SK-600II

Infusion Pump

Service Manual
Intellectual Property Rights

The intellectual property right of this product and its Service Manual belongs to Shenzhen Shenke Medical
Instrument Technical Development Co., Ltd. (hereinafter short as Shenke).

Shenke reserves the right to final interpretation of this Service Manual. Without prior approval from Shenke in
writing, this Service Manual shall not be photocopied, modified or translated, fully or partially, by any individual
or organization.

, and are trademarks or registered trademarks of Shenke.

I
Foreword

Introduction
This Service Manual provides detailed introduction of the product and its components, as well as the procedures
for installation, removal, testing and troubleshooting, intended to help the service technicians solve the common
problems effectively. This Service Manual does not provide depth introduction on the product structure and design
principle. In case of any problems you cannot solve, please contact our After-sale Service Division.
This Service Manual describes the product based on most complete configurations, so that some parts might be
unsuitable to your product. If you have any questions, please contact our After-sale Service Division.
Before repairing the product, please read this Service Manual thoroughly until full understanding of the contents
herein, so as to ensure correct repair and avoid causing damage to the product or human body.

Target Readers

This Service Manual is intended for the biomedical engineers, authorized repairmen or service representatives
responsible for maintenance of this product.

Version Information

With the change of software or technical specifications, the version number of this Service Manual is subject to
updating without prior notice. Version information of this Service Manual is as follows:

Version: 2.0
Date Released: 2013-11

2011 All rights reserved. Shenzhen Shenke Medical Instrument Technical Development Co., Ltd.

II
Contents

1 Safety............................................................................................................................................... 1
1.1 Safety Information ........................................................................................................................ 1
1.1.1 DANGER............................................................................................................... 1
1.1.2 WARNING............................................................................................................. 2
1.1.3 CAUTION ............................................................................................................. 2
1.1.4 NOTES .................................................................................................................. 2
1.2 Symbols ........................................................................................................................................ 3

2 Principle of Design ......................................................................................................................... 5

2.1 Overview ...................................................................................................................................... 5
2.2 System Breakdown ....................................................................................................................... 5
2.3 Hardware Configuration ............................................................................................................... 7
2.3.1 Mainboard .............................................................................................................. 8
2.3.2 Pump Body ............................................................................................................ 9
2.3.3 Power Board ........................................................................................................ 10
2.3.4 Air Bubble Pressure Board .................................................................................. 11
2.3.5 Door Opening Detection Board ........................................................................... 11
2.3.6 Drop Sensor ......................................................................................................... 12

3 Test and Maintenance .................................................................................................................. 13

3.1 Introduction ................................................................................................................................ 13
3.1.1 Test Report ........................................................................................................... 13
3.1.2 Recommended Interval ........................................................................................ 14
3.2 Visual Inspection......................................................................................................................... 14
3.3 Power-On Self-Test (POST) ....................................................................................................... 15
3.4 Infusion Flow Test ...................................................................................................................... 15
3.5 Pressure Sensor Test ................................................................................................................... 16
3.6 Battery Test ................................................................................................................................. 17
3.7 Electrical Safety Test .................................................................................................................. 18
3.7.1 Electric Leakage Test of Enclosure...................................................................... 19
3.7.2 Electric Leakage Test of Patient........................................................................... 20
3.8 Cleaning and Sterilizing.............................................................................................................. 20

4 Troubleshooting ........................................................................................................................... 23
4.1 Overview .................................................................................................................................... 23
4.2 Replacing Components ............................................................................................................... 23
4.3 Technical Alarm and Diagnosis .................................................................................................. 23

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5 Repair and Disassembly .............................................................................................................. 27
5.1 Tools ........................................................................................................................................... 27
5.2 Preparations for Disassembly ..................................................................................................... 27
5.3 Disassembly Steps Separation of Front and Rear Enclosure ...................................................... 28
5.3.1 Disassembly of Power Board ............................................................................... 30
5.3.2 Removal of pump body........................................................................................ 31
5.3.3 Removal of Main board ....................................................................................... 35
5.4 Removal of sensor board and pressure sensor ............................................................................ 36
5.5 Removal of Battery ..................................................................................................................... 37

6 Components .................................................................................................................................. 39
6.1 Machine Components ................................................................................................................. 39
6.1.1 Explosive View .................................................................................................... 39
6.1.2 Parts List .............................................................................................................. 40
6.2 Pump Body Unit ......................................................................................................................... 41
6.2.1 Explosive View .................................................................................................... 41

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1 Safety
1.1 Safety Information

This chapter describes the basic safety considerations that the user must take notice and abide by when repairing
or operating the infusion pump. The same or similar safety information or other safety information related to
actual operation will appear in other chapters.

DANGER
To indicate immediate danger. If not avoided, it might cause death, severe
human injury or property loss.

WARNING
To indicate the potential hazard or unsafe operation. If not avoided, it might
cause death, severe human injury or property loss.

CAUTION
To indicate the potential hazard or unsafe operation. If not avoided, it might
cause slight human injury, product problem, damage or property loss.

NOTES
To emphasize the important considerations, provide description or explanation
for better repair of this product.

1.1.1 DANGER

DANGER
The infusion pipe must be flatly installed to the bottom of the groove on
infusion pump.

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1.1.2 WARNING

WARNING
Only the service people authorized by Shenke are allowed to disassemble the
infusion pump. The repair or upgrading of the infusion pump must be done by
the repairmen that are trained and authorized by Shenke.
To avoid fire or explosion, do not use the infusion pump in an environment with
inflammable or explosive substances like anesthetics.
The infusion pump is of Class II electric protection. The PE end of the included
Class I power cord shall not be used for protective earthing or functional earthing.
Disposal of packaging materials must comply with the local laws or the waste
treatment regulations of the hospital. The packaging materials must be put at a
place out of the childrens reach.

1.1.3 CAUTION

CAUTION
The electromagnetic field will affect the performance of infusion pump. Therefore,
the other devices near the infusion pump must comply with associated EMC
requirements. Mobile phone, X-ray or MRS device are possible sources of
interference, as they can emit electromagnetic radiation of high intensity.
Avoid sterilizing the infusion pump at high pressure or exposing it to chemical
substances.
Before turning on the power supply of infusion pump, please confirm if the
power voltage and frequency comply with the specifications marked on the label
or defined in the Instruction Manual.
During repair, take care to prevent the infusion pump from damage caused by
falling, knock, severe vibration or other external forces.

1.1.4 NOTES

NOTES
For details on the use of infusion pump and other information, please refer to the Instruction
Manual.
This Service Manual describes the product based on the most complete configurations and
functions. Maybe your infusion pump does not have some configurations or functions.
Please do not insert the equipment not designated by Shenke into the data interface.

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1.2 Symbols
Note! Check the Instruction Manual. Class II equipment

Type BF applied part IP21 Keep away from dropping water

Alternating current (AC) Direct current (DC)

Production Batch No. Machine Serial No.

Date of Production Manufacturer

Wireless receiving / emitting

Pollution-free Treatment
device

Up or number increment Up or number decrement

Confirm Set

Stop
Eliminate alarm

Start Quick forward

Clear Select

ON OFF

Caution against rain during

Decimal point
transport

Fragile! Handle with care during transport Keep upright during transport

At most 5 layers stacked on same

packaging

Device complies with EC Directive 93/42/EEC and the basic requirements in its Appendix I.
So it is registered with CE Mark.

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FOR YOUR NOTES

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2 Principle of Design
2.1 Overview

This infusion pump is intended for accurate continuous infusion of the drug to a single elderly person, child or
newborn baby patient.

2.2 System Breakdown

The system is broken down by mechanical components, hardware and software. The composition diagram is
as below:

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The system card connection diagram is as below:

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2.3 Hardware Configuration

Schematic Diagram:

The system core is mainboard and power board. LCD display and its power source are controlled by the
mainboard. The measuring and status information of each module is processed by the power board before sending
to the mainboard. Finally under the control of mainboard, the information is displayed on the screen. The
mainboard is also assigned to control the buzzer and status indicator. All modules are powered by the power board.
The power board is also assigned for driving of the motor, measuring of each sensor and processing of status
information.

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2.3.1 Mainboard

The mainboard serves for information integration of the whole system. It is designed to control the LCD and the
functions such as keypad input, buzzer sound and parameter saving.

2.3.1.1 Schematic Diagram

2.3.1.2 Function Introduction

The mainboard communicates with the power board or ZIGBEE wireless module on power board via the extended
serial port of logic gate circuit.
The mainboard provides the display information to LCD and detects the key operation, realizing the user
interface;
The mainboard controls the buzzer for its alarm sound as well as the key stroke sound.
The mainboard controls the run indicator via adaption from power board.
SRAM supports the temporary storage of data and run of the program. EEPROM is used as the memory on the
machine.

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2.3.2 Pump Body

The pump device is the provider of dynamic force to the whole system and it is the source of power to deliver the
liquid. During operation, the stepper motor drives the cam shaft to rotate, so that the pump impeller reciprocates
up and down by a specific sequence and rule as waves to squeeze the intravenous infusion pipe, pushing the liquid
in the infusion pipe to flow at a preset speed

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2.3.3 Power Board

The power board receives the function information from air bubble pressure sensor and then sends it to the
mainboard. It also drives the stepper motor to run according to the information from the mainboard. The power
board is also assigned to convert the power supply (from city grid and battery) into the power required for each
board. It also supports battery charging.

2.3.3.1 Schematic Diagram

2.3.3.2 Function Introduction

When AC power is input to the power board, 12V DC voltage is first obtained via a safety certified power module.
This DC voltage is used as the main input for DC/DC conversion and recharging circuit. In this case, we can not
only recharge the lithium battery, but also obtain 5V, 3.3V and 18.9V DV voltage via conversion by 5V DC/DC,
3.3V LDO and 18.9V DC/DC circuit.
Except the power supply functions, the MCU on power board is also assigned for processing the measurement and
status information from the sensors before sending it to the mainboard. It also controls the run of stepper motor
according to the commands from the mainboard.

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2.3.4 Air Bubble Pressure Board

The air bubble pressure board provides the functions to detect the air bubble, occlusion and door opening.
It detects the air bubble by checking the attenuation of ultrasonic wave in different materials, while it detects the
occlusion by using the pressure sensor.

Schematic Diagram

2.3.4.1 Function Introduction

The central processor on ultrasonic pressure board will process the signals from the ultrasonic circuit and door
opening sensor, and then send them to MCU on mainboard.
The pressure amplification circuit will amplify the weak voltage signals from pressure sensor before sending them
to the power board.

2.3.5 Door Opening Detection Board

A micro switch is placed on the door opening detection board. Any change in handle status can affect the closing
of micro switch. In this case, we can know the status of handle from detecting the closing state of the micro
switch.

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2.3.6 Drop Sensor

The drop sensor is fixed on the liquid filter. Measuring method: When the liquid droplet drips down through the
filter, it will impede the receiving of infrared light in the sensor. By applying the pulse signals generated from the
infrared light of different intensity, the dripping frequency of liquid drops is exchanged into the flow rate of
infusion. And by using this signal for feedback of actual infusion condition of the pump, we can detect if there is
any liquid leakage.

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3 Test and Maintenance
3.1 Introduction

To ensure long reliable run of the infusion pump, the service people shall carry out periodical inspection,
maintenance and testing. This chapter provides the basic testing methods for infusion pump. In this chapter, we
have also recommended the suitable testing intervals and tools. The service people are required to repair and test
the infusion pump as needed, and select the suitable testing tools.
The testing and inspection methods provided in this chapter are mainly used for verifying if the infusion pump
reaches the performance requirements. If the testing result does not meet the requirements, it indicates that some
function module of the infusion pump is failed. In this case, immediate repair or replacement is required. If you
have any other questions, please contact our After-sale Service Division.

CAUTION
All the tests must be done by qualified service people.
Be sure to take care when setting or changing the contents in [Advanced Setting]
menu; otherwise it might cause loss of data.
Before testing, the service people shall ensure if the testing tools and connection
wires are suitable. The service people shall have good skills on use of these testing
tools.

3.1.1 Test Report

After finishing the test, our service people are required to complete the following test report and send it back to
the After-sale Service Division.

Test Equipment
Name Model / Number Effective Date

Test Records
S/N Test Item Test Point Test Result
1
2
Judgment
If OK: Tester: Test Date:

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3.1.2 Recommended Interval
Check / Maintenance Item Interval
Visual Inspection After the first installation or each reinstallation.
Power-On Self-Test (POST) 1. After the first installation or each reinstallation.
2. After each repair or replacement of the pump
components.
Infusion Flow Test Every 6 months, by using the graduated cylinder and
stopwatch.
Pressure Sensor Test 1. When the user doubts the pressure is occluded or
the measurement is incorrect.
2. After each repair or replacement of the module.
3. Every 6 months
Battery Test 1. Every year
2. Before repair of infusion pump or when the user
doubts that the battery is cause of trouble
Electrical Electric Leakage 1. After repair or replacement of the power module
Safety Test Test of Enclosure 2. Every 2 years the shortest
Electric Leakage
Test of Patient
Cleaning and Sterilizing Every month recommended.

Thorough cleaning of the pump surface required before

or after a long storage.

3.2 Visual Inspection

The visual inspection is intended for thorough inspection of the appearance of infusion pump. The infusion pump
passes the visual inspection if there is no obvious physical damage. The inspection items include:

If there is physical damage to the pump enclosure, screen or keypad.

If the AC power plug and cord are worn, and if the pins in the power socket are loose or twisted.
If the peripheral interface of infusion pump is loose or if the pin is twisted.
If the safety label and nameplate are clear and legible.

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3.3 Power-On Self-Test (POST)

The POST is intended for determining if the infusion pump can be normally started to run. The infusion pump
passes the POST if it can complete the startup process according to the steps below:

1. Connect the infusion pump to AC power source.

2. Press key. The infusion pump will give out DI... startup music.
3. The system gives outs a DU sound (indicating the alarm sound self-test is passed); all LEDs on the
panel light up and then the LED on top left is dark (indicating the alarm lamp self-test is passed).
4. The startup image disappears and the system enters into main interface, indicating the normal startup is
finished.

3.4 Infusion Flow Test

Make combination as per the infusion rate and preset volume below. When the infusion is started, use the
stopwatch to count the time and use the graduated cylinder to receive the liquid flowing out from the infusion
pump. Stop infusion when up to the specified time (30 min. recommended for measuring the low rate; and 6 min.
recommended for measuring the middle rate and highest rate. For the low rate, middle rate and high rate for
different models, see the description in a), b) and c) below). Record the time and read the graduated cylinder.
Then, calculate the flow rate as per the formula (1). The result shall comply with the requirements in 4.3.2.

Infusion rate = Infusion liquid volume / count time (1)

Select 5ml/h, 100ml/h and 600ml/h as the test points. Perform 3 measurements at each point and take the
maximum error.

Note: In the test a), b) and c) above, it is needed to adjust the position of pipe clamp on infusion set or replace the
infusion set before each test.

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3.5 Pressure Sensor Test

Testing tools:
Infusion bottle
Infusion pipe
Precision pressure gauge: calibrated

Testing procedures:
1. Connect the infusion pump, infusion pipe and precision pressure gauge as shown below.

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2. Before infusion, the reading on pressure gauge shall be zero. If not zero, disconnect the liquid line to reset the
reading on pressure gauge to zero. After that, reconnect the liquid line properly.

3. Under advanced setting mode, you may press key (CLEAR) and key (SET)at the same time to
enter the pressure calibration interface, as shown below.

4. Press key (START) to start the infusion. Verify that the maximum error of the pressure sensor at any
pressure point within the measuring range shall not exceed 30Kpa against the readings on pressure gauge.
Use the infusion pump to infuse the pressure gauge until the pressure inside the gauge reaches 60kPa.
Then, repeat Step 4.
Use the infusion pump to infuse the pressure gauge until the pressure inside the gauge reaches 100kPa.
Then, repeat Step 4.
Use the infusion pump to infuse the pressure gauge until the pressure inside the gauge reaches 140kPa.
Then, repeat Step 4.

If one of the pressure errors exceeds 30Kpa, please contact our technical support people.

3.6 Battery Test

The battery performance might be deteriorated with the time going on. It is suggested to recharge and discharge
the battery every 3 months, and check the battery performance periodically.
Please check the battery performance according to the steps below:
1. Connect the infusion pump to AC power source and recharge continuously for 8~14 hours.
2. Disconnect the AC power source. Then, continuously run the infusion pump at an infusion rate of 25ml/h,
until the pump is stopped because the battery power is too low.
If the time from start of infusion to stop of the infusion pump lasts 200 minutes or longer, it indicates that the
battery is in good condition.
If the time from start of infusion to stop of the infusion pump lasts 60~200 minutes, it indicates that the battery is
close to the end of its service life.

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If the time from start of infusion to stop of the infusion pump lasts shorter than 60 minutes, it indicates that the
battery has reached the end of its service life and shall be replaced.
3. After finishing the battery inspection, it is needed to recharge the battery for next use.

NOTES
The battery might be damaged or have trouble if the lasting time of power
supply is too short after it is fully recharged. The lasting time of battery power
depends on the infusion pump configuration and operating frequency, e.g. long
use of LCD backlight.
The battery shall be replaced or properly recycled if there is obvious damage
(bulge, deformation or leakage) or the battery cannot store the electric power.

3.7 Electrical Safety Test

WARNING
The electrical safety testing is intended for finding out the abnormal electrical
hazards by using the accredited tester. Failure to discover these hazards might
cause injury to the patients or operators.
The electrical safety testing may be done by using the commercially provided
safety analyzer and other testing devices. The service people must guarantee the
suitability, functional integrity and safety of these testing devices, while having
good skills on their use.
The electrical safety testing shall be according to the latest version the following
standard: EN 60601-1.
Please also observe the local laws on electrical safety testing, if any.
In the patient ward, all the equipments that are powered by city grid and
connected to the medical instrument must comply with IEC 60601-1 standard.
Meanwhile, electrical safety testing must be done to these equipments according
to the testing interval of the tester.

The electrical safety testing is intended for finding the possible hazards that might cause electrical safety risk to
the patients, operators and repairmen. Please carry out the electrical safety testing under normal environment
(including: temperature, humidity and atmospheric pressure).
The electrical safety testing described in this chapter is based on 601 safety analyzer. Different safety analyzers
might be used in different regions. Please ensure the suitability of your electrical safety testing program.

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The equipment connection schematic is as below:

Testing tools:
Safety analyzer
Isolation transformer

3.7.1 Electric Leakage Test of Enclosure

Connect the 601 safety analyzer to 264 VAC/60 Hz power source.

Connect the applied part of the tested equipment by using the applied part connection tooling. The SUM end of
the connection tooling for applied part is connected to the RA end of the safety analyzer.
Via power cord, connect the tested equipment to the auxiliary power output port on 601 safety analyzer.
Connect one end of the red testing wire to the Red input terminal on the safety analyzer, and clip another end
tightly onto the metal foil on the surface of tested equipment enclosure.
Turn on the power source of 601 safety analyzer and press 5-Enclosure leakage on the panel of 601 safety
analyzer to enter the enclosure leakage current testing interface.
The enclosure leakage current shall not exceed 100A under normal conditions and shall not exceed 300A in
event of a single fault.

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3.7.2 Electric Leakage Test of Patient

Connect the 601 safety analyzer to 264 VAC/60 Hz power source.

Connect the applied part of the tested equipment by using the applied part connection tooling. The SUM end of
the connection tooling for applied part is connected to the RA end of the safety analyzer.
Via power cord, connect the tested equipment to the auxiliary power output port on 601 safety analyzer.
Turn on the power source of 601 safety analyzer and press 6-Patient leakage on the panel of 601 safety analyzer.
Keep pressing APPLIED PART key to select AC or DC measuring. If DC is selected, DC" is displayed behind
the limit value.
The patient leakage current shall not exceed 10A under normal conditions and shall not exceed 50A in event of
a single fault.

If the electrical safety testing is failed, please contact our technical support people.

3.8 Cleaning and Sterilizing

Always use the materials and methods listed in this chapter to clean or sterilize the infusion pump. We do not
provide warranty for the damage or accident caused by use of other materials or methods.
The chemicals or methods listed by us are only used as the means to control the infection. We will not assume any
liability for their effectiveness. For infection control method, please consult the infection prevention department or
epidemiological experts of the hospital.

Please ensure that the infusion pump and its accessories are placed in dust-free environment. To avoid damage to
the infusion pump, be sure to observe the following regulations:
Dilute the cleanser and disinfectant as instructed by the manufacturer, or use them at a concentration as
low as possible.
Never immerse the infusion pump into the liquid.
Never pour the liquid onto the infusion pump or accessories.
Never allow the liquid to enter the pump body.
To avoid damage to the enclosure, never wash the infusion pump by using the abrasive materials
(e.g. steel wool or silver polish) or any solvent like xylene or acetone.

WARNING
Before cleaning the infusion pump, be sure to turn off the power source and
disconnect the power cord from the socket.

The infusion pump shall be cleaned periodically. The cleaning interval shall be shortened in the areas with severe
pollution or great sandy wind. Before cleaning, please consult or check the regulations for cleaning of medical
equipment.

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Below are the cleansers and disinfectants available for use:

Warm water
Diluted soap water
Diluted ammonia water
Sodium hypochlorite (bleach for wash use)
Hydrogen peroxide (3%)
Ethanol (70%)
Isopropanol (70%)

Recommended steps for cleaning and sterilizing of the infusion pump:

1. Turn off the power source and disconnect the power cord from socket.

2. Wipe the surface of infusion pump with the soft cloth wetted by warm water.

3. You may sterilize the surface of infusion pump by wiping it with the tampons that have absorbed
75% ethanol.

4. After cleaning or sterilizing, put the infusion pump in a cool and well-ventilated place for natural drying.

The above operations are for reference only. The sterilizing effect shall be verified through appropriate approach.

CAUTION
Never sterilize the infusion pump by using the gas (EtO) or formaldehyde.

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FOR YOUR NOTES

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4 Troubleshooting
4.1 Overview
This chapter provides categorized description of the infusion pump troubles by fault position and symptom. When
eliminating the trouble, please refer to the corresponding fault sheet and check, locate and eliminate the fault by order.

The recommended methods in this chapter can help you solve most of the equipment troubles, but exclusive of
any problem that might occur. In case of any fault not described in this chapter, please contact our After-sale
Service Division.

4.2 Replacing Components

You may replace the circuit board set and other main components or parts of the infusion pump. Once you have
located the circuit board set with trouble, you may replace it according to the steps described in Chapter 5
Repair and Disassembly. Then, check if the trouble has been eliminated, or if the infusion pump can pass the
relevant testing. If the trouble is eliminated, it indicates that the original circuit board set is damaged. In this case,
please return it to our company for repair. If the trouble remains, please reinstall the original circuit board set and
try eliminating the trouble from other possible causes.

To know and obtain the components you need to replace, please refer to Chapter 6 Components.

4.3 Technical Alarm and Diagnosis

Before troubleshooting, please check if there is technical alarm on the infusion pump. If any, please eliminate the
technical alarm first and then eliminate the trouble according to the description in 4.4 Troubleshooting
Guideline, so as to avoid unnecessary disassembly of the equipment. Troubleshooting Guideline
No. Display information Cause Action required
1 With battey, the 1. Battery power is low 1. Connect an AC power
infusion pump 2. battey damaged source to recharge the
cannot be started. 3. Main board damaged battery
2. Replace the battery;
3. Replace the main board
2 With AC power 1. No connect the AC power 1. Check AC power source
source, the infusion source 2. Replace the main board
pump cannot be 2. Main board damaged 3. Replace the keypad
started 3. Keypad damaged

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No. Display information Cause Action required
3 Low battery 1. The battery power is low 1. Check if the infusion
2. No AC power supply is pump is correctly
connected connected to AC power
3. Something wrong with supply, or replace the
battery battery
4 Flow rate 1. Readjust the accuracy 1. Please refer to guideline
Too fast 2. The infusion pipe is very (accuracy adjustment)
special 2. Replace infusion pipe
3. There is some foreign matter 3. Clean foreign matter
fell into the groove 4. Replace the pump body
4. The leakage fluid sticked
with the pump body tightly
5. The pump body is worn
5 Flow rate 1. Readjust the accuracy 1. Please refer to guideline
Too slow 2. The flexibility of infusion (accuracy adjustment)
pipe is too low 2. Replace the infusion
3. The air eduction of fusion pipe or change the
bottle is blocked installation position of
4. The fluid is too thickness infusion pipe
5. The switch of adjuster is 3. Make sure the air
too small eduction of fusion bottle
is smooth
4. Reajust the accuracy
(with the same liquid)
5. Make sure the switch of
6. adjuster is smooth
6 Air bubble 1. The infusion pipe is very 1. Replace the infusion
special pipe used in common
2. Small air bubble made by 2. Up-regulate the grade of
liquid air bubble filter
3. Ultrasonic sensor damaged 3. Replace the ultrasonic
sensor or pump
body unit.
7 Occlusion 1. The infusion loop is not 1. Check the infusion loop
smooth enough 2. Adjust the occlusion
2. The occlusion grade set is grade
too low 3. Adjust the pressure
3. The pressure fiducial value value at (5020)
drift too much

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No. Display information Cause Action required
8 System 1. Data communication error 1. Replace the power
malfunction 2. Pressuer value abnomal board
2. Adjust the pressure
value within (5020)
3. Replace the pressure
sensor or sensor
9 Motor 1. pump body malfuction 1. Replace the pump body
malfunction 2. Main board malfuction 2. Replace the power
board
10 Drop error 1. There is air in line, no any 1. Use new infusion pipe to
fluid fall own for a certain keep the infusion loop
period of time. Correct smoothly
installation of drop sensor 2. Reinstall the drop sensor
is not correctly refer to
2. Without drop sensor function, instruction
but the machine open the drop 3. Close the drop function
function
11 Infusion 1. Incorrect installation of 1. Reinstall the infusion
Pipe error infusion pipe pipe correctly refer to
2. The infusion pipe is very instruction
special 2. Replace the infusion
3. ulstronic sensor damaged pipe used in common
4. The middle detection device 3. Replace the ultrasonic
invalided sensor or pump
5. The micro switch of pump body unit.
body damaged. 4. Replace the pump body
12 Reminder 1. Open the reminder function, 1. Close the reminder
overtime if there is no any function or press any key
operation. to silence.

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FOR YOUR NOTES

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5 Repair and Disassembly
5.1 Tools
You might need the following tools during disassembly and replacement of the components:

Screwdriver (Size: 102)

Screwdriver (Size: 107)
Forceps
Sharp-nose pliers
Hex socket wrench 5.5mm
Wrist strap

5.2 Preparations for Disassembly

Before disassembly of the infusion pump, please stop infusion to the patients and shut down the infusion pump,
while disconnecting all the accessories and external equipments.

CAUTION
Please eliminate the static electricity before disassembly. To avoid damage to the components,
please wear personal protective equipment like wrist strap or electrostatic gloves when
disassembling some components with electrostatic sensitive label.
During reinstallation, take care to connect the wires properly and place them in good order, so as
to avoid the short circuiting due to damage of the connection wires.
Take care to select the appropriate screws during reinstallation. Forcible tightening of the
incorrect screws might cause damage to the equipment. And during use after reinstallation, the
screws or components might fall off, thus causing unpredictable damage or injury to the product
or human body.
Disassemble the equipment in correct order. Incorrect order and forcible assembly might cause
irreversible damage to the equipment.
Before separating the components, please be sure that all connections have been plugged off.
During separation, take care not to break the connection wire or damage the connector.
Please store the removed screws and other parts by category for easy reach during reinstallation.
And avoid dropping, contaminating or losing them.

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5.3 Disassembly Steps Separation of Front and Rear Enclosure
NOTES
If the machine is installed with infusion drop sensor, please pull out the drop infusion rate sensor socket from the
rear enclosure.

1. As shown in Fig. 5-1, remove 4 rubber plugs firstly, use the screwdriver to remove 4 screws.

Fig. 5-1
2. As shown in Fig. 5-2, open the front and rear enclosure.

Fig. 5-2
NOTES
Please use force with care, to avoid damage to the components.

-28-
3. As shown in Fig. 5-3, pull out AC power plug and battery plug.

Notes: once inserting the

battery line,please pay
attention to the plug
direction,othervise the
power board will be
burned.

Fig. 5-3
4. As shown in Fig. 5-4, separate the front and rear enclosures.

Fig. 5-4
NOTES
To avoid breaking the connecting wires or damaging the plug, please use force with care when
separating the front and rear enclosures.

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5.3.1 Disassembly of Power Board
1. As shown in Fig. 5-5, unplug the wires connected to the power board firstly. Then pull out the power board
slowly.

Fig. 5-5

2. As shown in Fig. 5-6, open the clamp and unplug the 14pin strip. Remove the power board.

As per arrow
direction, remove
the clamp in
2 sides smoothly,
then unplug the
strip.

Fig. 5-6

-30-
5.3.2 Removal of pump body
1. As shown in Fig. 5-7, tear off the surface mask on the left of front enclosure by using the forceps or other
similar tools.

Fig. 5-7

NOTES
To avoid scratching the front enclosure, please use force with care when tearing off
the surface mask.

2. As shown in Fig. 5-8, after tearing off the surface mask0

Fig. 5-8

-31-
3. As shown in Fig. 5-9, use the screwdriver to remove 5 screws

Fig. 5-9
4. As shown in Fig. 5-10, remove 3 screws, and remove fan.

-32-
As shown in Fig. 5-10, remove 2screws

Fig. 5-10

NOTES
To avoid dropping the screws into pump body, please use force with care when
removing the screws.

5. As shown in Fig. 5-11, open the handle, then remove the assembly.

Fig. 5-11

-33-
6. As shown in Fig. 5-11, firstly remove the screw, remove the sleeve and connecting rod

Notes: The installation of this

screw couldnt be so tight
(tightly but loose with
half-turn)

Fig. 5-11

7. As shown in Fig. 5-12, remove the pump body unit

Fig. 5-12

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5.3.3 Removal of Main board
1. As shown in Fig. 5-13,use the screwdriver and hex socket wrench 5.5. to remove 5 ST36 screws, 1M3 X 10
countersunk head screws and 1M3 nuts fixing the mainboard.

Fig. 5-13
2. As shown in Fig. 5-14, remove the mainboard

Fig. 5-14

-35-
5.4 Removal of sensor board and pressure sensor
1. As shown in Fig. 5-15, firstly unplug all conneting line, then remove 2 screws.

Fig. 5-15,
2. As shown in Fig. 5-16, remove this screw.

Fig. 5-16

-36-
As shown in Fig. 5-17, remove the pressure sensor.

Fig. 5-17

5.5 Removal of Battery

1. As shown in Fig. 5-18, as per the arrow direction, remove the baffle with force

Fig. 5-18
2. Remove the battery

Fig. 5-19

-37-
FOR YOUR NOTES

-38-
6 Components
6.1 Machine Components
6.1.1 Explosive View

-39-
6.1.2 Parts List

S/N Part Name & Spec. QTY

1 600II front enclosure (C07) 1

2 mainboard 1

3 pump body unit 1

4 power board 1

5 Rear cover assembly 1

6 Elastic washer 4 4

7 Pan head screw with slot 4

8 Lithium battery 1

9 Sensor board 1

10 Pan head tapping screw with slot 2

11 Pan head screw with slot 1

12 Pan head tapping screw with slot 4

13 Nut 2

14 Plastic washer 1

15 Handle assembly 1

16 Plastic washer 1

17 Countersunk head screw with slot 2

18 Countersunk head screw with slot 1

19 Pan head screw M4x8 with slot 4

20 Right mask 1

21 Left mask 1

22 Chinese Lens 1

-40-
6.2 Pump Body Unit
6.2.1 Explosive View

-41-
600- 30- 401- 00091- 1. 0

-42-