Ceiling Duct Type

Air Conditioner
SERVICE MANUAL

MODELS: LB-K3660BL
LB-K4260BL
LB-K4880BL
LB-L6080BL
LB-M7280BL
Contents

Functions .................................................................................................................................3

Product Specifications (Cooling & Heating) ..........................................................................5

Dimensions ..............................................................................................................................7

Refrigeration Cycle Diagram ..................................................................................................9

Wiring Diagram ......................................................................................................................10

Operation Details ...................................................................................................................15

Installation of Indoor, Outdoor Unit .....................................................................................18

Cycle ........................................................................................................................................32

Cycle Troubleshooting Guide ...............................................................................................35

Electronic Parts Troubleshooting Guide .............................................................................36

Electronic Control Device .....................................................................................................39

Exploded View and Replacement Parts List .......................................................................40

2
Functions

Indoor Unit

Operation ON/OFF by Remote controller

Sensing the Room Temperature Room temperature sensor. (Thermistor)

Room temperature control Maintains the room temperature in accordance with the Setting Temp.

Starting Current Control Indoor fan is delayed for 5 seconds at the starting.

Time Delay Safety Control Restarting is inhibited for approx. 3 minutes.

Indoor Fan Speed Control High, Med, Low

Soft Dry Operation Mode Intermittent operation of fan at low speed.

Auto Restart Although the air-conditioner is turned off by a power failure, it is restarted automati-
cally previous operation mode after power supply.
The setting temperature and desired operation mode are auto-
Auto Operation(Auto Change Over)
matically set by fuzzy rule.

Deice (defrost) control (Heating) Both the indoor and outdoor fan stops during defrosting.
Hot start after defrost ends.

Hot-start Control (Heating) The indoor fan stops until the evaporator piping tempera-
ture will be reached at 28C.

High head height Drain pump(Optional) A standard drain-head height of up to 700mm is possible.

Central Control(Optional) It is operating individually or totally by central control function.

Each controller can control 16 units and 8 controllers can connect.

Group Control(Optional Wiring)
It operates maximum 16 units by only one wired remote con-
troller and each unit starts random to prevent overcurrent.

3
Remote Controller

Operation ON/OFF

Operation Mode Selection

Cooling Operation Mode ( ) Soft Dry Operation Mode ( )

(Cooling (Heating Heating Operation Mode ( ) Auto Operation Mode ( )
model only) model only)

Fan Speed Selection

LO (Low) MED (Med) HI (High) AUTO

Room Temperature Display

: High:39C LOW:11C

Temperature Setting
Down to 18C Down to 16C
Cooling Up to 30C Heating Up to 30C

Setting the Timer

Timer Cancel

Weekly Program (Except LB-E6084HL)

Program Week Holiday

SET/CLR

Hour Min

Fan Operation Mode : Fan Operates without cooling & heating

4
Product Specifications (Cooling & Heating)
Model LB-K3660BL LB-K4260BL LB-K4880BL LB-L6080BL
Power Source , V, Hz" 1, 220-240, 50 1, 220-240, 50 3, 380-415, 50 3, 380-415, 50
Cooling Capacity kcal/h(BTU/h) 9,072(36,000) 10,584(42,000) 12,096(48,000) 15,120(60,000)
W 10,551 12,309 14,067 17,585
Input W 3,600 5,100 4,900 7,000
Heating Capacity kcal/h(BTU/h) 9,072(36,000) 11,314(45,500) 12,096(48,000) 15,120(60,000)
W 10,551 13,190 14,067 17,585
Input W 3,400 4,700 4,400 6,500
Rated Load Amp. Cooling A 16 22.5 8.0 12.7
Heating A 14 21 7.3 12.5
Air Volumn Cooling(H/M/L) 35/32/28 46/38/32 49/47/44 55/50/46
CMM(m3/min)
Heating(H/M/L) 35/32/28 46/38/32 49/47/44 55/50/46
Refrigerant(R-22) g 2,240 3,600 3,351 4,629
Drain Hose In. Dia mm 22.6 22.6 22.6 22.6
Main Cable 3*5.5 3*8.5 4*5.5 4*5.5
No. X mm2
Connecting Cable 5*1.25 5*1.25 5*1.25 5*1.25
Remote Control Type L.C.D Wired L.C.D Wired L.C.D Wired L.C.D Wired
Refigerant Control Type Orifice/Capillary Orifice/Capillary Orifice/Capillary Orifice/Capillary
Fuction Soft Dry Yes Yes Yes Yes
Timer 24 Hours On/Off 24 Hours On/Off 24 Hours On/Off 24 Hours On/Off
Self Diagnosis Yes Yes Yes Yes
Deice Operation Yes Yes Yes Yes
Hot Start Yes Yes Yes Yes
Zone Control(Optional) Optional Optional Optional Optional
Central Control(Optional) Optional Optional Optional Optional
Group Control(Optional wiring) Yes Yes Yes Yes
Weekly Programning Yes Yes Yes Yes
Thermistor Yes Yes Yes Yes
Drain Pump(Optional) Optional Optional Optional Optional
Auto changeover(Auto Operation: CL) Yes Yes Yes Yes
Stand-by Consumption 0 Yes Yes Yes Yes
Connecting Pipe Liquid Inch 3/8(9.52) 3/8(9.52) 3/8(9.52) 3/8(9.52)
Gas (mm) 5/8(15.88) 3/4(19.05) 3/4(19.05) 3/4(19.05)
Dimension Indoor mm 1,030*350*435 1,030*350*435 1,030*350*435 1,120*400*575
Outdoor (W x H x D) 870*800*320 900*1,220*370 900*1,220*370 900*1,220*370
Net Indoor Kg 37 37 40 51
Weight
Outdoor 72 90 92 92

5
 Model LB-M7280BL
Power Source , V, Hz" 3, 380-415, 50
Cooling Capacity kcal/h(BTU/h) 18,143(72,000)
W 21,101
Input W 7,000
Heating Capacity kcal/h(BTU/h) 18,143(72,000)
W 21,101
Input W 6,800
Rated Load Amp. Cooling A 13,0
Heating A 13,0
Air Volumn Cooling(H/M/L) 73/68/62
CMM(m3/min)
Heating(H/M/L) 73/68/62
Refrigerant(R-22) g 6,931
Drain Hose In. Dia mm 22.6
Main Cable 4*5.5
No. X mm2
Connecting Cable 5*1.25
Remote Control Type L.C.D Wired
Refigerant Control Type Orifice/Capillary
Fuction Soft Dry Yes
Timer 24 Hours On/Off
Self Diagnosis Yes
Deice Operation Yes
Hot Start Yes
Zone Control(Optional) Optional
Central Control(Optional) Optional
Group Control(Optional wiring) Yes
Weekly Programning Yes
Thermistor Yes
Drain Pump(Optional) Optional
Auto changeover(Auto Operation: CL) Yes
Stand-by Consumption 0 Yes
Connecting Pipe Liquid Inch 1/2(12.7)
Gas (mm) 1(22.05)
Dimension Indoor mm 1,420*400*575
Outdoor (W x H x D) 1,245*930*650
Net Indoor Kg 58
Weight
Outdoor 185

6
Dimensions
1. Indoor

"Q"
"G" SUCTION
LINE (36K)

LIQUID
LINE
"R"
169
(42K/48K/60K)

"T"

"E"
"P"
23 "Y" 23
"X"

"N"
250 "B" "D" "F"

"M"
"S"

"J" "K" "L" "K" "W"

"A"
"C"

MODEL NO "A" "B" "C" "D" "E" "F" "G" "J" "K" "L" "M" "N" "P" "Q" "R" "S" "T" "V" "W" "X" "Y"
LBNK3660BL 1040 350 560 282 712 282 868 366 234 - 170 165 934 937 548 40 120 22 79 972 514
LBNK4260BL 1040 350 560 282 712 282 868 131 250 210 170 161 934 937 548 40 120 22 79 972 514
LBNK4880BL 1040 350 560 282 712 282 868 131 250 210 170 161 934 937 548 40 120 22 79 972 514
LBNL6080BL 1120 400 580 305 712 327 935 171 234 239 183 165 1014 1014 567 67 130 22 84 1052 533

"Q"
"G" SUCTION
LINE

LIQUID
LINE
(72K)
"R"
169

"T"

"E"

"P"
"X" 23 "Y" 23

"N"
"D" "F"
250 "B"

"M"
"S"

"J" "K" "L" "K" "V"

"W"

"A" "C"

MODEL NO "A" "B" "C" "D" "E" "F" "G" "J" "K" "L" "M" "N" "P" "Q" "R" "S" "T" "V" "W" "X" "Y"
LBNM7280BL 1415 400 580 303 833 327 1221 258 300 228 172 186 1313 1313 567 67 130 22 78 1351 533

7
2. Outdoor Unit
Type: A Type: B Type: C

b
a
b a
a

c
c
c

(Unit: mm)
Model No. a b c TYPE
LBUK3660BL 870 320 800 A
LBUK4260BL 900 370 1220 B
LBUK4880BL 900 370 1220 B
LBUL6080BL 900 370 1220 B
LBUM7280BL 1,245 650 930 C

8
Refrigeration Cycle Diagram

Heat Pump

Orifice Number
Capacity Orifice Number
36K 62
42K 74
48K 86
60K 86
72K 98

Pipe Size (Diam- Piping Length * Additional

eter: ) Elevation B(m)
Capacity inch A(m) Refrigerant
Gas Liquid Standard Max. Standard Max. (g/m)
36K BTU/h 5/8" 3/8" 7.5 15 7.5 12.5 50
42K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70
48K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70
60K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70
72K BTU/h 1'' 1/2" 7.5 25 7.5 20 70

If 60K Model is installed at a distance of 15m, 525g of refrigerant should be added

(15-7.5) x 70g = 525g

9
Wiring Diagram

Model : LB-K3660BL
1. Indoor

THERMISTOR
BR

TEMP.
INDOOR DRAIN

GN/YL
MOTOR PUMP
YL

BL
BL
OR
RD

BK
BL
FUSE
3(L) 4(N)

BR 250V10A

BL
TO OUTDOOR UNIT

GN/YL PIPE
THERMISTOR
COMP

RD
5

FLOAT S/W
6

REMOTE
7

CONTROL

TERMINAL
BLOCK
ZONE
CONTROL

2. Outdoor

BK
F1
BK
D.P
BK
BK
WH
WH WH C TH
TNS
WH NC NO NC NO
GN/YL

TIMER WH 52F1 1 2

BK 3 4 YL BL
1 2 3 TM L1 L2
A2
L N WH 5 6
52C
63H2

7 8
RD
A1
T1 T2
BK YL BL
240V 1, 50Hz
POWER SUPPLY WH
BK WH
BK BK
BK OR BK BK BK
YL
RD WH
BK
Cs Cr
FMo
To the indoor unit

RD WH BK
YL 1
REACTOR BK BK S C WH WH
R 2
YL BL
3 BL
CM RD
A1 L3 L2 4
BK 5
52S 20SV
RD GN/YL
A2 T3 T2 BK 6
BK BK Tmo
GN/YL
WH

63H2 HIGH PRESSURE SWITCH FOR HEATING C TH THERMISTOR FOR PIPE TEMP. 20SV REVERSING COIL 52S,52C MAGNECTIC CONTACTOR
Tmo TERMINAL BLOCK TM MAIN TERMINAL BLOCK 52F1 RELAY FOR FMo Cr RUN CAPACITOR FOR CM
CM COMPRESSOR Co RUN CAPACITOR FOR FMo FMo OUTDOOR FAN MOTOR F1 FUSE (250V, 5A)
CM COMPRESSOR FMo OUTDOOR FAN MOTOR F1 FUSE (250V, 5A) D.P DEICER PCB
CH1 CRANK CASE HEATER FOR CM Cs START CAPACITOR FOR CM BL BLUE BK BLACK
RD RED WH WHITE YL YELLOW OR ORANGE
GN/YL GREEN/YELLO

10
Model : LB-K4260BL
1. Indoor

THERMISTOR
BR

TEMP.
INDOOR DRAIN

GN/YL
MOTOR PUMP
YL

BL
BL
OR
RD

BK
BL
FUSE
3(L) 4(N)

BR 250V10A

BL
TO OUTDOOR UNIT

GN/YL PIPE
THERMISTOR
COMP

RD
5

FLOAT S/W
6

REMOTE
7

CONTROL

TERMINAL
BLOCK
ZONE
CONTROL

2. Outdoor

F1
F2 BL
D.P

WH
WH BK
WH S.S(B) TNS
NC NO
S.S(A) CN-Power
WH RY- RY- Cs(B)
CN-Power Comp S/Cap 1 2 C TH
TB3
YL

RY- RY- Cs(A)

WH

H C F 3 4
Comp S/Cap 4 4
TB1
BK

H C F 3 3 WH 5 6
4 4
3 3 TB2 7 8
BL Cr(B)
BR Cr(A) 52C(B) 52F1
52C(A) BL
BR T.D
WH

RD
YL

1(L) 2(N) 3
WH

RD BK
WH
TO INDOOR UNIT
WH
WH
WH
BK
BK
BK

TB5 WH
YL RD
TB6 RD

BK BK
RD
BR

BK

WH
OR
BK

BL

4
YL

OR

1(L) 2(N) Tm BK
5
OR
BK

OR
BK
YL

YL

R C S R C S
BK
BK

BK
BK

POWER SUPPLY Tmo

1,230V,50Hz~ COMP FMo COMP FMo
49C 49FMo 49C 49FMo 20SV 20SV

F1,2 FUSE(250V,5A) D.P DEICER PCB. 52C RELAY FOR COMP Tm MAIN TERMINAL BLOCK
49C INTERNAL O.L.P FOR COMP. C TH THERMISTOR FOR PIPE TEMP.(OUTDOOR) 52F1 RELAY FOR FMo Tmo TERMINAL BLOCK FOR CONNECTING
FMo OUTDOOR FAN MOTOR 20SV 4-WAY VALVE COIL S.S SOFT START PCB. 3.P.D 3 PHASE DETECTOR
49FMo INTERNAL T.P FOR FMo Cs START CAPACITOR FOR FMo Cr RUN CAPACITOR FOR FMo T.D 5 SEC. DELAY TIMER
BL BLUE BK BLACK BR BROWN OR ORANGE
RD RED WH WHITE YL YELLOW GN/YL GREEN/YELLOW

11
Model : LB-K4880BL
1. Indoor

THERMISTOR
BR

TEMP.
INDOOR DRAIN

GN/YL
MOTOR PUMP
YL

BL
BL
OR
RD

BK
BL
FUSE
3(L) 4(N)

BR 250V10A

BL
TO OUTDOOR UNIT

GN/YL PIPE
COMP THERMISTOR

RD
5

FLOAT S/W
6

REMOTE
7

CONTROL

TERMINAL
BLOCK
ZONE
CONTROL

2. Outdoor

RD

BK F1

BK
63H2
BK BK D.P C TH
BK TNS
3.D.P NO NC
WH
R S T WH
RD
B A
WH 52F1
YL BK
OR 1 2
TM R S T N
OR 3 4
1 3 5 31
52C A T/B1 WH 5 6

3,380-415V, 50Hz 7 8

POWER SUPPLY B
2 4 6 32 T/B2

WH F1

WH WH YL
BK
BK
BK
BK
RD
Co Co
To the indoor unit

BK RD BK
1
WH WH
YL BK YL BK WH 2
WH BL
OR OR
3
BL 4 RD
FMo FMo R S C
T/B3 5
49FMo 49FMo BL
20SV GN/YL
6
CM BL
BL
TMo
GN/YL

63H2 HIGH PRESSURE SWITCH FOR HEATING 52C MAGNECTIC CONTACTOR Co RUN CAPACITOR FOR FMo
C TH THERMISTOR FOR PIPE TEMP. TM MAIN TERMINAL BLOCK FMo OUTDOOR FAN MOTOR
49FMo INTERNAL T.P FOR FMo 52F1 RELAY FOR FMo F1 FUSE (250V,10A)
20SV REVERSING COIL D.P DEICER PCB TMo TERMINAL BLOCK
CM COMPRESSOR 3.D.P 3 PHASE DETECTOR SOL SOLENOID VALVE

12
Model : LB-L6080BL
1. Indoor

THERMISTOR
BR

TEMP.
INDOOR DRAIN

GN/YL
MOTOR PUMP
YL

BL
BL
OR
RD

BK
BL
FUSE
3(L) 4(N)

BR 250V10A

BL
TO OUTDOOR UNIT

GN/YL PIPE
COMP THERMISTOR

RD
5

FLOAT S/W
6

REMOTE
7

CONTROL

TERMINAL
BLOCK
ZONE
CONTROL

2. Outdoor
RD

BK F1

BK
63H2
BK BK D.P C TH
BK TNS
WH NO NC
R S T WH
RD
B A
WH 52F1
YL BK
OR 1 2
TM R S T N
OR 3 4
1 3 5 31
52C A T/B1 WH 5 6

3,380-415V, 50Hz 7 8

POWER SUPPLY B
2 4 6 32 T/B2

WH F1

WH WH YL
BK
BK
BK
BK
RD
Co Co
To the indoor unit

BK RD BK
1
WH WH
YL BK YL BK WH 2
WH BL
OR OR
3
T1 BL 4 RD
FMo FMo T2
49FMo 49FMo T3 T/B3
BL 5
20SV GN/YL
6
CM BL
BL
TMo
GN/YL

SOL

63H2 HIGH PRESSURE SWITCH FOR HEATING 52C MAGNECTIC CONTACTOR Co RUN CAPACITOR FOR FMo
C TH THERMISTOR FOR PIPE TEMP. TM MAIN TERMINAL BLOCK FMo OUTDOOR FAN MOTOR
49FMo INTERNAL T.P FOR FMo 52F1 RELAY FOR FMo F1 FUSE (250V,10A)
20SV REVERSING COIL D.P DEICER PCB TMo TERMINAL BLOCK
CM COMPRESSOR 3.D.P 3 PHASE DETECTOR SOL SOLENOID VALVE
BL BLUE BK BLACK RD RED
OR ORANGE GN/YL GREEN/YELLOW WH WHITE
YL YELLOW

13
Model : LB-M7280BL
1. Indoor

THERMISTOR
BR

TEMP.
INDOOR DRAIN

GN/YL
MOTOR PUMP
YL

BL
BL
OR
RD

BK
BL
FUSE
3(L) 4(N)

BR 250V10A

BL
TO OUTDOOR UNIT

GN/YL PIPE
COMP THERMISTOR

RD
5

FLOAT S/W
6

REMOTE
7

CONTROL

TERMINAL
BLOCK
ZONE
CONTROL

2. Outdoor

63H2
BK BK
BK F1 BK
BK
WH
RD
RD WH
BK BK C TH
3.P.D TNS
WH F2 WH NC NO NC NO
63H1 R S T D.P
RD F3 RD
B A 1 2
YL

BL

YL 3 4
GN/YL
1 3 5 31 WH WH 5 6
Tm R S T N B
7 8

POWER SUPPLY 52F1

3,380-415,50Hz 2 4 6 32 A
TERMINAL(4P) 52C
OR

1(L) 2(N) 3 4

BK
TO INDOOR UNIT

Co Co
RD
OR

OR
BR

BR
BK

BK
YL

YL

WH
RD
BK

BK

T1 T3 T2
OR

OR
BR

BR
BK

BK
YL

YL

BL
20SV
5

BL
FMo FMo GN/YL
49FMo 49FMo COMP
49C Tmo

F1,2,3 FUSE(250V,10A) Co RUN CAPACITOR FOR FMo 52C MAGNETIC CONTACTOR 63H1 HIGH PRESSURE SWITCH
49C INTERNAL O.L.P FOR COMP. D.P DEICER PCB 52F1 RELAY FOR FMo 63H2 HIGH PRESSURE SWITCH FOR HEATING
FMo OUTDOOR FAN MOTOR C TH THETMISTOR FOR PIPE TEMP.(OUTDOOR) TM MAIN TERMINAL BLOCK 3.P.D 3 PHASE DETECTOR
49FMo INTERNAL T.P FOR FMo 20SV 4-WAY VALVE COIL TMo TERMINAL BLOCK FOR CONNECTING

14
Operation Details
(1) The function of main control
1. Time Delay safety Control
3min... The compressor is ceased for 3minutes to balance the pressure in the refrigeration cycle.
(Protection of compressor)
...
30sec The 4-way valve is ceased for 30sec. to prevent the refrigerant-gas abnormal noise when the Heating
operation is OFF or switched to the other operation mode while compress is off.
While compressor is running, it takes 3~5 seconds to switch.

2. Soft-Dry Operation
The indoor fan speed is automatically set to the low, so the shift of the indoor fan speed is impossible because of
already being set to the best speed for Dry Operation by Micom Control.

3. Cooling Mode Operation

When selecting the Cooling( ) Mode Operation, the unit will operate according to the setting by the remote con-
troller and the operation diagram is as following.

Intake Air temp.

SET TEMP.+0.5C
(COMP. ON)

SET TEMP. -0.5C

(COMP. OFF) More than More than
3 minutes 3 minutes

Selecting Selecting Selecting

INDOOR FAN Low Low
fan speed fan speed fan speed

COMPRESSOR ON OFF ON OFF ON

15
4. Heating Mode Operation (Except Cooling Model)
The unit will operate according to the setting by the remote controller and the operation diagram is shown as following.

Intake Air temp. minimum 3min

Setting temp.+3C
(Compressor OFF)

A B A

Setting temp.
(Compressor ON)
1min minimum minimum
10sec. 10sec.

INDOOR FAN Hot Start Low Selecting

Low OFF Low Selecting fan Low OFF
Fan Speed speed

COMPRESSOR ON OFF ON OFF

A point; While the indoor Heat-Exchanger temperature is higher than 40C fan operates at low speed, when
it becomes lower than 40C fan stops.
B point; When the indoor Heat-Exchanger temperature is higher than 42C, fan operates at seleted fan
speed, when it becomes lower than 39C, the fan operates at low speed.

5. Hot-Start Control
The indoor fan stops until the evaporator piping temperature will be reached to 31C.

The operation diagram is as following.

PIPING 1min
TEMPERATURE
31C

28C

INDOOR FAN

COMPRESSOR ON

: Selected Fan : Low Fan : Fan Stop

16
6. Defrost Control
Defrost control is availavle 45 minutes later since heating mode operation started, and it will not prolong over
10 minutes.
Defrost control is carried out when the outdoor pipe temp. falls below -6C for more than 3 minutes after 45
minutes passed from starting of heating operation.
Defrost ends after 10 minutes passed from starting of defrost operation or when the outdoor pipe temp. rises
over 12C after 5 minutes passed from starting of defrost.
The outdoor More than 45 minutes Within More than 45 minutes
of heating operation 9min. 45sec. of heating operation
piping Temp.
More than 10 min.
running of compressor
12C OFF

-6C ON

HOT-
5sec. START

INDOOR FAN ON OFF ON

COMPRESSOR ON OFF ON ON

4-WAY VALVE ON OFF ON

7. Self-diagnosis Function
'CHECK' will flash in the remote controller display when a problem occurs. Then please contact your dealer.
Correct the accident point as shown in the table below before restarting operation.
During the normal operation 'CHECK' won't be displayed in the remote controller.

Remote controller LCD Accident Point

CH 01 Indoor room temperature thermistor error
CH 02 Indoor piping thermistor error
CH 03 Indoor main body / Remote controller unit communication error
CH 04(Optional) Water level float switch error

17
Installation of Indoor, Outdoor Unit
1. Selection of the best location
1) Indoor unit
Top view Inspection hole
Select location (unit: mm) (600X600)
Install the air conditioner in the location that satis-
fies the following conditions. Control box
The place shall easily bear a load exceeding four
times the indoor units weight.
The place shall be able to inspect the unit as the
figure.

1000
The place where the unit shall be leveled. 600 600
The place shall allow easy water drainage.(Suit-
able dimension H is necessary to get a slope to Front
drain as figure.) Front view
The place shall easily connect with the outdoor
unit.
The place where the unit is not affected by an
electrical noise.
The place where air circulation in the room will be
good . H
There should not be any heat source or steam
near the unit.

2) Outdoor unit Su
If an awning is built over the unit to prevent direct
nro
of
sunlight or rain exposure, be careful that heat
More than
radiation from the condenser is not restricted. 30cm
There should not be any animals or plants which
could be affected by hot air discharged.
Ensure the spaces indicated by arrows from the
Fe
wall, ceiling, fence or other obstacles.
ob nce
sta or More than
cle
s 30cm
More than
70cm
3) Piping length and the elevation
Indoor unit
Pipe Size (Diam- Piping Length * Additional
eter: ) Elevation B(m)
Capacity inch A(m) Refrigerant
Gas Liquid Standard Max. Standard Max. (g/m)
36K BTU/h 5/8" 3/8" 7.5 15 7.5 12.5 50 A
42K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70 B
Outdoor unit
48K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70
60K BTU/h 3/4'' 3/8" 7.5 15 7.5 12.5 70
72K BTU/h 1'' 1/2" 7.5 25 7.5 20 70

18
2. Ceiling dimension and hanging Q
G
bolt location
Installation of Unit
Install the unit above the ceiling correctly.
R
169
CASE 1
T
POSITION OF SUSPENSION BOLT
E
Apply a joint-canvas between the unit and duct to P
absorb unnecessary vibration.
Apply a filter Accessory at air return hole. Flat washer
(Zinc plated)
3mm steel chain
(Unit:mm) 1/4" coach
screw
Dimension (Self-tapping
E F G P Q R T wood screw
Model No. with hexagonal
head)
LBNK3660BL 712 284 868 934 937 548 120

LBNK4260BL 712 282 868 934 937 548 120 Flat washer
(Zinc plated)
LBNK4880BL 712 282 868 934 937 548 120
M6
LBNL6080BL 712 327 935 1014 1014 567 130 (Zinc plated) Flat washer
screw & Nut (Zinc plated)
LBNM7280BL 833 327 1221 1313 1313 567 130

Install the unit leaning to a drainage hole side as a

figure for easy water drainage.

CASE 2
2
POSITION OF CONSOLE BOLT
A place where the unit will be leveled and that can
TYPE-A (Using steel chain)
support the weight of the unit.
A place where the unit can withstand its vibration. 1/4" coach
A place where service can be easily performed. Galvanized steel screw
(Pre-punched) strap (Self-tapping
wood screw
NOTE: with hexagonal
head)
Throughly study the following installation locations: Flat washer
1. In such places as restaurants and kitchens, considerable (Zinc plated)
amount of oil steam and flour adhere to the fan, the fin of the
heat exchanger, resulting in heat exchange reduction, spraying,
dispersing of water drops, etc.
In these cases, take the following actions:
Make sure that the ventilation fan for smoke-collecting hood on Self-tapping
screw or M6
a cooking table has sufficient capacity so that it draws oily (Zinc plated)
steam which should not flow into the suction of the air condi- screw & Nut

tioner.
Make enough distance from a cooking room to install the air
conditioner in such a place where it may not suck in oil steam.
2. Avoid installing air conditioner in such circumstances where
cutting oil mist or iron powder is in suspension in factories, etc.
3. Avoid places where inflammable gas is generated, flows in, is
stored or vented. 2
4. Avoid places where sulfurous acid gas or corrosive gas is
generated.
5. Avoid places near high frequency generators. TYPE-B (Using Galvanized steel strap)

19
3. Remote Controller Installation
Although the room temperature sensor is in the indoor unit, the remote controller should be installed
in such places away from direct sunlight and high humidity.
Installation of the remote controller
Select places that are not splashed with water.
Select control position after receiving customer approval.
The room temperature sensor is built in the indoor unit.
This remote controller equipped with liquid crystal display. If this position is higher or lower, display is difficult
to see.(The standard height is 1.2 ~ 1.5m high)
Routing of the remote controller cord
Keep the remote controller cord away from the refrigerant piping and the drain piping.
To protect the remote controller cord from electrical noise, place the cord at least 5cm away from other power
cables (audio equipment, television set, etc.)
If the remote controller cord is secured to the wall, provide a trap at the top of the cord to prevent water
droplets from running.

WIRED REMOTE CONTROL INSTALLATION

DISASSEMBLING
Front case Separate the under plate from Remote control box.

Th
el
ow
er
pa
rt

Lever carefully Remote control

the box open box body
using a screw
driver, etc. Fix the cord clamps on the wall by 3 tapping
screws (accessory).
Fix the under plate on the wall Fix the remote control cord.
Face of wall
Cord clamp
Under plate
(accessory)

Screw (accessory)

ELECTRICAL WIRING Remote controller

(Main board)
CN REMO

Wire and make sure that teminal

numbers are matched on unit side and
remote controller side.
The maximum length of the cord is 100m.
If the length of the cord exceeds 50m,
2
use a wire size greater than 0.5mm .

20
 REMOTE CONTROL PREPARATION(OPTIONAL)
HOW TO MOUNT ONTO A WALL

HOW TO INSERT BATTERIES

Remove the battery cover from the remote controller. Do not use rechargeable batteries,
Slide the cover according to the arrow direction. such batteries differ from standard
dry cells in shape, dimensions, and
performance.

Insert the two batteries.

Be sure that the (+) and (-) directions are correct. Romove the batteries from the
Be sure that both batteries are new. remote controller if the air condi-
tioner is not going to be used for
some long time.

Re-attach the cover.

Slide it back into position.

21
4. Connecting Cables between Indoor Unit and Outdoor Unit
1) Connecting cables to the Indoor Unit
Connect the wires to the terminals on the control board individually according to the
outdoor unit connection.
Ensure that the color of the wires of outdoor unit and the terminal No. are the same as
those of indoor unit respectively

36K/42K/48K/60K/72K Btu
Cooling & Heating type (380-415V3N~) (220-240V~)
Terminals on the indoor unit 1 2 3 4 5 R S T N 1(L) 2(N)

Terminals on the outdoor unit 1 2 3 4 5

POWER INPUT POWER INPUT

CAUTION
The power cord connected to the outdoor unit should be The connecting cable connected to the indoor and outdoor
complied with the following specifications (Rubber unit should be complied with the following specifications
insulation, type H05RN-F approved by HAR or SAA). (Rubber insulation, type H05RN-F approved by HAR or SAA).
NORMAL CROSS-SECTIONAL AREA
Capacity 1 Phase 3 Phase NORMAL
36K BTU/h 5.5mm2 - CROSS-SECTIONAL
GN 42K BTU/h 8.5mm2 -
/YL 5.5mm2
GN AREA 1.25mm2 (36K/42K/48K/60K/72K)
48K BTU/h /Y L
60K BTU/h 5.5mm2
20 72K BTU/h 5.5mm2
mm 20
mm

If the supply cord is damaged, it must be replaced by a special cord or assembly availible from the manufacturer of its service agent.

WARNING
Make sure that the screws of the terminal are free from looseness.

2) Clamping of cables
1) Arrange 2 power cables on the control panel.
2) First, fasten the steel clamp with a screw to the inner boss of control panel.
3) For the cooling model, fix the other side of the clamp with a screw strongly.
For the heat pump model, put the 1.25mm2 cable(thinner cable) on the clamp and tighten it
with a plastic clamp to the other boss of the control panel.
4) In Australia, the length of power supply cord measured from the entry of the power supply
cord to the middle of live pin on the power plug should be over 1.8m.

22
 Perform the electrical wiring work according to the electrical
ELECTRICAL WIRING wiring connection.

All wiring must comply with local requirements.

Select a power source that is capable of supply- Circuit Breaker
Main
ing the current required by the air conditioner. power source
Use a recognized circuit breaker between the Switch box
power source and the unit. A disconnection
device to adequately disconnect all supply lines
must be fitted.
Capacity of circuit breaker Outdoor
Indoor
Capacity 1 Phase 3 Phase
36K BTU/h 35A -
42K BTU/h 40A -
48K BTU/h - 25A
60K BTU/h - 25A
Control terminal board A view
Control box
72K BTU/h - 25A
A
Remote
control cord
Cord clamper
WIRING CONNECTION

INDOOR UNIT Connection

cord between
the indoor unit
Remove the control box cover for elec- and the
trical connection between the indoor outdoor unit
and outdoor unit. Control box cover
(On which the Electric
Use the cord clamper to fix the cord. Wiring Connection is put)

OUTDOOR UNIT Main terminal board

Control terminal board

Remove the control cover for wiring con-
nection.
Use the cord clamper to fix the cord.
Earthing work
Connect the cable of diameter 1.6mm2 Cord
or more to the earthing terminal provid- clamper
ed in the control box and do earthing. Cover control

Please check !!

23
5. Connecting Pipes to the Indoor Unit
Preparation of Piping
Main cause of gas leakage is defect in flaring work. Carry out correct flaring work in the following procedure.

1) Cut the pipes and the cable.

Use the accessory piping kit or the pipes purchased
locally. Copper
tube 90 Slanted Uneven Rough
Measure the distance between the indoor and the out-
door unit.
Cut the pipes a little longer than measured distance.
Cut the cable 1.5m longer than the pipe length.

Pipe
2) Burrs removal
Completely remove all burrs from the cut cross section Reamer
of pipe/tube.
Put the end of the copper tube/pipe to downward direc-
tion as you remove burrs in order to avoid to let burrs Point down
drop in the tubing.

Flare nut
3) Putting nut on
Remove flare nuts attached to indoor and outdoor units, Copper tube
than put them on pipe/tube having completed burr
removal.
(Not possible to put them on after flaring work)

4) Flaring work
Carry out flaring work using flaring tool as shown below. Handle
Outside Diameter "A" Bar Bar
Capacity "A" Yoke
Gas Liquid Gas Liquid
36K BTU/h 5/8" 3/8" 0.8~1.0 0.5~0.8 Cone
42K BTU/h 3/4" 3/8" 1.0~1.3 0.5~0.8
Copper pipe
48K BTU/h 3/4" 3/8" 1.0~1.3 0.5~0.8
Clamp handle
60K BTU/h 3/4" 3/8" 1.0~1.3 0.5~0.8 Red arrow mark
72K BTU/h 1" 1/2" - -
Smooth all round
Firmly hold copper tube in a bar(or die) as indicated
dimension in the table above. Inside is shining without scratches.

5) Check = Improper flaring =

Compare the flared work with figure below.
If flare is noted to be defective, cut off the flared section
and do flaring work again.
Inclined Surface Cracked Uneven
damaged thickness
Even length
all round

24
 Piping Connection
1. Form the piping according to its routing. Avoid bend-
ing and bending back the same piping point more Liquid side
than three times. (This will result in hardening the
pipe.) Indoor
2. After deforming the piping, align centers of the union unit
fitting of the indoor unit and the piping, and tighten
Outdoor
them firmly with wrenches. unit Flare connection
3. Connect pipe to the service valve or ball valve which
is located below the outdoor unit. Gas side
4. After completing the piping connection, be sure to Flare connection
check if there is gas leakage in indoor and outdoor
connection.

Vacuum drying
After completing the piping connection, execute vacuum
drying for the connecting piping and the indoor unit.
The vacuum drying must be carried out using the ser-
vice ports of both the liquid and gas side valves.

Model Liquid side piping Gas side piping

36K Btu/h 3/8" 5/8"
42K Btu/h 3/8" 3/4"
48K Btu/h 3/8" 3/4"
60K Btu/h 3/8" 3/4"
72K Btu/h 1/2" 1"

CAUTION
Use two wrenches and tighten with regular torque.

Flare nut fastening torque Union

6.35mm 1.8kg.m
9.52mm 4.0kg.m
12.7mm 5.5kg.m
15.88mm 6.6kg.m
19.05mm 6.6kg.m

25
 CAUTION

1. Install declination of the indoor unit is very important for the drain of the duct type air conditioner.
2. Minimum thickness of the insulation for the connecting pipe shall be 5mm.

Front of view

The unit must be horizontal or declined to the drain hose connected when finished installation.

Ceiling

1~3mm
CORRECT INCORRECT
Drainage hole Drainage hole

CAUTION FOR GRADIENT OF Lay the drain hose with a downware

UNIT AND DRAIN PIPING inclination so water will drain out.

Always lay the drain with downward inclination Thermal insulator

(1/50 to 1/100). (Local supply)
Prevent any upward flow or reverse flow in any part. Drainage pipe
5mm or thicker formed thermal insulator shall (Local supply)
always be provided for the drain pipe. Unit

Make sure to be closed. Drainage hole

Upward routing not

allowed

700mm
INCORRECT
Applied U-Trap Dimension
(HP/CP model only)
A 70mm
B 2C
CORRECT C 2 x SP
SP = External Pressure B
(mmAq) C
Ex) External Pressure
= 10mmAq U-Trap
Install the P-Trap (or U-Trap) to prevent A
A 70mm
a water leakage caused by the blocking B 40mm
of intake air filter. C 20mm

26
 Drill the piping hole with 70mm dia, hole
core drill. WALL
Piping hole should be slightly slant to the Indoor Outdoor
outdoor side.

5~7mm

INSULATION, OTHERS Insulate the joint and tubes completely.

THERMAL INSULATION All thermal insulation must comply with local requirement.

INDOOR UNIT

Union for liquid pipe

Thermal insulator for refrigerant pipe
Orifice (Local supply) Thermal insulator for
Refrigerant pipe and thermal
piping(Local supply)
insulator(Local supply)

Hose crip for thermal insulator

(Local supply)
Overlap with thermal
Thermal insulator for refrigerant pipe insulator for piping.
(Local supply) Hose crip for thermal insulator(Local supply)
Union for gas pipe Make sure that there is no clearance here.

REFRIGERANT PIPE Connecting cable

Tape
Insulate and tape both the gas piping and liquid piping.
Liquid pipe Gas pipe

Thermal insulator

27
 FORM THE PIPINGS Seal a small opening
1. Wrap the connecting portion of indoor unit with around the pipings
the Insulation material and secure it with two with gum type sealer.
Plastic Bands. (for the right pipings)
If you want to connect an additional drain hose,
the end of the drain-outlet should keep distance Drain hose
from the ground. (Do not dip it into water, and fix Taping
it on the wall to avoid swinging in the wind.)

In case of the Outdoor unit being installed

below position of the Indoor unit.
Pipings
2. Tape the Pipings, drain hose and Connecting
Connecting
Cable from bottom to top. cable
Power supply
3. Form the pipings gathered by taping along the cord
exterior wall and fix it onto the wall by saddle
or equivalent.

Trap is required to prevent water from entering

into electrical parts.

Test running
1) PRECAUTIONS IN TEST RUN
The initial power supply must provide at least 90% of the rated voltage.
Otherwise, the air conditioner should not be operated.
For test run, carry out the cooling operation firstly even during heating season. If heating operation
Caution is carried out firstly, it leads to the trouble of compressor. Then attention must be paid.
Carry out the test run more than 5 minutes without fail.
(Test run will be cancelled 18 minutes later automatically)
The test run is started by pressing the room temperature checking button and down timer button for 3 sec-
onds at the same time.
To cancel the test run, press any button.

CHECK THE FOLLOWING ITEMS WHEN INSTALLATION IS COMPLETE

After completing work, be sure to measure and record trial run properties, and store measured data, etc.
Measuring items are room temperature, outside temperature, suction temperature, blow out temperature, wind
velocity, wind volume, voltage, current, presence of abnormal vibration and noise, operating pressure, piping
temperature, compressive pressure.
As to the structure and appearance, check following items.
Is the circulation of air adequate? Is the remote controller switch operated?
Is the draining smooth? Is there any faulty wiring?
Is the heat insulation complete Are not terminal screws loosened?
(refrigerant and drain piping)?
Is there any leakage of refrigerant?
M4...118N.cm{12kgf.cm} M5...196N.cm{20kgf.cm}
M6...245N.cm{25kgf.cm} M8...588N.cm{60kgf.cm}

28
2) Connection of power supply
1. Connect the power supply cord to the independent power supply.
Circuit breaker is required.
2. Operate the unit for fifteen minutes or more.

3) Evaluation of the performance

1. Measure the temperature of the intake and discharge air.
2. Ensure the difference between the intake temperature and the discharge one is more than 8C (Cooling) or
reversely (Heating).

CAUTION
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power specialized for the air conditioner. As for the method of wiring,
be guided by the circuit diagram pasted on the inside of control box cover.
2) Provide a circuit breaker switch between power source and the unit.
3) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from
vibrations to which the unit is subjected during the course of transportation. Check them and
make sure that they are all tightly fastened. (If they are loose, it could give rise to burn-out of the
wires.)
4) Specification of power source
5) Confirm that electrical capacity is sufficient.
6) Be sure that the starting voltage is maintained at more than 90 percent of the rated voltage marked
on the name plate.
7) Confirm that the cable thickness is as specified in the power sources specification.
(Particularly note the relation between cable length and thickness.)
8) Never fail to equip a leakage breaker where it is wet or moist.
9) The following troubles would be caused by voltage drop-down.
Vibration of a magnetic switch, damage on the contact point there of, fuse breaking, disturbance to the
normal function of a overload protection device.
Proper starting power is not given to the compressor.

29
Optional Operation
1) Two Thermistor System
(1) Open the rear cover of the wired remote-controller to set the mode.
(2) Select one of three selectable modes as follows.
Position 1:
The room temperature is controlled by the thermistor of the main body.
Position 2:
The room themperature is controlled by the thermistor of the wired remote-controller, control the
temperature according to the position of wired remote-controller.
Position 3:
The room temperature is controlled by lower temperature between the temperature of main body and of
remote-controller sensor.
(3) Move the slide switch to set position.

Room Temp. sensor

Slide switch for 2 Thermistor
TH R13H R12H OP5R16H OP4
CO1H

R15H
OP2 OP1
R14H OP3 R19H
SW TH R11H

Position 2 REMO REMO

MAIN OP7
2TH R18H
Position 1 MAIN R17H
OP6

Position 3 2TH LO

C070
STAND
HI R04S R03S
R01S
R02S

SW HIGH

(4) Close the rear cover and check if it works normally.

CAUTION

Select the position after counselling with a customer.

In case of cooling mode, room temperature is controlled by the main body sensor.
To control the room temperature by a wired remote controller, install controller(room temp. sensor) to sense
the temperature more accurately.
Maunfactured in the position 1.

30
2) Group Control(Optional Wiring)
You can use a group control operation after connecting the brown and yellow wire of each air-conditioner.
Remove the resistor "OP 7" in remote controller.
It operates maximum 16 Units by only one Wired Remote Controller,
and each Unit starts sequentially to prevent overcurrent.

Wiring design Main PCB

Indoor Unit 1 Indoor Unit 2 Indoor Unit 16
Terminal(Local Supply) Terminal(Local Supply) Terminal(Local Supply)
Block Block Block
Connector Connector Connector
RED(12V) RED(12V)
Main PCB YL(SIGNAL) Main PCB YL(SIGNAL) Main PCB
YL(SIGNAL)
BR(GND)
YL(SIGNAL)
BR(GND) #1 BR(GND)
YL(SIGNAL)
BR(GND) #2 .... BR(GND)
YL(SIGNAL)
BR(GND) #16

Connecting Cable(Local Supply)

....

AUTO SWING OPERATION SET TEMP

Room Temp
FAN SPEED
HI
MED
SUB FUNCTION
AUTO Heater Preheat
JET Defrost Humidify
Slide Switch OP7
LO Filter Out door

Timer
On Off
Operation unit

Set no. Time 01 03 05 07 09

Time
Program set

11 13
ZONE

15 17 19
1 2 3 4

21 23
Remote
Controller
PCB
Wired Remote Controller

Features
Use Only One Wired Remote Controller with several air conditioners(max. 16 Units)
Random starting to prevent overcurrent.

CAUTION
Be careful not to exchange the color of wires.
The maximum length of connecting wire should be below 200m(25) on connecting each units.
Use a wire more than 0.5mm2

31
Cycle
1. Installation (Connecting the piping between indoor and outdoor unit)

Indoor unit Liquid side

Outdoor unit

Gas side

Gas cylinder

Lo
R22

Purge the air

Installation
(1) Connect the piping between the indoor and (5) If there is no leakage, discharge R22 in piping
outdoor unit firmly. completely into tank for retrieving.
Incorrect connection may cause the leakage and Complete discharge is needed for vacuuming.
incomplete vacuuming. If leakage is found, please fasten the joint more
tightly.
(2) Attach the charging hose (manifold gage) to the
(6) After closing the valve of charging hose,
service port.
disconnect the tank and connect the vacuum pump
Charging hose is necessary to check the pressure
to charging hose and open the valve again for
and to inject R22 for leakage test.
vacuuming.
The valve of charging hose must be closed before
being connected.
(7) Turn on the vacuum pump until the pressure drops
below 0kg/cm2.
(3) Inject the 100~300g R22 through the charging hose
opening the valve.
(8) After vacuuming, disconnect the vacuum pump and
open the spindle of service port (liquid-side)
(4) Check the joint part using a gas detector or soapy
slightly for 30 sec and then open the spindle of
water for leakage.
(gas side) with hexagonal wrench.
On checking, the service valve of main service port
must be closed, this test is only for checking whether
(9) Open the liquid side completely first and then the
pipe connection is ok or not.
gas side fully in order.

32
2. Disconnection (on moving)

Indoor unit Liquid side

Outdoor unit

Gas side

Retrieving Tank

Lo

Disconnection
(1) Attach the charging hose (manifold gage) to (6) Disconnect the piping between indoor and
the service port. outdoor unit and then put on service cap to
Connect the manifold gage once to the service the service port.
port not stopping. Stopping in the middle of
process may cause the leakage.

(2) Purge the air in hose into special device such

as retrieving tank opening the valve of
charging- hose (gas side) slightly and then
close it tightly.

(3) Operate the air conditioner for 10~15 min until

cycle is stabilized.

(4) Close the spindle of service port (liquid side-

high pressure) and wait till pressure of gas
side (low pressure) drops below 0kgf/cm2.

(5) After the needle of gage indicates below

0 kgf/cm2, close the valve of gas side quickly
and turn off the power.

33
3. Gas Charging
(After Evacuation)

Indoor unit Liquid side

Open Outdoor unit
2-Way
valve

Gas side

Open
3-Way
Check valve valve
Charging
cylinder

Lo
(1) OPEN CLOSE

Procedure \

(1) Connect the charge hose to the charging
cylinder.
Connect the charge hose which you dis-
connected from the vacuum pump to the valve
at the bottom of the cylinder.
If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged in liquid state.
(2) Purge the air from the charge hose.
Open the valve at the bottom of the cylinder
and press the check valve on the charge set to
purge the air. (Be careful of the liquid
refrigerant). The procedure is the same if
using a gas cylinder.
This is different from previous procedures.
Because you are charging with liquid refrigerant
from the gas side, absolutely do not attempt to
charge with larger amounts of liquid refrigerant
while operating the air conditioner.
(4) Immediately disconnect the charge hose from
the 3-way valves service port.
Stopping partway will allow the gas to be
discharged.
If the system has been charged with liquid
refrigerant while operating the air conditioner,
turn off the air conditioner before disconnecting
the hose.

(3) Open the valve (Lo side on the charge set and (5) Mount the valve stem nuts and the service
charge the system with liquid refrigerant. port nut.
If the system can not be charged with the Use torque wrench to tighten the service port
specified amount of refrigerant, it can be nut to a torque of 1.8 kg.m.
charged with a little at a time (approximately Be sure to check for gas leakage.
150g each time) while operating the air
conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1
minute and then repeat the procedure.

34
Cycle Troubleshooting Guide

Trouble analysis

1. Check temperature difference between intake and discharge air and operating current.

Temp. difference : approx. 0C

All amount of refrigerant leaked out
Current : less than 80% of
Check refrigeration cycle
rated current

Temp. Difference Refrigerant leakege

Temp. difference : approx. 8C
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor

Operating Current Temp. difference : less than 8C

Current : over the rated Excessive amount of refrigerant
current

Temp. difference : over 8C Normal

Notice :
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relativery higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.

2. Check temperature and pressure of refrigeration cycle.

Suction pressure Temperature

(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)

Defective compressor Current is low

High
Defective 4-way reverse valve
Higher
Excessive amount of High pressure does not quickly
Normal refrigerant rise at the beginning of
operation

Insufficient amount of Current is low

Lower Higher refrigerant (Leakage)
Clogging Current is low

Notice :
1. The suction pressure is usually 4.5~6.0 kg/cm2G at normal condition.
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

35
Electronic Parts Troubleshooting Guide

Possible Trouble 1 : The unit does not operate.

Is the input voltage NO Check the FUSE

of transformer AC230V? and the wiring diagram.

YES

Is the input voltage NO Check the main P.C.B

of IC03D about AC12V? pattern.

YES

Is the output voltage NO

Exchange IC03D.
of IC03D DC5V?

YES

Is the PIN 49,58 of NO Check the

MICOM. DC5V? 5V P.C.B pattern.

YES

Exchange MICOM.

36
Possible Trouble 2 : The indoor fan does not operate.

Is it the HOT YES It is normal operation.

START mode?

NO

Is IC01M operated NO Exchange IC01M.

normally?

YES

Is the each Relay YES

any problem? Exchange Relay.

NO

Check the fan motor

and connector.(CN-MOTOR)

Possible Trouble 3 : Ineffective Heating

NO
Is it Heating Mode? Adjust operation mode.

YES

Does the temperature NO

Adjust set temperature.
set all right?

YES

Is IC01M operated NO
Change IC01M.
normally?

YES

NO
Is 4way-valve operated? Check RY-4Way.

YES

Check the connector.

(CN-OUT)

37
Possible Trouble 4 : Wired remote controller does not operate.

Is the LCD operated YES Check the parts of

normally? communication.

NO

Is the terminal of wired NO Connector CN-Remo, and

Remocon T2 DC12V? terminals of wired
Remocon exactly.

YES

Is the pin 39, 40 of NO Check the wired Remocon

Micom DC 5V? PCB and DC 12V pattern.

YES

Change the wired Remocon.

38
Electronic control device

MAIN P.C.B ASM

39
Exploded View and Replacement Parts List
1. Indoor Unit
237203
Model:LBNK3660BL

237204-4
137211-1

359012

346810
330870
W3001-1

W3001-2

W4811

354212

137211-2
267110-1

237204-2 349480
237201

W6640 268714

237204-3
237204-1
W3300

249941-1

237200 249941-2

40
Parts List
Model: LBNK3660BL

LOCATION NO. DESCRIPTION Part No. REMARKS

EVAPORATOR ASSEMBLY,FINAL 5421A90024A
354212 R
EVAPORATOR ASSY 75094001
FAN ASSEMBLY,BLOWER 5901A20022A
359012 R
BLOWER ASSY DDC241T181-204
PANEL,BASE 3720A20210A
237201 R
PANEL BASE XP0023-055
PANEL ASSEMBLY,FRONT(INDOOR) 3721A20130A
137211-1 R
PANEL ACCESS XP0023-056
PANEL,SIDE 3720A20211A
237204-1 R
PANEL CORNER BLH XP0023-059
PANEL,SIDE 3720A20211B
237204-2 R
PANEL CORNER BRH XP0023-060
ANGLE ASSEMBLY 3001A20003A
W3001-1 R
ANGLE SPIGOT COIL XP0023-061
PANEL,UPPER 3720A20208A
237203 R
PANEL TOP XP0023-062
ANGLE ASSEMBLY 3001A20003B
W3001-2 R
ANGLE SPIGOT BLOWER XP0023-063
DRAIN PAN ASSEMBLY 3087A20015A
330870 R
DRAIN TRAY ASSY XP0023-064
PANEL,SIDE 3720A20211C
237204-3 R
PANEL CORNER FLH XP0023-100
PANEL,SIDE 3720A20211D
237204-4 R
PANEL CORNER FRH XP0023-102
CONTROL BOX,INDOOR 4994A20068A
249941-1 R
CONTROL BOX XP0023-105
CONTROL BOX,INDOOR 4994A20068B
249941-2 R
CONTROL BOX COVER XP0023-106
BRACKET ASSEMBLY 4811A20026A
W4811 R
BRACKET MOUNTING XP0023-107
PANEL,CONTROL 3720A20209A
237200 R
PANEL ACCESS CNTRL XP0023-099
TERMINAL BLOCK 6640W3A009C
W6640 R
TERMINAL STRIP LNX14613
PLATE 3300A20029A
W3300 R
PLATE COVER XP0023-101
PANEL ASSEMBLY,FRONT(INDOOR) 3721A20130B
137211-2 R
PANEL BLOWER MTG. XP0023-119
MOTOR ASSEMBLY,INDOOR 4681A20096A
346810 R
MOTOR HF2J4701K
REMOTE CONTROLLER ASSEMBLY 6711A10002W
267110-1 R
CONTROL KIT (FOC) K0023-25
PWB(PCB) ASSEMBLY,MAIN 6871A10071J
268714 R

ORIFICE
349480 R
PISTON 383103-062(2ND GEN) MR1507-016

41
Model: LBNK4260BL / LBNK4880BL / LBNL6080BL / LBNM7280BL

237203

237204-4 330870

137211-1

W3001-1

W4811

359012
267110-1
354212

268714

W3001-2

237204-2
349480

W6640
237201 237204-3

237204-1 W3300

249941-1 249941-2
237200

42
Parts List
Model: LBNK4260BL/LBNK4880BL/LBNL6080BL/LBNM7280BL
Part No.
LOCATION NO. DESCRIPTION REMARKS
LBNK4260BL LBNK4880BL LBNL6080BL LBNM7280BL
EVAPORATOR ASSEMBLY,FINAL 5421A20140A 5421A20141A 5421A20142A 5421A20143A
354212 R
EVAPORATOR ASSY 75095001 75101001 75102001 75093001
FAN ASSEMBLY,BLOWER 5901A20023A 5901A20024A 5901A20025A 5901A20026A
359012 R
BLOWER ASSY DXG203-203-401 DXG203-203-441 DXC241T181-051 DXC241T241-045
PANEL,BASE 3720A20210A 3720A20210A 3720A20215A 3720A20219A
237201 R
PANEL BASE XP0023-055 XP0023-055 XP0023-083 XP0023-076
PANEL ASSEMBLY,FRONT(INDOOR) 3721A20130A 3721A20130A 3721A20131A 3721A20131A
137211-1 R
PANEL ACCESS XP0023-056 XP0023-056 XP0023-075 XP0023-075
PANEL,SIDE 3720A20211A 3720A20211A 3720A20216A 3720A20220A
237204-1 R
PANEL CORNER BLH XP0023-059 XP0023-059 XP0023-085 XP0023-079
PANEL,SIDE 3720A20211B 3720A20211B 3720A20216B 3720A20220B
237204-2 R
PANEL CORNER BRH XP0023-060 XP0023-060 XP0023-086 XP0023-078
ANGLE ASSEMBLY 3001A20003A 3001A20003A 3001A20004A 3001A20005A
W3001-1 R
ANGLE SPIGOT COIL XP0023-061 XP0023-061 XP0023-088 XP0023-081
PANEL,UPPER 3720A20208A 3720A20208A 3720A20217A 3720A20221A
237203 R
PANEL TOP XP0023-062 XP0023-062 XP0023-084 XP0023-077
ANGLE ASSEMBLY 3001A20003B 3001A20003B 3001A20004B 3001A20005B
W3001-2 R
ANGLE SPIGOT BLOWER XP0023-063 XP0023-063 XP0023-073 XP0023-080
DRAIN PAN ASSEMBLY 3087A20015A 3087A20015A 3087A20017A 3087A20018A
330870 R
DRAIN TRAY ASSY XP0023-064 XP0023-064 XP0023-087 XP0023-082
PANEL,SIDE 3720A20211C 3720A20211C 3720A20216C 3720A20220C
237204-3 R
PANEL CORNER FLH XP0023-100 XP0023-100 XP0023-096 XP0023-098
PANEL,SIDE 3720A20211D 3720A20211D 3720A20216D 3720A20220D
237204-4 R
PANEL CORNER FRH XP0023-102 XP0023-102 XP0023-090 XP0023-067
CONTROL BOX,INDOOR 4994A20068A 4994A20068A 4994A20068A 3720A20220D
249941-1 R
CONTROL BOX XP0023-105 XP0023-105 XP0023-105 XP0023-105
CONTROL BOX,INDOOR 4994A20068B 4994A20068B 4994A20068B 4994A20068B
249941-2 R
CONTROL BOX COVER XP0023-106 XP0023-106 XP0023-106 XP0023-106
BRACKET ASSEMBLY 4811A20026A 4811A20026A 4811A20026A 4811A20026A
W4811 R
BRACKET MOUNTING XP0023-107 XP0023-107 XP0023-107 XP0023-107
PANEL,CONTROL 3720A20209A 3720A20209A 3720A20218A 3720A20218A
237200 R
PANEL ACCESS CNTRL XP0023-099 XP0023-099 XP0023-095 XP0023-095
TERMINAL BLOCK 6640W3A009C 6640W3A009C 6640W3A009C 6640W3A009C
W6640 R
TERMINAL STRIP LNX14613 LNX14613 LNX14613 LNX14613
PLATE 3300A20029A 3300A20029A 3300A20030A
W3300 R
PLATE COVER XP0023-101 XP0023-101 XP0023-097
REMOTE CONTROLLER ASSEMBLY 6711A10002W 6711A10002W 6711A10002W 6711A10002W
267110-1 R
CONTROL KIT (FOC) K0023-25 K0023-25 K0023-25 K0023-25
PWB(PCB) ASSEMBLY,MAIN 6871A10071J 6871A10071J 6871A10071J 6871A10071J
268714 R

ORIFICE 4948A20020A 4948A20021A 4948A20021A 4948A20022A
PISTON 383103-074(2ND GEN) MR1507-008
349480 R
PISTON 383103-086(2ND GEN) MR1507-014 MR1507-014
PISTON 383103-098(2ND GEN) MR1507-006

43
 554031
435512 435300

263230
2. Outdoor Unit

137213
Model: LBUK3660BL

566001-1
546810
658740 552201
559010 668713 W0CZZ-2
649950
437210 W0CZZ-1
349600 W6920

W0CZZ-3

44
566001-2
W6640-1
349480
W6640-2 268711 435511
435301
552202
566000
CRS 561410

554160

552203-1

552203-2
430411
Parts List
Model: LBUK3660BL

LOCATION NO DESCRIPTION Part No. REMARKS

137213 PANEL ASSY, SIDE 1A00202F R

263230 THERMISTOR ASSY 3Q35015H R
268711 PWB(PCB) ASSY, DEICER 6871A20015T R
349480 ORIFICE 4948AP2527A R
349600 MOUNT, MOTOR 1A00206B R
430411 BASE ASSY, WELD 3041A30003N R
435300 GRILLE, REAR 1A00208H R
435301 GRILLE, DISCHARGE 3530A20007B R
435511 COVER ASSY, CONTROL 3551A30080A R
435512 COVER ASSY, TOP 3H03266H R
437210 PANEL ASSY, FRONT 1A00197C R
546810 MOTOR ASSY, OUTDOOR 4681A20008P R
552201 VALVE, CHECK 3A01020H R
552202 VALVE, REVERSING 3A02080A R
552203-1 VALVE, SERVICE 2A00392E R
552203-2 VALVE, SERVICE 2A00393U R
554031 CONDENSER ASSY, BENT 5403A20047H R
554160 COMPRESSOR ASSY, FINAL 2520UFJP2AA R
559010 FAN ASSY, PROPELLER 1A00195B R
561410 COIL ASSY, REVERSING VALVE 3A02028Y R
566000 SWITCH, PRESSURE 3A01100A R
649950 CONTROL BOX ASSY, OUTDOOR 4995A20230J R
W0CZZ-1 CAPACITOR, DRAWING 0CZZAP3478E R
W0CZZ-2 CAPACITOR, DRAWING 0CZZA20001D R
268713 PCB, SOFT START 6871A20015T R
658740 REACTOR 2H02205D R
W6920 RELAY 3A00261C R
668713 PWB(PCB) ASSEMBLY, SUB 6871A20051C R
566001-1 SWITCH, MAGNET 6600A20005A R
566001-2 SWITCH, MAGNET 2A00771D R
W6640-1 TERMINAL BLOCK 4G00103A R
W6640-2 TERMINAL BLOCK 4G00103C R
W0CZZ-3 CAPACITOR, DRAWING 2A00986D R

45
 554031 437212

435512

549610
2. Outdoor Unit

649950
Model: LBUK4260BL

546810

W6640-5 W0CZZ-1
668713

559010
W0CZZ-4

135301
W6640-5 W6640-1
W6640-4
W6640-3
269140

46
669200
437210
W6920 552202
268711
552201

561410

554160

237204
554160

435511
552203-2

552203-1
430410
Parts List
Model: LBUK4260BL

LOCATION NO DESCRIPTION Part No. REMARKS

135301 GRILLE, DISCHARGE 3530AP1225D R

237204 PANEL, SIDE 3720AP1215B R
430410 BASE ASSY, WELD(OUTDOOR) 3041AP2569J R
435511 COVER ASSY, CONTROL(OUTDOOR) 3A01293X R
435512 COVER ASSY, TOP(OUTDOOR) 3550AP1213B R
437210 PANEL ASSY, FRONT SUB 3720AP1212B R
437212 PANEL ASSY, REAR 3720AP1202N R
546810 MOTOP ASSY, OUTDOOR 4681A20013X R
549610 MOUNT, MOTOR 4960A10004A R
552203-1 VALVE, SERVICE 2A00499A R
552203-2 VALVE, SERVICE 2A00393P R
554031 CONDENSER ASSY, BENT 5403A20044P R
554160 COMPRESSOR ASSY, FINAL 5417A90002A R
559010 FAN ASSY, PROPELLER 1A00195B R
649950 CONTROL BOX ASSY, OUTDOOR 4995A20047R R
W6920 RELAY 3A00261C R
669200 RELAY 6920AP3400A R
W6640-1 TERMINAL BLOCK 4G00103A R
W6640-3 TERMINAL BLOCKE 6640A30003A R
668713 PWB(PCB) ASSY, SUB 6871A20052B R
W0CZZ-1 CAPACITOR, DRAWING 0CZZAP3478F R
W0CZZ-4 CAPACITOR, DRAWING 6120AR2194P R
W6640-4 TERMINAL BLOCK 3H00390B R
W6640-5 TERMINAL BLOCK 3H00390A R
269140 TIMER 3A02380B R
268711 PWB(PCB) ASSY, DEICER 6871A20015T R
552202 VALVE, REVERSING 3A02027A R
552201 VALVE, CHECK 3A01020D R
561410 COIL ASSY, REVERSING VALVE 3A02028Y R

47
 435512

554030-1
2. Outdoor Unit

546810

554030-2
437212

649950
559010
Model: LBUK4880BL/LBUL6080BL

566001-3
W6920
435301 668713
W6640-6 268711

48
437210
W0CZZ-3
W6640-1

566000
561410
137213
552202

CS
R
552203-1
554160

552201
435511

552203-2
430410
Parts List
Model: LBUK4880BL/LBUL6080BL
Part No.
LOCATION NO DESCRIPTION REMARKS
LBUK4880BL LBUL6080BL

435301 GRILLE ASSY, DISCHARGE(OUTDOOR) 3530AP1225D 3530AP1225D R

430410 BASE ASSY, WELD(OUTDOOR) 3041AP2569B 3041AP2569B R
435511 COVER ASSY, CONTROL(OUTDOOR) 3A01293X 3A01293X R
435512 COVER ASSY, TOP(OUTDOOR) 3550AP1213B 3550AP1213B R
437210 PANEL ASSY, FRONT(OUTDOOR) 3720AP1212B 3720AP1212B R
437212 PANEL ASSY, REAR 3720AP1202C 3720AP1202C R
546810 MOTOR ASSY, OUTDOOR 4681A20008P 4681A20008P R
552202 REVERSING VALVE 3A02080A 3A02080A R
552203-1 VALVE, SERVICE 2A00393Q 2A00393Q R
552203-2 VALVE, SERVICE 2A00499C 2A00499C R
554030-1 CONDENSER ASSY, BENDING 5403A20079M 5403A20079M R
554030-2 CONDENSER ASSY, BENDING 5403A20079N 5403A20079N R
` 554160 COMPRESSOR 2520UNDY2AA 5416AP2667F R
559010 FAN ASSY, PROPELLER 1A00195B 1A00195B R
561410 COIL ASSY, REVERSING VALVE 3A02028B 3A02028B R
649950 CONTROL BOX ASSY, OUTDOOR 4995A10010N 4995A10010Z R
W0CZZ-3 CAPACITOR, DRAWING 2A00986D 2A00986D R
268711 PWB ASSY, DEICE 6871A20015N 6871A20015N R
566000 PRESSURE SWITCH 3A01100A 3A01100A R
137213 PANEL, SIDE 3720AP1215B 3720AP1215B R
566001-3 SWITCH, MAGNET 2A01031L 2A01031L R
W6920 RELAY 3A00261C 3A00261C R
668713 PWB(PCB) ASSEMBLY, SUB 6871A30015D 6871A30015D R
W6640-1 TERMINAL BLOCK 4G00103A 4G00103A R
W6640-6 TERMINAL BLOCK 3A00493A 3A00493A R
552201 VALVE, CHECK 3A01020D 3A01020D R
566000 SWITCH, PRESSURE 3A01100A 3A01100A R

49
 435301
W49810-3
554031-1
349490 W3546 W49810-4

554031-3
2. Outdoor Unit

552115-2
Model: LBUM7280BL

W49810-1

145200 552115-1

552115-4 552115-3
559010 554031-2
W49810-5

430411
437210-2

346811-1
549610

50
554031-4
437210-1 566000-2
649950
552201
561410
237200-1
552116

W0CZZ-5

W6640-1
552203-1
W6920
W6640-5
552203-2 CS
R W6640-6
W49810-2

237200-2 435511
668713
548490 566001-4 268711
W49810-6
W4810 554160 566000-1
Parts List
Model: LBUM7280BL

LOCATION NO. DESCRIPTION Part No. REMARKS

430411 BASE ASSY 3041AP2606V R

554160 COMPRESSOR 5416AP2667F R
548490 ACCUMULATOR 3A02139U R
649950 CONTROL BOX ASSY 4995A20002E R
W6640-6 TERMINAL BLOCK 3A00493A R
W6640-1 TERMINAL BLOCK 4G00103A R
566001-4 SWITCH, MAGIVET 2A01031K R
W0CZZ-5 CAPACITOR, DRAWING 2H00841J R
W6920 RELAY 3A00261C R
W6640-5 TERMINAL BLOCK 3H00390A R
268711 PWB(PCB)ASSY, DEICER 6871A20015T R
668713 PWB(PCB)ASSEMBLY, SUB 6871A30015D R
554031-1 CONDENSER ASSY 5403A20030V R
554031-2 CONDENSER ASSY 5403A20030W R
554031-3 CONDENSER ASSY 5403A20030X R
554031-4 CONDENSER ASSY 5403A20030Y R
145200 LINK SHEET 4520AP4095A R
W49810-1 BRACKET COND 4810AP3697A R
552115-1 TUBE ASSY, (MANIFOLD IN) 5211A30269A R
552115-2 TUBE ASSY, (MANIFOLD IN) 5211A30269B R
552115-3 TUBE ASSY, (MANIFOLD OUT) 5211A20503Q R
552115-4 TUBE ASSY, (MANIFOLD OUT) 5211A20503R R
552116 VALVE, REVERSING 5220AP3777A R
561410 COIL ASYS REVERSING 3A02028B R
552201 CORE VALVE 4A00322A R
566000-1 HIGH PRESSURE SWITCH 6600AG3057A R
566000-2 HIGH PRESSURE SWITCH 3A01100A R
W3546 MESH 2A00191Q R

51
Parts List
Model: LBUM7280BL

LOCATION NO DESCRIPTION Part No. REMARKS

W49810-2 SUPPORT VALVE 4980AP2621A R

W4810 BRACKET FRONT 4810AP7078A R
552203-1 VALVE SERVICE 2A00469H R
552203-2 VALVE SERVICE 2A00468C R
W49810-3 SUPPORTER REAR 4980AP1265Q R
W49810-4 SUPPORTER REAR 4980AP1265P R
W49810-5 SUPPORTER FRONT 4980AP1264P R
W49810-6 SUPPORTER FRONT 4980AP1263P R
349490 ORIFICE ASSY 4948AP1242R R
549610 MOUNT MOTOR ASSY 4961A10002A R
346811-1 MOTOR 4680AP2610B R
559010 FAN ASSY 0A00026B R
435301 GRILLE COVER 4948AP1242R R
437210-1 PANEL ASSY FRONT 3721AP2913P R
437210-2 PANEL ASSY FRONT 3721AP2913Q R
435511 COVER ASSY CONTROL 3551AP7047Z R
237200-1 PANEL INSTALL-U 3720AP3810P R
237200-2 BRACKET INSTALL-L 4810AP3814P R

52
Memo

53
Memo

54
 February, 2003
P/No.: 3828A20241C Printed in Korea