15 Slot 2 (PIM printed circuit board)
5 Slot 5 (PIM printed circuit board) 11 Terminal strip 2 16 Soldered serial EEPROM
6 Slot 3 (PIM printed circuit board) 12 Rotary switch node number (ones) 17 LED green (+24 VDC OK)
18 Slot 1 (PIM printed circuit board)
Features
Establishes the connection between the module periphery and the printed circuit boards of the PIM
Slots for one MPU 27 and five PIM printed circuit boards
Guard circuits in the power supply input circuit:
Overvoltage protection
Reverse-battery protection
TIM ID: 0000016393 - 001
Function
COB 21 connects the terminals and the printed circuit boards in the PIM.
COB 21 is equipped with connectors for MPU 27 (slot 1) and five PIM printed circuit boards (slots 2 to 6).
There are six 2-tier terminal strips on COB 21.
Connections on terminal strip 1 (terminals 101 to 116):
PIM power supply
CAN interface
Connections on terminal strip 2 (terminals 201 to 216):
Depending on PIM printed circuit board used
Connections on terminal strip 3 (terminals 301 to 316):
Depending on PIM printed circuit board used
Connections on terminal strip 4 (terminals 401 to 416):
Depending on PIM printed circuit board used
Connections on terminal strip 5 (terminals 501 to 516):
Depending on PIM printed circuit board used
Connections on terminal strip 6 (terminals 601 to 616):
Depending on PIM printed circuit board used
The module configuration data of the PIM (node address and baud rate settings at the rotary switches) are read by
the MPU 27 of the PIM and stored in MPU 27 (EEPROM).
EMC filters and overvoltage protection circuits safeguard the supply voltage of the printed circuit boards in the PIM
against short circuit and polarity reversal.
LED to indicate external +24 VDC supply voltage.
The bus interfaces for communication with other systems are equipped with EMC filters.
Sensor to monitor terminal temperature.
The sensor signal is evaluated by MPU 27.
COB 21 is supplied as a spare part assembly with PIM 7 (module housing, module cassette and COB 21).
Rotary switches
Node number
PIM module identification data are set with the rotary switches on COB 21.
S1 Baud rate setting switch S2 Node setting switch, tens S3 Node setting switch, ones
Use
Smoothing external operating voltages
Overvoltage protection
Overcurrent protection (self-restoring fuses)
Reverse-battery protection
EMC filter
Terminals
The operating voltage is supplied (filter input) via terminals 101 to 116. The filtered operating voltage is available at
terminals 201 to 216 (filter output).
TIM ID: 0000008277 - 001
1 Self-restoring fuse
F1: 4 A
F2: 4 A
Use
DIM 3 supplies a pulse-width-modulated 24 V output signal to supply background illumination of dimmable instruments
with power.
PWM output signal (3 to 100 %), positive-switching (High side)
Total output current at all terminals max. 2 A
Input filter
Various setpoint signal inputs:
PWM input signal (e.g. from printed circuit board INB 2, which can control up to 10 DIM 3s in parallel)
Potentiometer (5 k)
Analog voltage 7 to 28 V
Analog voltage 0 to 10 V
Adjustable basic brightness
Wide input voltage range, controlled (typ. 17 to 29 V)
Low power loss TIM ID: 0000008278 - 001
Terminals
The supply voltage is supplied via terminals 101 and 102 (+24 VDC) and 103 and 104 (ground). 8 outputs are available
for lamp control at terminals 201 to 216. The dimming voltage is set by varying assignment at terminals 107 to 116.
TIM ID: 0000008278 - 001
1 Control unit
TIM ID: 0000008278 - 001
1 Control unit
Analog voltage 0 to 10 V
1 Control unit
TIM ID: 0000008278 - 001
Analog voltage 7 to 28 V
1 Control unit
1 Control unit
TIM ID: 0000008278 - 001
1 Control unit
1 Control unit
TIM ID: 0000008278 - 001
1 Control unit
1 Control unit
TIM ID: 0000008278 - 001
Use
Input filter
Electrical isolation of output voltages
Self-restoring fuses
Outputs 6 x 5 VDC (each 50 mA)
Outputs 8 x 10 VDC (each 50 mA)
TIM ID: 0000008280 - 001
Terminals
The primary voltage (supply voltage) is supplied via terminals 101 and 102 (+V) and 103 (ground). The controlled
output voltages are available at terminals 105 to 116 (+5 V voltage) and 201 to 216 (+10 V voltage) .
Terminal 104 is connected to PE on the PSM, not terminal 106 as on the PIMs.
Use
Input filter
Electrical isolation of output voltages
Self-restoring fuses
Outputs 2 x +15 VDC (each 50 mA)
Outputs 2 x -15 VDC (each 50 mA)
TIM ID: 0000008282 - 001
Terminals
The primary voltage (supply voltage) is supplied via terminals 101 and 102 (+V) and 103 (ground). The controlled
output voltages are available at the terminals 105 and 107 (GND), 201 and 203 (+15 V voltage) and 106, 108, 202,
204 and others (15 V voltage).
Terminal 104 is connected to PE on the PSM, not terminal 106 as on the PIMs.
Top-hat rail mounting involves automatic grounding by a spring in the mechanism of the PIM.
Screw mounting
The modules may be screw-mounted or mounted on top-hat rails in a protective housing for use in extreme ambient
conditions (degree of protection exceeding IP 20).
Indirect: 8
Electromagnetic fields MHz As per EN 61000-4-3:2002
80 to 2000: 20 V/m*1)
Transient bursts kV As per EN 61000-4-4:2002
1*1)/2*1)
1 Component side 4 LED (green) Power supply (+5 V) 7 LED (yellow) Data transmit on CAN1
2 Soldering side 5 LED (red) Processor reset/fault or CAN2
3 Top view 6 LED (yellow) Data receive on CAN1 8 Sub-PCB for 2nd interface
or CAN2
Use
MPU 23 is only used in a PIM 1 (with printed circuit board COB 1) or PIM 2 (with printed circuit board COB 3).
TIM ID: 0000008194 - 004
Features
Single-chip processor (68HC11E1) in HCMOS technology
Integrated watchdog circuit (program flow monitoring)
7.5 Kbyte RAM main memory
2 x 56 Kbyte FEPROM program and data memory
512 byte EEPROM for dialog parameters
I2C bus for communication with the serial EEPROM (configuration data)
8 interruptible 16-bit timer for PIM real-time processes
Power consumption less than 100 mA
Wide supply voltage range (24 VDC, 50% to +30%)
Electrical isolation of the power supply by DC/DC converter
Internal voltage stabilization (5 VDC) for MPU 23 and the PIM printed circuit boards used
CAN interface as per ISO 11 898, electrically isolated
Extendable interface (option) by using sub-PCBs
CAN: by printed circuit board MPU 23 with CCB 1
RS422: by printed circuit board MPU 23 with SCB 2
RS232: by printed circuit board MPU 23 with SCB 4
Electrically isolated interface power supply
Status indication by LEDs
Temperature and operating voltage monitoring
Function
MPU 23 has the following tasks:
Communication of PIM with higher-level systems.
Process control, data acquisition and processing.
The standard software is stored in the FEPROM of MPU 23.
Application-specific data (e.g. configurations etc.) can also be transferred to the FEPROM via the CAN bus.
Dialog parameters (e.g. limit values etc.) can be stored in the internal EEPROM.
MPU 23 facilitates the control of the printed circuit boards of a PIM and the processing of their data.
The configuration of the PIMs used (e.g. the PIM printed circuit boards used, the baud rate, the field bus identifier
etc.) are stored in a serial EEPROM located on printed circuit board COB 1 or COB 3.
MPU 23 communicates with the serial EEPROM via the I2C bus.
MPU 23 communicates with the user via the CAN interface.
MPU 23 is equipped with one CAN interface (CAN1).
A second interface may be defined as an option by inserting a sub-PCB.
It is possible to choose between an RS232, RS422 or second CAN interface.
MPU 23 with CCB 1, additional CAN interface (CAN2).
MPU 23 with SCB 2, additional RS422 interface.
MPU 23 with SCB 4, additional RS422 interface.
MPU 23 is available as a spare part with or without the bootstrap loader:
MPU 23 with bootstrap loader (MTU order no. 504 530 87 97 / S0013).
The system and basic software is automatically loaded in the MPU 23 when a PPS (Programmable Process
Station) is available.
If no PPS is available, the software is loaded via the BDM (Backup Data Module).
MPU 23 without bootstrap loader (MTU order no. 504 530 87 97).
TIM ID: 0000008194 - 004
Terminal assignment
MPU 23
TIM ID: 0000008194 - 004
Use
CCB 1 is only used in MPU 23.
Features
CAN standard interface extension for MPU 23
Directly pluggable on MPU 23
Interface is electrically isolated
Function
CCB 1 is an interface extension for MPU 23.
It realizes a CAN standard interface (ISO 11 898).
Electrically connected to MPU 23 via a plug connector.
CCB 1 converts CAN level signals into TTL level signals.
Signal isolation is realized by optocouplers.
The TTL level signals are required for communication with the single-chip processor on MPU 23.
MPU 23 processes the data and controls the interface drivers.
The interface is connected by the terminal strip of the PIM.
TIM ID: 0000008252 - 002
Use
SCB 4 is only used in MPU 23.
Features
RS232 standard interface extension for MPU 23
Directly pluggable on MPU 23
Interface is electrically isolated
Function
SCB 4 is an interface extension for MPU 23.
It realizes an RS232 standard interface.
Electrically connected to MPU 23 via a plug connector.
SCB 4 converts RS232 level signals into TTL level signals.
Signal isolation is realized by optocouplers.
The TTL level signals are required for communication with the single-chip processor on MPU 23.
MPU 23 processes the data and controls the interface drivers.
The interface is connected by the terminal strip of the PIM.
TIM ID: 0000008256 - 001
1 Component side 4 LED (red) Processor reset/fault 7 LED (green) Power supply (+5 V)
2 Soldering side 5 LED (yellow) CAN communication 8 Connector for mounting display mod
3 Top view CAN2 ule FCB 2
6 LED (yellow) CAN communication
CAN1
Use
MPU 27 can only be used in a PIM 5 (with COB 17), in a PIM 3 (with COB 5) or in a PIM 7 (with COB 21).
The following printed circuit boards for signal input/output are not supported by MPU 27:
Printed circuit board FCB 1
Printed circuit board INB 1
Printed circuit board MFB 2
TIM ID: 0000008196 - 002
Features
Microcontroller C167 CS with 2 integral CAN controllers
1M x 16, offering a total of 2 Mbyte FEPROM
512K x 16, offering a total of 1 Mbyte RAM
5 channel A/D converter to acquire temperatures and supply voltages
4 x PWM channels
6 x Capture Register (DRZ speed input channels)
Integrated watchdog circuit (program flow monitoring)
LED status indicators for operating voltage, reset and CAN communication
Switched-mode power supply unit for 24 V/5 V-1A
2 x DC/DC converter for electrically isolated CAN power supply
2 x CAN interfaces as per ISO 11 898, electrically isolated
Temperature and operating voltage monitoring (24 V/5 V)
Extended functionality available with pluggable LCD display interface (2*16 LCD and 4 keys for operation) (FCB 2
module).
Function
MPU 27 has the following tasks:
Communication of PIM with higher-level systems.
Process control, data acquisition and processing.
The standard software is stored in the FEPROM of MPU 27.
Application-specific data (e.g. configurations etc.) can also be transferred to the FEPROM via the CAN bus.
The configuration of the PIMs used (e.g. the PIM printed circuit boards used, the baud rate, the field bus identifier
etc.) are stored in a serial EEPROM located on printed circuit board COB 5, COB 17 or COB 21.
MPU 27 communicates with the serial EEPROM via the I2C bus.
MPU 27 communicates with the user via the CAN interface.
MPU 27 is equipped with two CAN interfaces (CAN1 and CAN2).
MPU 27 includes a bootstrap loader.
The system and basic software is automatically loaded in the MPU 27 when a PPS is available.
If no PPS is available, the software is loaded via the BDM (Backup Data Module).
Function of LEDs during download
Red LED indicator functions
LED Status Meaning
Red LED (4) Lit/dark The red LED indicates the state of the processor
printed circuit board.
This LED goes out after a Power-On-RESET.
Red LED (4) Lit Serious fault encountered
(after Power-On-RESET) Watchdog tripped
Replace printed circuit board.
Red LED (4) Flashing with 1 Hz System awaiting System Software Enable sig
nal.
TIM ID: 0000008196 - 002
A bootstrap loader program must be installed on the MPU 27 to execute the download feature.
Terminal assignment
MPU 27
Relationship between MPU 27 and the terminals of the PIM.
MPU 27 is always located in slot 1 of the PIM.
Connection terminal Name
101/102 Positive supply voltage (+24 VDC)
103/104 Supply voltage ground (GND)
Use
The optional FCB 2 is only mounted on PIM cassettes with MPU 27.
Function
The LCD module (1) comprises a two-line (2 x 16 figure) illuminated LCD display (2) and 4 keys.
The display shows system information, parameters, data etc.
FCB 2 is supplied as a separate module or together with a PIM 5 or a PIM 3 or a PIM 7.
Versatile use with the following variants:
PIM cassette with MPU 27 is used with display module
PIM cassette with MPU 27 is used without display module (e.g. poor accessibility to terminal box)
The display module is temporarily mounted for servicing (e.g. during initial startup).
Scrolling through the main menu is possible with the Up/Down keys (3 and 4).
The desired menu is then selected with the ENTER key (3). Scrolling in a sub-menu is possible with the Up/Down
keys (4 and 5).
On the "Password page" the ENTER key (3) selects the point and the Up/Down keys (3 and 4) select the characters.
Pressing the ESC key (6) moves back.
TIM ID: 0000008258 - 001
Use
Printed circuit board AIB 1 is used to acquire resistance, current and voltage signals.
Features
Four independent analog channels.
Each analog channel is suitable for acquiring resistance, voltage and current signals.
Software-configuration of analog channels.
TIM ID: 0000008211 - 001
Configuration of the signal types connected to the various analog channels is realized by the software.
An analog channel has four input terminals with the following functions:
The internal 10 VDC reference voltage is tapped at terminal A for resistance measuring (e.g. for Pt100 resistance
thermometer). The reference voltage (or reference current) is only connected when channels are appropriately
configured.
Terminals B and C may be considered as differential voltage inputs of an operation amplifier. A differential filter
between the terminals offers optimum interference voltage suppression and offers EMC protection at the same
time.
A reference potential (ground) is provided via terminal D . A resistor required for current measuring (4 mA to 20
mA) is connected between terminal D and PIM ground.
The input signals of the four analog channels are selected by a multiplexer and supplied to a measuring amplifier.
Measuring amplifier gain-time is controlled automatically by the measuring amplifier.
It depends on the configured signal source of the analog channel concerned.
A 12-bit A/D converter converts the amplified analog input signal into a data word for digital processing by the processor
printed circuit board used.
Connection assignment
Terminal Abbreviation Designation
n01 A Reference voltage Uref1 *)
n02 B Differential voltage input ()
n03 C Differential voltage input (+)
n04 D Ground
Connection examples
Terminal assignment of printed circuit board AIB 1
1 Temperature sensor
TIM ID: 0000008211 - 001
1 Temperature sensor
1 NiCr-Ni sensor
TIM ID: 0000008211 - 001
Connection of a potentiometer
* This resistor (221 k) is used for cable damage monitoring (faulty slider or cable connection disrupted).
Features
Two independent electrically-interconnected analog input channels respectively for the acquisition of:
One voltage signal (0 VDC to +10 VDC) or
One current signal from 4 mA to 20 mA (two-wire connection)
Two independent analog output channels respectively for the output of:
One voltage signal (0 VDC to +10 VDC) or
One current signal from 4 mA to 20 mA (two-wire connection)
Software-configuration of analog channels
Electrically isolated inputs/outputs
TIM ID: 0000008213 - 002
Input channels
Two analog input channels acquire current and voltage signals.
Each input channel acquires voltage or current signals.
Example for voltage signal acquisition
The input signals are filtered and digitalized by a 12-bit A/D converter. The input circuit is electrically isolated from the
electronics by optocouplers.
The data are processed and evaluated by the processor printed circuit board used.
Both input channels are referenced to the same ground, i.e. terminals n02 and n06 are connected internally.
Output channels
Two analog output channels output current and voltage signals. Each output channel outputs voltage or current sig
nals. Mixed operation (current output and voltage output) is not possible.
Operational availability of output channels 1 and 2 is indicated by two LEDs.
TIM ID: 0000008213 - 002
1 Output signal 1
1 Output signal 1
The operating voltage of the external voltage (+ UEXT) must be filtered by filter module FIM 1 before supply.
Terminal assignment
Connection terminal Name
n01 Input channel 1: Positive input voltage (0 VDC to 10 VDC)
n02 Input channel 1: Ground (GND), internally connected to n06
n03 Input channel 1: Current input (4 mA to 20 mA)
n04 Input channel 2: Current input (4 mA to 20 mA)
Resolution Bit 12
Measuring error % < 0.5 absolute
Electrical isolation Yes
Analog output voltage signal
Power supply VDC 16.8 to 32, external
Features
8 analog channels for the acquisition of current signals
Automatic calibration of measuring amplifiers and A/D converter
High resolution with 12-bit A/D converter
Internal reference voltage sources
All inputs equipped with EMC protective filter.
Status indication by LEDs
Overcurrent protection
TIM ID: 0000008215 - 001
Function
Terminal Designation
n06 Analog channel 3: Current input 3
Power supply VDC 24, internal (50 % to +30 %, depending on the supply voltage of the
PIM)
Signal monitoring
Signal: 4 mA - 20 mA mA Sensor fault at / < 2 and / > 22 (configurable)
Signal: 0 mA - 20 mA mA Sensor fault at/> 22 (configurable)
Measuring range mA 0 to +25
Input filter Hz fg = 10 (RC low-pass) with 6 dB/decade
Resolution 12 bit
Measuring error % < 0.5 absolute
Sampling rate Hz fa > 20
Compliance voltage VDC <4
Input resistance Approx. 80
Overcurrent limitation mA Approx. 50 to 70
Table 25: Analog channel
Features
Four independent electrically isolated analog channels to acquire current signals (4 mA to 20 mA, two-wire
connection)
High resolution with 12-bit A/D converter
Overcurrent protection for analog channels
All inputs and outputs equipped with EMC protective filter.
Provision of +24 VDC for power supply of current sources
Fault indication by LED
Function
TIM ID: 0000008217 - 001
AIB 4 acquires current signals ranging between 4 mA to 20 mA. The four input channels are electrically isolated from
each other and from the electronics.
Each input channel is equipped with:
Overcurrent protection circuit
Reverse-battery protection
EMC protection filter
Connection assignment
Terminal Designation
n01 Input channel 1: Current input (4 mA to 20 mA)
n02 Input channel 1: Ground of input channel 1
Terminal Designation
n12 Not used
1 Component side 8 LED (yellow) "Channel 3 active" 15 LED (red) "Cabling damage channel 6"
2 Soldering side 9 LED (red) "Cabling damage channel 16 LED (yellow) "Channel 7 active"
3 Plan view 3" 17 LED (red) "Cabling damage channel 7"
4 LED (yellow) "Channel 1 active" 10 LED (yellow) "Channel 4 active" 18 LED (yellow) "Channel 8 active"
5 LED (red) "Cabling damage channel 1" 11 LED (red) "Cabling damage channel 19 LED (red) "Cabling damage channel 8"
6 LED (yellow) "Channel 2 active" 4"
7 LED (red) "Cabling damage channel 2" 12 LED (yellow) "Channel 5 active"
13 LED (red) "Cabling damage channel
5"
14 LED (yellow) "Channel 6 active"
Features
8 electrically isolated binary channels in two-wire technology
Status indication of binary channels by LEDs (yellow)
TIM ID: 0000008219 - 001
Function
1 33 k for cable damage monitoring 2 Module housing with BIB 1 3 Binary channel 1
Function of BIB 1 is described for one binary channel. All other binary channels are identical in structure.
Each binary channel is equipped with two inputs (two-wire technology) and is activated by an external voltage.
The optocoupler on BIB 1 is activated when the switch is closed. The current which then flows is limited to approx. 4
mA regardless of the external switching voltage used.
The admissible input voltage range of the binary channel is 36 VDC.
The following applies to the input voltage (Ui) of the binary channel:
Ui 8 VDC is interpreted as binary channel activated (logic "1").
Ui 4 VDC is interpreted as binary channel deactivated (logic "0").
4 VDC Ui 8 VDC must be avoided (inadmissible range).
The input signal of the corresponding binary channel is electrically isolated by an optocoupler. The channel is inter
rogated cyclically by the processor printed circuit board used. Each binary channel is assigned an LED (yellow). The
relevant LED lights up when a binary channel is activated (logic "1").
A resistor (33 k) is connected in parallel to the switching contact for cable damage monitoring. The quiescent current
TIM ID: 0000008219 - 001
which thus flows is evaluated by a separate optocoupler and cyclically interrogated by the processor printed circuit
board used. Each binary channel is assigned an LED (red). The relevant LED (red) of the affected binary channel
flashes in case of cabling damage.
Connection assignment
Terminal Designation
n01 Binary channel 1: Positive binary input
n02 Binary channel 1: Negative binary input
1 Component side 8 LED (yellow) Channel 3 active 15 LED (red) Cabling damage channel 6
2 Soldering side 9 LED (red) Cabling damage channel 16 LED (yellow) Channel 7 active
3 Top view 3 17 LED (red) Cabling damage channel 7
4 LED (yellow) Channel 1 active 10 LED (yellow) Channel 4 active 18 LED (yellow) Channel 8 active
5 LED (red) Cabling damage channel 1 11 LED (red) Cabling damage channel 19 LED (red) Cabling damage channel 8
6 LED (yellow) Channel 2 active 4
7 LED (red) Cabling damage channel 2 12 LED (yellow) Channel 5 active
13 LED (red) Cabling damage channel
5
14 LED (yellow) Channel 6 active
Features
8 electrically isolated binary channels
Status indication of binary channels by LEDs (yellow)
Cable damage monitoring of binary channel connecting lines
TIM ID: 0000008221 - 002
Each binary channel is equipped with a binary input and a voltage output (+24 VDC). The switching voltage (+24 VDC)
is provided by the PIM and is protected by the fuse on the COB.
All red LEDs light up in case of switching voltage failure. All binary inputs are electrically isolated by optocouplers.
1 Module housing with BIB 2 3 Binary input 1 5 33 k for cable damage monitoring
2 Internal power supply 4 Binary channel 1
An optocoupler on BIB 2 is activated when the switching voltage (24 VDC) is applied to the binary input. The current
which then flows is limited to approx. 4 mA.
The following applies to the switching voltage:
Ui 8 VDC is interpreted as binary channel activated (logic 1).
Ui 4 VDC is interpreted as binary channel deactivated (logic 0).
4 VDC Ui 8 VDC must be avoided (inadmissible range).
The input signal of the corresponding binary channel is electrically isolated by an optocoupler. The channel is inter
rogated cyclically by the processor printed circuit board used. Each binary channel is assigned an LED (yellow). The
relevant LED lights up when a binary channel is activated (logic 1).
A resistor (33 k) is connected in parallel to the switching contact for cable damage monitoring. The quiescent current
TIM ID: 0000008221 - 002
which thus flows is evaluated by a separate optocoupler. Each binary channel is assigned an LED (red). The relevant
LED (red) of the affected binary input flashes in case of cabling damage.
Terminal assignment
Connection terminal Name
n01 Binary channel 1: Switching voltage (+24 VDC)
1 Component side 5 LED (yellow) Relay K2 activated 8 LED (red) steady Fault
2 Soldering side 6 LED (yellow) Relay K3 activated 9 Fuses, 3.15 A
3 Top view 7 LED (yellow) Relay K4 activated
4 LED (yellow) Relay K1 activated 8 LED (red) flashing cable damage
monitoring
All components for cable damage monitoring are omitted on printed circuit board BOB 1-02/A. The same printed circuit
board is used as illustrated (BOB 1-02), it is however only partly populated.
This means that all features related to cable damage monitoring are unavailable on printed circuit board BOB 1-02/
A.
TIM ID: 0000008223 - 002
Features
Output of binary information by relays
Separate control of four relays by the processor printed circuit board used
Four free change-over contacts with overvoltage protection circuit, on change-over contact (K4) designed as
double contact (K4.1 and K4.2)
Indication of relay activation by LEDs (yellow)
Short-circuit protection for each relay by fuse (3.15 A)
Monitoring of relay switching states and fault indication by LED (red)
Cable damage monitoring and fault indication by LED (red) (BOB 1-02 only, no function on BOB 1-02/A)
High switching capacity (50 W)
Function
BOB 1 is equipped with four relays (K1, K2, K3 and K4) to output binary information.
The relays are activated by the processor printed circuit board used. Relay activation is indicated by LEDs (yellow).
Five change-over contacts are available to the user at the terminals of the PIM:
Relay K1: One change-over contact with cable damage monitoring for NC and NO contacts
Relay K2: One change-over contact with cable damage monitoring for NC and NO contacts
Relay K3: One change-over contact with cable damage monitoring for NC and NO contacts
Relay K4: One change-over contact with cable damage monitoring for NC and NO contacts (K4.1)
One change-over contact without cable damage monitoring (K4.2)
The change-over contacts of relays K1 to K3 are connected in parallel to reduce contact loading.
TIM ID: 0000008223 - 002
1 Fuse
F1: 3.15 A
F2: 3.15 A
F3: 3.15 A
Relays K1, K2, K3 and K4.1 are equipped with double cable damage monitoring for NC and NO contacts. Monitoring
is realized by loading the external switching voltage with a constant current (typ. 0.5 mA). The monitoring current also
flows when the contact is open.
A fault message is generated (LED Fault lights up red, not on BOB 1-02/A) if the control signal differs from the switching
state of the relay contacts, or if no monitoring current flows. TIM ID: 0000008223 - 002
1 Fuse
F4: 3.15 A
F5: 3.15 A
The connections of both change-over contacts are routed out on relay K4. Switching state and cable damage moni
toring (not on BOB 1-02/A) is only realized at change-over contact K4.1 (terminals n13, n12 and n11).
Terminal assignment
Relationship between BOB 1 and the terminals of the PIM.
Connection terminal Name
n01 Relay K1: NC contact
n02 Relay K1: NO contact
n03 Relay K1: Common connection
1 Component side 8 LED (yellow) "Transistor output 5 15 LED (yellow) "Transistor output 12
2 Soldering side activated" activated"
3 Plan view 9 LED (yellow) "Transistor output 6 16 LED (yellow) "Transistor output 13
4 LED (yellow) "Transistor output 1 acti activated" activated"
vated" 10 LED (yellow) "Transistor output 7 17 LED (yellow) "Transistor output 14
5 LED (yellow) "Transistor output 2 acti activated" activated"
vated" 11 LED (yellow) "Transistor output 8 18 LED (green) "Power supply (+24 V)"
6 LED (yellow) "Transistor output 3 acti activated" 19 Fuses
vated" 12 LED (yellow) "Transistor output 9
7 LED (yellow) "Transistor output 4 acti activated"
vated" 13 LED (yellow) "Transistor output 10
activated"
14 LED (yellow) "Transistor output 11
activated"
Features
Output of binary information by transistor output stages
TIM ID: 0000008225 - 001
Separate control of 14 transistor output stages (positive-switching) by the processor printed circuit board used
Indication of transistor switching states by LEDs (yellow)
Output current monitoring and limitation
Electrical isolation of output stage circuit by optocoupler
Operating voltage of output stages (+12 VDC to +36 VDC) supplied separately.
All outputs equipped with EMC protective filter.
Function
BOB 2 is equipped with 14 identical MOS transistor output stages (positive switching) to output binary information.
The external operating voltage of the output stages is connected to the PIM via terminals n15 (+UEXT) and n16
(GNDEXT). It ranges between +12 VDC and +36 VDC independently of the operating voltage of the PIMs.
The output stage circuit is protected by a fuse (3.15 A).
MOS power transistors are used as output stages. Electrical isolation between the output stages and the control logic
is realized by optocouplers.
Output stage transistor circuitry
Terminal Designation
n01 Transistor output 1 (positive-switching)
n02 Transistor output 2 (positive-switching)
n03 Transistor output 3 (positive-switching)
n04 Transistor output 4 (positive-switching)
n05 Transistor output 5 (positive-switching)
n06 Transistor output 6 (positive-switching)
n07 Transistor output 7 (positive-switching)
n08 Transistor output 8 (positive-switching)
n09 Transistor output 9 (positive-switching)
n10 Transistor output 10 (positive-switching)
n11 Transistor output 11 (positive-switching)
n12 Transistor output 12 (positive-switching)
n13 Transistor output 13 (positive-switching)
n14 Transistor output 14 (positive-switching)
n15 Positive external operating voltage (+UEXT)
n16 Negative external operating voltage (GNDEXT)
1 Component side 8 LED (yellow) "Transistor output 5 15 LED (yellow) "Transistor output 12
2 Soldering side activated" activated"
3 Plan view 9 LED (yellow) "Transistor output 6 16 LED (yellow) "Transistor output 13
4 LED (yellow) "Transistor output 1 acti activated" activated"
vated" 10 LED (yellow) "Transistor output 7 17 LED (yellow) "Transistor output 14
5 LED (yellow) "Transistor output 2 acti activated" activated"
vated" 11 LED (yellow) "Transistor output 8 18 LED (green) "Power supply (+24 V)"
6 LED (yellow) "Transistor output 3 acti activated" 19 Fuse 3.15 A
vated" 12 LED (yellow) "Transistor output 9
7 LED (yellow) "Transistor output 4 acti activated"
vated" 13 LED (yellow) "Transistor output 10
activated"
14 LED (yellow) "Transistor output 11
activated"
Features
Output of binary information by transistor output stages
TIM ID: 0000008227 - 001
Separate control of 14 transistor output stages (ground-switching) by the processor printed circuit board used
Indication of transistor switching states by LEDs (yellow)
Output current monitoring and limitation
Electrical isolation of output stage circuit by optocoupler
Operating voltage of output stages supplied separately.
Monitoring of external operating voltage
All outputs equipped with EMC protective filter.
Function
BOB 3 is equipped with 14 identical MOS transistor output stages (ground switching) to output binary information.
The external operating voltage of the output stages is connected to the PIM via terminals n15 (+UEXT) and n16
(GNDEXT). It ranges between +12 VDC and +36 VDC independently of the operating voltage of the PIMs.
The output stage circuit is protected by a fuse (3.15 A).
MOS transistors are used as output stages. Electrical isolation between the output stages and the control logic is
realized by optocouplers.
Output stage transistor circuitry
Terminal Designation
n01 Transistor output 1: Ground switching
n02 Transistor output 2: Ground switching
n03 Transistor output 3: Ground switching
n04 Transistor output 4: Ground switching
n05 Transistor output 5: Ground switching
n06 Transistor output 6: Ground switching
n07 Transistor output 7: Ground switching
n08 Transistor output 8: Ground switching
n09 Transistor output 9: Ground switching
n10 Transistor output 10: Ground switching
n11 Transistor output 11: Ground switching
n12 Transistor output 12: Ground switching
n13 Transistor output 13: Ground switching
n14 Transistor output 14: Ground switching
n15 Positive external operating voltage (+UEXT)
n16 Negative external operating voltage (GNDEXT)
Use
CCB 2-03 is only used in PIM3/ PIM5/ PIM7 or in conjunction with SAM (in slot 3 only).
Features
Microcontroller MPC565 with 3 integral CAN controllers.
Dual-Port RAM 4K*8 for data interchange via MCS5 bus.
EEPROM 8K*8 connected via SPI.
TIM ID: 0000008262 - 001
nection of the engine governor (unit-pump system) MR (Temic)/MR2 to MCS-5. CCB2 incorporates a charger. The
gateway software and the project configuration data are loaded automatically from MPU27 / SAM. Downloading takes
place in 2 stages and is indicated by the LEDs. When the system is started CCB2 checks that software and project
configuration data are up-to-date with MPU27 / SAM. Software and project configuration data are compared before
they take up normal operation synchronously.
Function of the LEDs
Action Function Meaning
Supply voltage power-up LED (green) RUN and LED (yellow) INFO flash Awaiting communication with MPU27 / SAM.
at 1-second intervals.
Basic software comparison LED (green) RUN flashes at 1-second intervals. Software versions are compared.
LED (yellow) INFO flashes at 0.5-second inter If necessary, software is download followed by
vals. rebooting. LEDs are dark for approx. 8 s in this
case.
Project configuration data LED (green) RUN flashes at 1-second intervals. Project configuration data versions are com
comparison LED (yellow) INFO flashes at 0.3-second inter pared.
vals. If necessary, project configuration data are down
loaded.
Normal operation LED (green) Run steady. Depending on project configuration and channel
LED (yellow) INFO flashes. use (SAEJ 1939/CANopen/CAN 24V-High), the
yellow channel LEDs light up when the CCB2
board is transmitting telegrams on the CAN chan
nel concerned.
An internal fault has occurred if LED (yellow) INFO does not flash. Restart the board with a power-up in this case.
An internal fault has occurred if the LED (red) ERROR lights up even after several downloading attempts and the
board must be replaced.
Connection assignment
Terminal Abbreviation Designation
n01 CAN 1 L Channel SAEJ1939 negative input
n02 CAN 1 H Channel SAEJ1939 positive input
n03 CAN 1 GND Channel SAEJ1939 ground
Channel description
Printed circuit board Function
CCB2-03 1 CAN interface as per ISO 11898 for SAEJ1939, electrically isolated
1 CAN interface as per ISO 11898 for CANopen, electrically isolated
1 CAN interface as per ISO 11992 for unit-pump system MR
Use with MPU 27 and SAM only
Available channels
Data CAN bus SAEJ1939 CAN bus CANopen CAN bus CANHigh
Channel CAN 1 SAEJ1939 CAN2 CANopen CANHigh 24 V
Specification 11898 11898 11992
(ISO DIN)
Data rate Kbits/s Up to 500 Up to 500 125 (max. 13 m star four cable)
Protocol SAEJ 1939 CANopen For engine governor unit-pump system MR
(Temic)/MR2 only
Connector des 3-pole / CAN1_H, CAN1_L, 3-pole / CAN2_H, CAN2_L, 3-pole / CANHigh_H, CANHigh_L, CAN
ignation CAN1_GND CAN2_GND High_GND
Electrical isola Yes: 500 V Yes: 500 V No
tion
Max. GND shift 6 VDC
Use
CRB2 operates as a standalone device in conjunction with a PIM1 housing.
Features
Microcontroller C167 with 2 integral CAN controllers.
512 Kbyte flash memory.
Integral Watchdog circuit (program run monitoring)
TIM ID: 0000008265 - 001
Status indication by LEDs for operating voltage, reset and program running.
Switched-mode power supply unit for 24V/5V 1A.
2 x DC/DC converter for electrically isolated CAN power supply.
2 x CAN interfaces as per ISO 11898, electrically isolated.
Function
CRB2 is used as a CAN-CAN repeater connecting two physically separate system levels. If a bus system is disabled
e.g. by a short circuit, the second bus system remains unaffected by this disruption.
CRB2 can also be used as an intelligent CAN amplifier board (active bus line extension).
CRB2 features firmware which starts immediately when voltage is applied.
Baud rates
Jumper on JP1 and JP2: 125 kBd
Jumper on JP2: 250 kBd
Jumper on JP1: 500 kBd
No jumper inserted: 1000 kBd
LED functions during operation
Red LED indicator functions
LED State Meaning
Red LED (4) Lit/dark The red LED indicates the state of the processor
printed circuit board.
This LED goes out after a Power-On-RESET.
Red LED (4) Lit Serious fault encountered
(after Power-On-RESET) Watchdog tripped
Printed circuit board to be replaced.
Connection assignment
Terminal Designation
101 / 102 Positive supply voltage (+24 VDC)
103 / 104 Supply voltage ground (GND)
Terminal Designation
113 / 114 CAN2 interface: Negative input CAN2 (L)
115 / 116 CAN2 interface: Positive input CAN2 (H)
Data transmission
CAN bus system ISO 11 898
Baud rate kBd 125 or 250
Electrical isolation Yes, with optocoupler
TIM ID: 0000008264 - 001
1 Component side 4 LED (yellow) "Spare" 7 LED (red) "Printed circuit board
2 Soldering side 5 LED (yellow) "Spare" RESET"
3 Plan view 6 LED (green) "Operation" 8 LED (green) "Power supply (12 V)"
9 LED (green) "Power supply (+12 V)"
Features
8 analog channels for the acquisition of voltage signals (-1 mV to +45 mV)
Automatic calibration of measuring amplifier and A/D converter
Internal reference voltage sources
Terminal compensation for NiCr-Ni temperature sensors (integrated on COB)
High resolution with 12-bit A/D converter
All inputs equipped with EMC protective filter.
TIM ID: 0000008229 - 001
Each analog channel features a differential voltage input. A differential filter in the input circuit offers optimum inter
ference voltage suppression and offers EMC protection at the same time.
Acquisition of voltage signals
The voltage signal is selected by a multiplexer and subsequently amplified. A 12-bit-A/D converter digitalizes the
voltage signal. Data are processed and evaluated by the processor printed circuit board used. Temperature com
pensation is performed by the software.
Connection assignment
Relationship between EGB 1 and the terminals of the PIM.
Terminal Designation
n01 Analog channel 1: Differential voltage input (+)
n02 Analog channel 1: Differential voltage input ()
TIM ID: 0000008229 - 001
Terminal Designation
n07 Analog channel 4: Differential voltage input (+)
n08 Analog channel 4: Differential voltage input ()
Use
FCB 1 can only be used in devices with MPU 23.
FCB 1xx/B does not feature alarm/fault code display.
TIM ID: 0000008209 - 001
Features
Display of alarms and fault codes
Output of binary information by transistor output stages
Independent activation of two positive-switching and two ground switching transistor output stages by
MPU 23
Output current monitoring and short-circuit protection
Electrical isolation of output stage circuits by optocouplers
Operating voltage of output stages (+12 VDC to +36 VDC) is supplied separately (protected by self-
restoring fuse F3)
Output of binary information by relays
Independent activation of the two relays by MPU 23
Indication of relay activation by LEDs (yellow)
Short-circuit protection for each relay by fuse F1 and F2 (3.15 A)
High switching capacity (50 W)
All outputs equipped with EMC protective filter.
Function
FCB 1 is used to display alarms and fault codes and to output binary information.
Alarm display and storage
Alarm messages (fault codes) from a higher-level system are transmitted to MPU 23 via a serial bus (RS422, RS232
or CAN).
MPU 23 processes and saves the alarm messages.
Alarm messages are displayed on the four-figure 7-segment display on FCB 1.
MPU 23 and FCB 1 communicate via the internal module bus.
Alarms are recorded over a period lasting 12 hours. They are categorized in four chronological groups:
Group Alarms
1 Current alarms
2 Alarms which occurred in the last hour
3 Alarms which occurred in the last 1 to 4 hours
4 Alarms which occurred in the last 4 to 12 hours
The first figure on the 7-segment display indicates the alarm group.
The alarm messages (second to fourth figure on the 7-segment display) in a group are displayed in ascending order
for 3 seconds.
Display is interrupted for 5 seconds when changing groups.
Output of binary information by MOS transistor output stages
The external operating voltage of the output stages is connected to the PIM via terminals n09 (+UEXT) and n10
(GNDEXT).
It ranges between +12 VDC and +36 VDC and is independent of the operating voltage of the PIMs.
The output stage circuit is protected by a self-restoring fuse F3 (1.1 A) on printed circuit board FCB 1.
Printed circuit board FCB 1 is equipped with two positive-switching and two ground-switching MOS power transistors.
Electrical isolation between the output stages and the control logic is realized by optocouplers.
TIM ID: 0000008209 - 001
1 Fuse
F1: 3.15 A
F2: 3.15 A
Terminal Designation
1 Component side 4 LED (green) "Ready" 7 LED (yellow) "Binary channel 2 active"
2 Soldering side 5 LED (red) "Printed circuit board 8 LED (yellow) "Binary channel 3 active"
3 Plan view RESET" 9 LED (yellow) "Binary channel 4 active"
6 LED (yellow) "Binary channel 1
active"
Features
Instrument outputs
4 analog voltage outputs for instrument control
Output voltage ranging between 0 VDC to +10 VDC
Voltage decoupling by isolation amplifier
Binary inputs
TIM ID: 0000008231 - 002
Operation
Instrument outputs
Control of analog display instruments, all instrument outputs are identical in structure.
The output voltage (0 VDC to +10 VDC) is generated from a data word by 8-bit-D/A converters and routed to the
terminals of the PIM via an isolation amplifier (buffer).
Binary inputs
1 Binary input
Acquisition of binary signals (state), all binary channels are identical, function described for one binary channel.
Each binary channel is equipped with two inputs (two-wire technology) and is activated by an external voltage. The
current which then flows is limited to approx. 4 mA regardless of the external switching voltage used.
Input voltage range of the binary channel 36 VDC.
The following applies to the input voltage (Ui) of the binary channel:
Ui 8 VDC is interpreted as binary channel activated (logic "1").
Ui 4 VDC is interpreted as binary channel deactivated (logic "0").
4 VDC Ui 8 VDC should be avoided (inadmissible range).
The input signal of the corresponding binary channel is electrically isolated by an optocoupler. The channels are
interrogated cyclically by the processor printed circuit board used.
Each binary channel is assigned an LED (yellow). The relevant LED lights up when a binary channel is activated (logic
"1").
TIM ID: 0000008231 - 002
Pin assignment
Relationship between IIB 1 and the terminals of the PIM.
Terminal Designation
n01 Binary channel 1: Positive binary input
n02 Binary channel 1: Negative binary input
Terminal Designation
n03 Binary channel 2: Positive binary input
n04 Binary channel 2: Negative binary input
Use
Printed circuit board INB 1 can only used in a PIM 1 (with printed circuit board COB 1 and processor printed circuit
board MPU 23) or in a PIM 2 (with printed circuit board COB 3 and processor printed circuit board MPU 23).
Printed circuit board INB 1 is no longer used in new applications and has been substituted by printed circuit board
INB 2.
TIM ID: 0000008233 - 001
Features
Instrument outputs
4 outputs to control display instruments
Instrument output as voltage or current output
2 outputs supply positive output signals
2 outputs supply positive and negative output signals
Short-circuit-proof instrument outputs
High resolution with 12-bit D/A converter
Dimmer
Wide dimming range (0 % to 100 %) by PWM
Output current monitoring and limitation
RF filter, reverse-battery protection
Status indication by LEDs
Function (instrument outputs)
Control of display instruments.
The output signals are generated by a 12-bit-D/A converter and routed to the terminals of the PIM via isolation amplifier
(buffer).
TIM ID: 0000008233 - 001
The operating voltage for the dimmable instrument illumination is provided by an external voltage source.
This voltage is smoothed on INB 1 and protected by an RF and reverse-battery protection circuit.
TIM ID: 0000008233 - 001
The dimming voltage is generated by a PWM circuit and features a current monitoring circuit. Max. 0.4 A may flow at
a dimming voltage of 24 VDC. The dimming voltage range lies between 0 % and 100 %.
Connection assignment
Relationship between INB 1 and the terminals of the PIM.
Terminal Designation
n01 Output 1: Current output (0 mA to +1 mA)
n02 Output 1: Ground (GND)
n03 Output 1: Voltage output
(0 VDC to +2.5 VDC,
0 VDC to +5 VDC or
0 VDC to +10 VDC)
Features
Instrument outputs
4 outputs to control display instruments
Instrument output as voltage or current output
Bipolar or unipolar output signals
Short-circuit-proof instrument outputs
High resolution with 12-bit D/A converter
Dimmer
TIM ID: 0000008235 - 002
Function
Instrument outputs
Control of display instruments.
The output signals are generated by a 12-bit-D/A converter and routed to the terminals of the PIM via isolation amplifier
(buffer).
Each instrument output can be used as a voltage or current output. The output signal type and level can be configured
by the software.
Unipolar output signals:
Voltage ranges:
0 VDC to +2.5 VDC
0 VDC to +5.0 VDC
0 VDC to +10.0 VDC
Current range:
0 mA to +1.0 mA
TIM ID: 0000008235 - 002
Dimmer
1 Module housing
1 Component side 6 LED (yellow) "Current output 3 11 LED (yellow) "Frequency output
2 Soldering side active" active"
3 Plan view 7 LED (yellow) "Current output 4 12 LED (green) "Power supply (+15 V)
4 LED (yellow) "Current output 1 active" active" OK"
5 LED (yellow) "Current output 2 active" 8 LED (yellow) "Current output 5 13 LED (red) "Printed circuit board
active" RESET"
9 LED (yellow) "Current output 6
active"
10 LED (yellow) "Current output 7
active"
Use
INB 3 is only used in PIM 3/ PIM 5 or PIM 7 (with MPU 27). Operation with MPU 23 is not possible.
Features
Instrument outputs
TIM ID: 0000008237 - 001
Function
Control of up to seven display instruments with current inputs (4 mA to 20 mA) and a display instrument with a fre
quency input (0 Hz to 1500 Hz) at the same time.
Current outputs
Seven independent current sources.
Control of current sources by 10-bit-D/A converter on INB 3.
Yellow status LEDs are assigned to the current outputs. The LEDs signal current flow at the corresponding current
output.
Each current source features an overcurrent protection circuit and is short-circuit-proof (current limited to max. 25 mA
per output).
The max. load impedance of 300 per channel must not be exceeded.
TIM ID: 0000008237 - 001
Frequency output
Terminal Designation
n06 Ground (GND)
1 Component side 5 LED (yellow) "Binary signal 1" 9 LED (yellow) "Relay K1 activated"
2 Soldering side 6 LED (yellow) "Analog speed signal 2" 10 LED (green) "+24 V output"
3 Plan view 7 LED (yellow) "Binary signal 2" 11 LED (green) "Ready"
4 LED (yellow) "Analog speed signal 1" 8 LED (yellow) "Relay K2 activated" 12 Fuses, 3.15 A
Use
MFB 1 is used in slot 2 or slot 3 in conjunction with MPU 23. Slot 4 is not possible in this case.
Slot 2, 3, or 4 is used in conjunction with processor printed circuit board MPU 27.
Features
Status indication by LEDs
Electrically isolated power supply of the channels by DC/DC converter
TIM ID: 0000008239 - 001
1 Binary input
1 Fuse
F1: 3.15 A
F2: 3.15 A
Terminal Designation
n06 Input for analog speed signal 2
1 Component side 6 LED (yellow) "Transistor output 3 11 LED (yellow) "Binary input 2 activated"
2 Soldering side activated" 12 LED (yellow) "Binary input 1 activated"
3 Plan view 7 LED (yellow) "Transistor output 2 13 LED (red) "Printed circuit board
4 LED (yellow) "Transistor output 5 acti activated" RESET"
vated" 8 LED (yellow) "Transistor output 1
5 LED (yellow) "Transistor output 4 acti activated"
vated" 9 LED (green) "UBATT (+24 VDC) OK"
10 LED (yellow) "Binary input 3 acti
vated"
Use
MFB 2 is only used in a PIM 4 (with LMB 2 and the associated processor printed circuit board). Operation with MPU 23
or MPU 27 is not possible.
MFB 2 has been specially designed for connection of a "Rexroth" command unit.
TIM ID: 0000008241 - 001
Features
Analog inputs
Two independent analog channels for acquisition of potentiometers
Cabling damage and sensor monitoring
High resolution with 12-bit A/D converter
EMC protection filter
Binary inputs
Three electrically isolated binary inputs
Wide input voltage range (8 VDC to 36 VDC)
Constant input current over the entire input voltage range
Reverse-battery protection
Status indication of each binary channel by LEDs (yellow)
EMC protection filter
Binary outputs
Output of binary information by five transistor output stages (positive switching)
Output current monitoring and limitation
Electrical isolation of output stage circuit by optocoupler
Indication of transistor switching states by LEDs (yellow)
EMC protection filter
Provision of a +UBATT (+24 VDC) voltage for command unit supply
Function
MFB 2 is used to:
Acquire two potentiometers
Acquire three binary signals
Output of five binary signals (transistor output stages, positive switching)
Provide a supply voltage (+24 VDC, depending on the PIM supply voltage)
Analog inputs
The measuring method (evaluation of individual voltages) also realizes the cabling damage and sensor monitoring
features.
Transistor outputs
1 Signal lamp
MFB 2 is equipped with 5 identical MOS transistor output stages to output binary information.
The MOS transistor output stages are supplied by the internal power supply (+24 VDC) of MFB 2. The maximum
switching current per binary output must not exceed 100 mA.
The MOS transistor output stages are electrically isolated from the control logic by optocouplers.
The MOS power transistors feature overcurrent protection. The affected output stage is switched off in case of short
circuit at the transistor output.
Switching states of output stage transistors are indicated by LEDs (yellow).
Connection assignment
Pin assignment Designation
ST1-01 Potentiometer 1 high point (UREF1)
ST1-02 Potentiometer 1 slide (UIN1)
TIM ID: 0000008241 - 001
1 Component side 4 LED (yellow) "Output stage D active" 7 LED (yellow) "Output stage A active"
2 Soldering side 5 LED (yellow) "Output stage C active" 8 LED (green) "Current regulation output
3 Plan view 6 LED (yellow) "Output stage B active" stage C/D active"
9 LED (green) "Current regulation output
stage A/B active"
Actuators connected to the outputs of printed circuit board MOB 1 may not be disconnected during operation (i.e.
when live). This may otherwise damage printed circuit board MOB 1.
Use
MOB 1 is only used in PIM 1 or in PIM 2 (with MPU 23).
Operation with MPU 27 is not possible. MOB 2 is used in conjunction with MPU 27 ( Page 212).
TIM ID: 0000008243 - 001
Features
Transistor output stages for inductive loads, e.g.:
Control of stepper motors (unipolar or bipolar)
Control of DC motors in full-bridge operation
Control of DC motors in half-bridge operation
Dynamic control of solenoid valves
Static control of solenoid valves (positive and ground switching)
Control and monitoring of output stage transistors by single-chip processor (68HC711) with HCMOS technology
Electrical isolation between control electronics and output stage transistors
All outputs equipped with guard circuits against inductive voltage peaks
Output current monitoring and limitation for transistor output stages
Operating voltage of output stages supplied separately
Status indication by LEDs
EMC protection filter
Function
MOB 1 has four complementary transistor output stages(A, B, C and D), controlled by a type 68HC711 microcontroller.
All transistor output stages feature overvoltage and overcurrent guard circuits. The overvoltage protection allows direct
connection of inductive loads (e.g. electric motors, relays, solenoid valves etc.).
The overcurrent guard circuit switches off the output stage concerned for the duration of a short circuit.
Current regulation (max. 2 A) of inductive loads is only possible when connected at terminals 1 and 3 / 15 and 13.
The operating voltages for the transistor output stages A/B and C/D are supplied separately for each pair of output
stages (+U AB and +UCD). Separate supply of the operating voltage and electrical isolation of the power circuit from the
control electronics allow consumers to be operated in different supply networks.
Various applications may be set by the software by using a microcontroller on MOB 1.
The transistor output stages may be configured as full-bridge, half-bridge and static transistor outputs by the software.
The following applications are thus possible:
Control of a bipolar stepper motor
Control of a unipolar stepper motor
Control of two DC motors by full-bridging
Dynamic control of two solenoid valves by half-bridging and static control of two loads by positive or ground
switching transistor output stages
The operating voltage for the relevant transistor output stage is filtered by filter module FIM 1 prior to supply.
TIM ID: 0000008243 - 001
Connection assignment
Relationship between printed circuit board MOB 1 and the terminals of the PIM.
Terminal Designation
n01 Power output stage B
n02 Power output stage A
n03 Current regulation compensation output stages A and B
n04 Low output, output stage B
n05 Low output, output stage A
n06 Negative operating voltage (GNDAB) of output stages A and B (internally connected to terminal
n08!)
TIM ID: 0000008243 - 001
n07 Supply of positive operating voltage (+UAB) for output stages A and B
n08 Supply of negative operating voltage (GNDAB) for output stages A and B
n09 Supply of positive operating voltage (+UCD) for output stages C and D
n10 Supply of negative operating voltage (GNDCD) for output stages C and D
Terminal Designation
n11 Low output, output stage C
n12 Negative operating voltage (GNDCD) of output stages C and D (internally connected to ter
minal n10!)
n13 Current regulation compensation output stages C and D
n14 Low output, output stage D
n15 Power output stage D
n16 Power output stage C
1 Component side 5 LED (yellow) "Output stage C active" 9 LED (green) "Ext. power supply output
2 Soldering side 6 LED (yellow) "Output stage B active" stage A/B OK"
3 Plan view 7 LED (yellow) "Output stage A active" 10 LED (red) "Printed circuit board
4 LED (yellow) "Output stage D active" 8 LED (green) "Ext. power supply out RESET"
put stage C/D OK"
Use
MOB 2 is only used in PIM 5/ PIM 3 or PIM 7 (with MPU 27).
Operation with MPU 23 is not possible. MOB 1 is used in conjunction with MPU 23 ( Page 204).
TIM ID: 0000008245 - 001
Features
Four complementary transistor output stages for inductive loads, e.g.:
Control of two DC motors
Dynamic control of solenoid valves
Static control of solenoid valves (positive and ground switching)
Control and monitoring of output stage transistors
Electrical isolation between control electronics and output stage transistors
All outputs equipped with guard circuits against inductive voltage peaks
Output current monitoring and limitation for transistor output stages
Output current limitation is configurable for applications with current regulation (50 mA to max. 2 A)
Operating voltage of output stages supplied separately
Status indication by LEDs
LED (yellow) off, Output stage not configured
LED (yellow) steady, Output stage outputs setpoint signal
LED (yellow) flashing at 2-second intervals, Output stage is active and awaiting setpoint signal
LED (yellow) flashing at 0.3-second intervals, Output stage is configured and has assumed fault status
(e.g. short circuit or voltage missing)
EMC protection filter
Current calibration 20mA with the aid of a dialog unit
Function
MOB 2 has four complementary transistor output stages (A, B, C and D), controlled by a microcontroller.
All transistor output stages feature overvoltage and overcurrent guard circuits. The overvoltage protection allows direct
connection of inductive loads (e.g. electric motor, relays, solenoid valves).
The overcurrent guard circuit switches off the output stage concerned for the duration of a short circuit.
Each complementary transistor output stage A/B or C/D features current regulation (max. 2 A) for inductive loads.
Current regulation is only possible when connected at the appropriate terminals.
The operating voltages for the transistor output stages A/B and C/D are supplied separately for each pair of output
stages (+U AB and +UCD). Separate supply of the operating voltage and electrical isolation of the power circuit from the
control electronics allow consumers to be operated in different supply networks.
Each complementary transistor output stage has just one current regulation stage; for A/B the B-stage, for C/D the
D-stage.
Various applications may be set by the software by using a microcontroller on MOB 2.
The transistor output stages may be configured as full-bridge, half-bridge and static transistor outputs by the software.
The following applications are thus possible:
Control of two DC motors by full-bridging
Dynamic control of two solenoid valves by half-bridging and static control of two loads by positive or ground
switching transistor output stages
The operating voltage for the relevant transistor output stage is filtered by filter module FIM 1 prior to supply.
TIM ID: 0000008245 - 001
The two inductive loads must be connected either positive or ground switching at each complementary transistor
output stage (A/B or C/D). Mixed operation (one load positive-switching, the other load negative-switching) is not
possible in a complementary transistor output stage.
TIM ID: 0000008245 - 001
Connection assignment
Relationship between printed circuit board MOB 2 and the terminals of the PIM.
Terminal Designation
n01 Power output stage B
n02 Power output stage A
n03 Current regulation compensation output stages A and B
n04 Low output, output stage B
n05 Low output, output stage A
n06 Negative operating voltage (GNDAB) of output stages A and B (internally connected to terminal
n08!)
TIM ID: 0000008245 - 001
n07 Supply of positive operating voltage (+UAB) for output stages A and B
n08 Supply of negative operating voltage (GNDAB) for output stages A and B
n09 Supply of positive operating voltage (+UCD) for output stages C and D
n10 Supply of negative operating voltage (GNDCD) for output stages C and D
Terminal Designation
n11 Low output, output stage C
n12 Negative operating voltage (GNDCD) of output stages C and D (internally connected to ter
minal n10!)
n13 Current regulation compensation output stages C and D
n14 Low output, output stage D
n15 Power output stage D
n16 Power output stage C
TIM ID: 0000008245 - 001
Use
PAB 2 is only intended for use used in a PIM 1 (with COB 1 and MPU 23) or in a PIM 2 (with COB 3 and MPU 23)
Features
Programming adapter for setting the baud rate of the CAN bus and the node address of a PIM.
Function
PAB 2 sets the node address and baud rate of the CAN interface of PIM.
TIM ID: 0000008207 - 001
Node address and baud rate are programmed with programming cassette SST 2-01 (comprising MPU 23 and PAB 2).
The node address (00 - 31) of the relevant PIM is set with the two rotary switches S1 and S2.
The two rotary switches S4 and S5 are used to select the baud rate at which data are transmitted to the PIM via the
CAN bus.
As two CAN buses can be connected to one PIM (MPU 23 with CCB 1), switch S4 is used to set the baud rate of the
CAN1 bus (MPU 23, always present) and rotary switch S5 to set the baud rate of the CAN2 bus (CCB 1, option). If
one of the rotary switches (S4 or S5) is set to 0, the baud rate set at the other switch when programming both interfaces.
S1 Rotary switch node address 1st digit S3 "Programming start" key S5 Rotary switch baud rate CAN2 inter
(tens) S4 Rotary switch baud rate CAN1 inter face
S2 Rotary switch node address 2nd digit face
(ones)
1 Component side 5 LED (green) "Relay input for K2 acti 9 LED (green) "Relay input for K6 acti
2 Soldering side vated" vated"
3 Plan view 6 LED (green) "Relay input for K3 acti 10 LED (green) "Relay input for K7 acti
4 LED (green) "Relay input for K1 acti vated" vated"
vated" 7 LED (green) "Relay input for K4 acti
vated"
8 LED (green) "Relay input for K5 acti
vated"
Use
ROB 1 cannot be used in any of the PIMs (PIM 1, PIM 2, PIM 3, PIM 5, PIM 7). ROB 1 is intended for special
applications (e.g. gearbox controllers) featuring a COB which is specially designed for ROB 1. ROB 10X/A is 100%
compatible with ROB 10X.
TIM ID: 0000008249 - 001
Features
7 different relay switching stages
Indication of relay switching states by LEDs (green)
Relay operating voltage from 12 V to 36 V
All outputs applied to dedicated connector pins
Function
ROB 1 is equipped with 7 different relay stages to output binary information.
Switching states of relays are indicated by LEDs (green).
Circuitry of relay K1
TIM ID: 0000008249 - 001
Relay K4 circuitry
TIM ID: 0000008249 - 001
Relay K5 circuitry
Relay K6 circuitry
TIM ID: 0000008249 - 001
Relay K7 circuitry
Connection assignment
Pin assignment for connecting external systems to the MTU automation system depends on the COB motherboard
used.
1 Component side 5 LED (yellow) Binary channel active 9 LED (yellow) Relay K3 activated
2 Soldering side 6 LED (yellow) Transistor output acti 10 Fuses, 3.15 A
3 Top view vated
4 LED (red) Cabling damage binary 7 LED (yellow) Relay K1 activated
input 8 LED (yellow) Relay K2 activated TIM ID: 0000008247 - 002
Features
CAN interface as per ISO 11 898, electrically isolated
Output of binary information by three relays
Separate control of relays
Status indication of relay control by LED (yellow)
Short-circuit protection for each relay by fuses (F2 to F5)
High switching capacity (50 W)
Output of binary information by transistor output stage
Electrical isolation of output stage circuit by optocoupler
Separate supply of operating voltage for transistor output stage
Output current monitoring and limitation
Status indication of transistor control by LED (yellow)
Binary input
Electrically isolated binary input
Status indication of binary input by LED (yellow)
Cable damage monitoring of binary channel connecting lines
Indication of cabling damage by LED (red)
Wide input voltage range (36 VDC)
Constant input current (approx. 4 mA) in the input voltage range between 8 VDC and 36 VDC
EMC protection filter
Function
Binary input
Acquisition of a binary signal.
It is equipped with two inputs (two-wire technology) and is activated by an external voltage.
The maximum input voltage of the binary channel is 36 VDC.
The following applies to the input voltage (Ui) of the binary channel:
Ui 8 VDC is interpreted as binary channel activated (logic 1)
Ui 4 VDC is interpreted as binary channel deactivated (logic 0)
4 VDC Ui 8 VDC must be avoided (inadmissible range)
TIM ID: 0000008247 - 002
1 33 k for cable damage monitoring 2 Module housing with SAB 1 3 Binary channel
The input signal of the binary channel is electrically isolated by an optocoupler. The current which then flows is limited
to approx. 4 mA regardless of the external switching voltage used.
The current state of the binary channel is indicated by a status indicator (yellow LED) on SAB 1. The LED lights up
when the binary channel is activated (logic 1).
A resistor (33 k) is connected in parallel to the switching contact to realize cable damage monitoring. The quiescent
current which thus flows is evaluated by a separate optocoupler. The red LED Cabling damage binary input flashes
in case of cabling damage.
MOS transistor output stage to output binary information
The external operating voltage of the transistor output stage is connected to the PIM via terminals n12 (+UEXT) and
n14 (GNDEXT) and lies in the range +12 VDC to +36 VDC.
The external operating voltage may be independent of the operating voltage of the PIMs and is protected by a self-
restoring fuse (1.1 A) on SAB 1.
TIM ID: 0000008247 - 002
The control electronics are electrically isolated from the output stage circuit by an optocoupler.
The MOS transistor output stage features the following guard circuits:
Overvoltage arrester
allowing direct connection of inductive loads (e.g. relays etc.).
Overcurrent protection
switches off the transistor output stage in case of short-circuit.
Relay for output of binary information
SAB 1 is equipped with three relays to output binary information.
Relay activation is indicated by one yellow LED respectively.
The make circuits of the three relays are protected by fuses (3.15 A).
TIM ID: 0000008247 - 002
Circuitry of relay K1
1 Fuse
F2: 3.15 A
F3: 3.15 A
Circuitry of relay K2
1 Fuse
F4: 3.15 A
TIM ID: 0000008247 - 002
Circuitry of relay K3
1 Fuse
F5: 3.15 A
Terminal assignment
Relationship between SAB 1 and the terminals of the PIM.
Connection terminal Name
n01 CAN interface: Positive input CAN (H)
n02 CAN interface: Negative input CAN(L)
n03 Ground of CAN controller CAN (GND)
1 Component side 4 LED (red) Printed circuit board 7 LED (yellow) Interface 2: Receiving
2 Soldering side RESET and transmitting line active
3 Top view 5 LED (green) Ready 8 Connector RS232 interface
6 LED (yellow) Interface 1: Receiving
and transmitting line active
A yellow LED lights (o flashes) only when data interchange is active at the relevant interface. When there is no
communication at the (connected!) interface, the LED remains dark.
Features
2 interfaces as per RS422 or RS232 standard
Interface are electrically isolated
TIM ID: 0000008260 - 002
Use
SCB 3 is used as an interface extension (additional serial interfaces), as an interface converter or as an amplifier.
Function
SCB 3 is equipped with two serial transmission channels routed to the terminal strip of the PIM.
The software of the relevant processor printed circuit board determines which interface is active on which transmission
channel. Only one interface may be active for any one transmission channel.
Transmission channel 1
is equipped with a connection for a serial RS422 interface and a serial RS232 interface.
The RS232 interface is connected via the terminals of the PIM or by a connector.
When connected by the connector, the terminals of the RS232 interface are automatically switched off.
Transmission channel 2
is equipped with a connection for a serial RS422 interface and a serial RS232 interface.
Data processing and interface driver control (baud rate) depend on the processor printed circuit board used.
With processor printed circuit board MPU 23:
Fixed 9600 kBd
With processor printed circuit board MPU 27 (project-dependent):
TIM ID: 0000008260 - 002
4800 kBd
9600 kBd
19200 kBd
Terminal assignment
Relationship between SCB 3 and the terminals of the PIM.
3 Appendix A
3.1 Abbreviations
Abbreviation Meaning Explanation
ADEC Advanced Diesel Engine Control Engine governor
AL Alarm General alarm
ANSI American National Standards Institute Association of American standardization organizations
ATL Abgasturbolader Exhaust turbocharger
BR Baureihe Series
BV Betriebsstoffvorschrift Fluids and Lubricants Specifications, MTU Publication No.
A01061/..
CAN Controller Area Network Data bus system, bus standard
CPP Controllable Pitch Propeller
C Degrees Celsius
DIN Deutsches Institut fr Normung e. V. German national standards institute. At the same time identifier
of German standards (DIN = Deutsche Industrie-Norm)
DIS Display Unit Display panel
DL Default Lost Alarm: Default CAN bus failure
DTS Depot Test System Test system
ECS Engine Control System Engine management system
ECU Engine Control Unit Engine governor
EDM Engine Data Module Memory module for engine data
EEPROM Electrically Erasable and Programmable Read Memory module
Only Memory
EIM Engine Interface Module Engine interface
EPROM Electrically Programmable Read Only Memory Memory module
EMU Engine Monitoring Unit
ESD Electrostatic Device Component susceptible to electrostatic discharge
ETC Electronic Transmission Controller J1939 message
ETK Ersatzteilkatalog Spare Parts Catalog
FCU Flap Control Unit Exhaust flap controller
FDH Field Data Handling
FPP Fixed Pitch Propeller
GCU Gear Control Unit
GMU Gear Monitoring Unit
h Hour
TIM ID: 0000002053 - 007
Area
Unit A multiplied by factor = Unit B
in2 645.16 = mm2
ft2 0.0929 = m2
yd2 0.8361 = m2
stat. mile2 2.5900 = km2
Volume
Unit A multiplied by factor = Unit B
in3 16387 = mm3
ft3 0.02832 = m3
yd3 0.7646 = m3
gallon (US) 3.785 = dm3
gallon (Brit.) 4.546 = dm3
TIM ID: 0000002173 - 012
Velocity
Unit A multiplied by factor = Unit B
ft/s 0.3048 = m/s
stat. mile/h (mph) 1.609 = km/h
knot (Brit.) 1.852 = km/h
Mass
Unit A multiplied by factor = Unit B
lb 0.4536 = kg
oz 28.35 =g
ton 1.016 =t
Force
Unit A multiplied by factor = Unit B
lb 0.4536 = kp
lb 4.4482 =N
Density
Unit A multiplied by factor = Unit B
TIM ID: 0000002173 - 012
Torque
Unit A multiplied by factor = Unit B
ft lb 1.3558 = Nm
Pressure
Unit A multiplied by factor = Unit B
lb/sq in (psi) 703.1 = kp/m2 (mm water column)
lb/sq in (psi) 0.06895 = bar
lb/sq ft 47.883 = Pa
in QS 0.03386 = bar
in QS 345.3 = kp/m2
Energy
Unit A multiplied by factor = Unit B
ft lb 1.356 =J
kcal 4186.8 =J
BTU 1055 =J
CHU 1899 =J
TIM ID: 0000002173 - 012
Power
Unit A multiplied by factor = Unit B
HP (horse power) 0.7355 = kW
HP 0.7457 = kW
BTU/s 1.054 = kW
kcal/h 1.163 =W
HP 550 = ft lb/s
Temperature
Celsius Kelvin Fahrenheit Raumur
x C = x + 273.15 K = 9/5x + 32 F = (4/5x) R
xK = x 273, 15 C = 9/5(x 273.15) + 32 F = 4/5(x 273.15) R
xF = 5/9(x 32) C = 5/9(x 32) + 273.15 K = 4/9(x 32) R
xR = 5/4x C = (5/4x) + 273.15 K = (9/4x) + 32 F
Fuel consumption
Unit A multiplied by factor = Unit B
mile/gal (US) 0.4251 = km/l
gal/mile (US) 2.3527 = l/km
4 Appendix B
4.1 Index
A F
Abbreviations 245 FCB 1 Technical data 166
AIB 1 Technical data 107 FCB 2 Technical data 97
AIB 2 Filter module 1 52
Printed circuit board 109 FIM 1 Technical data 55
Technical data 115
G
AIB 3 Technical data 120
AIB 4 Technical data 125 General conditions 7
B H
BIB 1 Technical data 129 Hotline 252
BIB 2 I
Printed circuit board 130
IIB 1 Technical data 171
Technical data 133
INB 1 Technical data 176
BOB 1
INB 2
Printed circuit board 134
Printed circuit board 178
Technical data 139
Technical data 182
BOB 2 Technical data 143
INB 3 Technical data 187
BOB 3 Technical data 147
M
C
Maintenance work
CCB 1
Safety regulations 10
Printed circuit board 86
Mechanical installation of PIMs, FIMs, DIMs 77
CCB 1
and PSMs
Technical data 87
MFB 1 Technical data 193
CCB 2 Technical Data 151
MFB 2 Technical data 202
COB 17
MOB 1 Technical data 211
Printed circuit board 41
MOB 2 Technical data 218
Technical data 44
MPU 23
COB 1 Technical data 25
Technical data 85
COB 21 Technical data 51
MPU 23
COB 3 Technical data 31
Printed circuit board 81
COB 5
MPU 27
Printed circuit board 34
Printed circuit board 92
Technical data 38
Technical data 95
Contact persons 252
MTU contact persons 252
Conversion tables 248
CRB 2 Technical data 155 O
D Operation
Safety regulations 9
Dimmer module 3 56
Overview
DIM Technical data 68
PIM printed circuit boards 16
Display module FCB 2 96
P
E
PAB 2 Technical data 221
EGB 1 Technical data 159
Peripheral interface module (PIM)
EMC specification 79
PIM 3 32