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DOI 10.1007/s10295-015-1726-2
NATURAL PRODUCTS
Received: 7 July 2015 / Accepted: 19 December 2015 / Published online: 21 January 2016
Society for Industrial Microbiology and Biotechnology 2016
2
HCO
3 CO3 + H
+
pKa = 10.3 (4)
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568 J Ind Microbiol Biotechnol (2016) 43:567575
regarding the possibility of creating a self-healing concrete, 9), 20g/L yeast extract (2%), and 10g/L ammonium sul-
where internal cracks could be healed. This could be achieved fate (1%). Urea can be substituted for ammonium sulfate to
by incorporating microorganisms and their nutrients into the produce urease activity for MICCP (Reaction1). Tris base
cement paste matrix during the mixing process, with the controls the pH while yeast extract and ammonium sulfate
intention that these embedded microorganisms could then (or urea) serve as the primary carbon and nitrogen sources
trigger the MICCP process to heal cracks. This approach has for bacterial growth, respectively. While Tris base and urea
shown promise in initial studies [6, 42], but concerns remain have been shown to have no adverse effect on cement hydra-
that microorganisms might not survive for an extended period tion, a substantial extension of the induction period during
of time inside concrete due to unfavorable environmental hydration has been observed when yeast extract is added to
conditions (e.g., high pH, increase in temperature due to heat cement paste [6, 9, 36]. In general, extension of the induc-
generated by cement hydration, nutrient depletion). To tion period corresponds to longer setting times, which could
address these concerns, researchers have explored adding result in longer construction times and increased costs [32].
bacterial cells in endospore form (i.e., dormant state) because As such, this is a significant barrier that must be overcome
endospores are more tolerant of harsh conditions than are for microbial concrete to become feasible.
vegetative cells (i.e., cells that are in a metabolically active Previous studies have addressed identifying alternative
state) [7, 27]; some researchers have suggested providing fur- nutrient sources for bacteria in microbial concrete [2, 3], but
ther protection by encapsulating or immobilizing endospores none of these studies have examined the effects of alternative
in a protective carrier [5, 20, 28, 35, 36]. However, this nutrient sources on hydration kinetics. Instead, attention has
approach might not be economically feasible based on pre- focused primarily on the use of waste materials as nutrients
sent-day costs. Silva etal. [30] estimated that the cost of con- [2, 3]. That approach is advantageous from an environmental
crete at an industrial scale could be increased from 60 to standpoint, and it also has been proposed that the use of waste
75 /m3 (approximately $5062/yd3)1 for ordinary concrete materials could alleviate the substantial costs associated with
to 5760 /m3 (approximately $4787/yd3) (see footnote 1) for using commercial nutrients [2, 3]; however, further cost anal-
concrete mixed with encapsulated endospores. This sharp ysis must be carried out to support this claim. While using
increase in cost was attributed primarily to the need for asep- waste materials for bacterial growth media might reduce the
tic laboratory conditions, labor, and the cost of encapsulating material costs for microbial concrete, other drawbacks associ-
endospores [30]. As such, one of the main conclusions of that ated with the use of waste materials must be considered. For
study was that a more cost-effective bio-based additive is instance, the chemical composition and physical properties
needed for MICCP to be implemented at the field-scale [30]. of waste materials tend to vary considerably due to irregu-
One way to achieve this goal is to use unencapsulated vegeta- larities and variations in processing [41]. As such, extensive
tive cells in microbial concrete, which avoids costs associated quality control and/or processing of waste materials might be
with endospore formation and synthetic encapsulation. required prior to use in microbial concrete because microbial
Although it has been shown that the viability and metabolic growth and fresh-state properties of the concrete could be
activity of vegetative S. pasteurii are impacted by elevated heavily influenced by variation in the waste materials.
temperature and high pH [39], a previous study of the vegeta- In the current study, the influence of alternative carbon
tive-inoculation approach in our group showed that viable sources on cement hydration was explored for the first
S. pasteurii were still detected in hardened mortar samples at time, and the chemical constituents of the growth medium
330days, where 48% of those viable cells were in a vegeta- were optimized to reduce the retardation of cement hydra-
tive state [6]. tion. Results were used to develop an improved medium for
Another issue that might impact cost is the severe retar- S. pasteurii that has less impact on hydration (as compared
dation of cement hydration kinetics that has been observed to medium containing yeast extract) while maintaining
when microorganisms in their growth medium are incorpo- similar bacterial growth, cell zeta potential, and ability to
rated into the cement paste matrix [6]. Specifically, the addi- promote calcium carbonate formation.
tion of yeast extract to cement paste has been shown to retard
cement hydration [9, 36]. Microbial media are designed to
provide the chemical requirements for cell growth including Microorganism andcement
free water, essential minerals, growth factors, and sources of
carbon, nitrogen, and phosphorus [10]. The optimal medium ATCC 6453 S. pasteurii was used in this study; cells were
recommended by the American Type Culture Collection grown aerobically at 30C with shaking. An ASTM Type I/II
(ATCC) for 6453 S. pasteurii contains 0.13M Tris base (pH portland cement (Buda, TX, United States) was used for all
cement paste mixtures. X-ray Fluorescence was performed
using a Bruker S4 Explorer (Madison, WI, United States) to
1
Exchange rate: 1 USD=0.92 . determine the mass composition of oxides (Table1).
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J Ind Microbiol Biotechnol (2016) 43:567575 569
Table1Type I/II portland cement oxide composition; LOI: Loss on those conditions, S. pasteurii grew substantially in growth
ignition medium containing yeast extract, meat extract, corn steep
Oxides % (w/w) Composition liquor, or lactose mother liquor (Fig.1).
CaO 63.63
Isothermal calorimetry
SiO2 20.14
Al2O3 5.42
To examine the effects of the alternative carbon sources on
Fe2O3 2.47
hydration, isothermal calorimetry was performed on neat
MgO 1.32 paste and carbon source pastes. Neat paste refers to a mix-
SO3 3.09 ture that was prepared with distilled water and cement; the
Na2O 0.17 carbon source pastes were prepared with a carbon source
K 2O 0.95 solution (20g/L of carbon source dissolved in water) and
LOI 2.82 cement. Pastes were prepared by mixing 16g of cement
with either 8g of distilled water (for neat pastes) or 8g
of the carbon source solution by hand for 2min. Thus,
Carbon sources the solution-to-cement ratio (s/c) for all pastes was 0.5.
Immediately after a paste sample was prepared, 20g of
In addition to yeast extract (Sigma-Aldrich, St. Louis, MO, the sample were placed in a Thermometric AB 3114/3236
United States), five alternative carbon sources were exam- TAM Air Isothermal Calorimeter (Sweden) for 45h. The
ined: lactose mother liquor (Brewster Dairy, Inc., Brewster, temperature was maintained at 23C during testing. Dupli-
OH, United States), corn steep liquor (Sigma-Aldrich, St. cate specimens were prepared for each type of paste. At the
Louis, MO, United States), meat extract (Sigma-Aldrich, initial tested carbon source concentration of 20g/L (2%
St. Louis, MO, United States), glucose (Fisher Scien- (w/w)), cement pastes containing lactose mother liquor or
tific, Pittsburgh, PA, United States), and sodium acetate glucose exhibited a constant rate of heat generation during
(AMRESCO, Solon, OH, United States). This group the 45-h testing period, which indicated that hydration was
of potential carbon sources was selected to provide vari- severely retarded by these substances. As such, isothermal
ety, including both undefined and defined carbon sources. calorimetry was repeated with a lower concentration of lac-
Lactose mother liquor, corn steep liquor, and meat extract tose mother liquor and glucose (1% (w/w)) to produce data
are undefined carbon sources, meaning that their exact useful for comparative purposes.
chemical composition is unknown; glucose (C6H12O6) and The calorimetry results for all the pastes are pre-
sodium acetate (NaCH3COO) are defined carbon sources. sented in Fig.2, and the hydration kinetics varied
Growth tests
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570 J Ind Microbiol Biotechnol (2016) 43:567575
Table2COD per unit mass of yeast extract, meat extract, corn steep
liquor, and lactose mother liquor; error represents the standard devia-
tion of triplicate measurements
Fig.2Rate of heat evolution (averaged from duplicate samples) for Growth media selection
neat and carbon source pastes with an s/c of 0.5; yeast extract (YE),
meat extract (ME), corn steep liquor (CSL), lactose mother liquor
(LML), sodium acetate (SA), glucose (Glu); LML and Glu were Based on results from the growth tests, isothermal calo-
tested at a reduced concentration (1% (w/w)) as compared to the rimetry, and COD measurements, two alternative media
other carbon sources (2% (w/w)) were developed to compare with Urea-Yeast Extract
(UYE) medium. UYE medium is a modified version of the
medium recommended for S. pasteurii by ATCC, where
considerably among the carbon sources. The cement ammonium sulfate is replaced with urea on an equal mass
paste containing sodium acetate did not exhibit any sub- basis. Urea-meat extract (UME) medium was developed to
stantial retardation as compared to neat paste. However, provide COD equal to that of the UYE medium, where the
the addition of glucose caused severe retardation even at yeast extract was replaced with 17.7g/L meat extract. A
a 1% (w/w) concentration, which was expected because hybrid medium, urea-meat extract-sodium acetate (UME-
sugars are known to be effective retarders [33]. Due to SA) medium, was developed from UME medium by reduc-
the poor performance of glucose with respect to hydra- ing meat extract content by half (to 8.85g/L) and adding
tion, it was removed from further consideration. Each of hydrated sodium acetate such that the total COD was equal
the undefined carbon sources caused substantial retar- to that of UYE medium.
dation at the tested concentrations, particularly lactose All media (i.e., UYE, UME and UME-SA) were pre-
mother liquor. pared by dissolving Tris base in 1 liter of distilled, deion-
ized (DDI) water and adjusting the pH to 9 with hydro-
Chemical oxygen demand (COD) chloric acid. The Tris base solution was then divided into
two equal volumes. The carbon source (yeast extract, meat
COD was measured to determine the electron-donating extract, or meat extract and sodium acetate) was added to
capacity of each undefined carbon source (Table2). The one volume, and urea was added to the other volume; the
reactor digestion method [4] was used, with potassium solutions were autoclaved separately. After sterilization,
hydrogen phthalate (KHP) as the standard. Both corn steep the urea solution and the carbon source solution were com-
liquor and lactose mother liquor exhibited a lower COD per bined after cooling.
unit mass than did yeast extract; thus, on an electron-donat-
ing basis, a higher mass concentration of corn steep liquor
or lactose mother liquor is needed to yield an equivalent Methods toexamine performance ofgrowth media
COD to 2% (w/w) yeast extract. Corn steep liquor and lac-
tose mother liquor were removed from further considera- The bacterial growth media were examined for their
tion because increasing the concentration of either of these impact on bacterial growth, ammonia production via
carbon sources in the growth medium would likely exac- urea hydrolysis (to infer carbonate production), and zeta
erbate the already substantial retardation demonstrated at a potential. Growth curves were obtained to verify growth
2% (w/w) concentration (Fig.2). On the other hand, meat in each medium; ammonia production and zeta potential
extract contains 13% more COD per unit mass as com- were examined to gain insight about the metabolic activ-
pared to yeast extract, such that 17.7g/L meat extract pro- ity and surface charge, respectively, of the cells in each
vides an equivalent COD to that in the 20g/L yeast extract medium. The media mixed with cement were interrogated
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J Ind Microbiol Biotechnol (2016) 43:567575 571
by isothermal calorimetry and quantitative X-ray diffrac- Electrophoretic mobility andzeta potential
tion (XRD). Isothermal calorimetry was employed to deter-
mine how each medium would impact cement hydration. Electrokinetic potential in a colloidal dispersion can be
XRD was carried out on neat cement paste, nutrient cement determined from zeta potential measurements, and zeta
pastes, and bacterial cement pastes to assess the morphol- potential often is used to approximate the surface charge of
ogy of the precipitated calcium carbonate and to quantify bacterial cells [40]. S. pasteurii cells grown in each medium
the amount of calcite in each paste. were harvested by centrifugation at 4000g for 6min. The
cells were then washed and resuspended in sterile 20mM
Isothermal calorimetry Tris buffer at pH 9 for testing. The isoelectric point of
bacterial cells has been reported as ranging from pH 2 to
Isothermal calorimetry was performed according to the pH 4, and the bacterial cells typically possess a net posi-
aforementioned procedure; neat paste and nutrient pastes tive charge in medium with a lower pH than the isoelectric
were examined. Nutrient paste refers to a mixture that was point and a net negative charge in medium with a higher pH
prepared with bacterial growth medium and cement. The than the isoelectric point [17]. Therefore, the zeta potential
solution-to-cement ratio (s/c) for all pastes was 0.5, and of the bacterial cells in this pH 9 medium depicts the nega-
triplicate specimens were prepared for each sample type. tive charge that the cells will likely possess when subjected
to the high pH environment of concrete. To compare zeta
Growth curves potential of the bacterial cells to that of cement particles, a
small amount of cement was suspended in pH 9 Tris buffer
To examine the growth of S. pasteurii in each medium, and analyzed. A Malvern Zetasizer Nano ZS (Malvern,
OD600 for triplicate 100-mL bacterial cultures in 250-mL Worcestershire, United Kingdom) was used to measure
flasks at 30C was recorded for up to 24h. electrophoretic mobility, and the Henry equation (Eq.7)
was used to calculate zeta potential [26]:
Urea hydrolysis
2zf (Ka)
UE = (7)
3
S. pasteurii cells grown in each medium were used to exam-
ine urea hydrolysis to ammonia and carbon dioxide (Reac- where UE is the electrophoretic mobility, is the dielectric
tion 1). Triplicate 100-mL cultures in 250-mL flasks were constant, z is the zeta potential, f(Ka) is Henrys function,
grown at 30C with shaking in each medium for 24h. and is viscosity. For Henrys function, f(Ka)=1.5, or the
The cells were harvested by centrifugation at 7500g for Smoluchowski approximation, was used.
10min, resuspended in fresh medium, and incubated again
at 30C with shaking. Then, ammonia (NH3) concentra- XRD
tions were measured using a Thermo Scientific Orion
High-Performance Ammonia Electrode (Waltham, MA, Sample preparation andoperating procedure
United States) over 10h. To correct for the small amount of
NH3 present in fresh media at t=0, the NH3 concentration XRD was conducted using a Siemens Bruker X-ray Dif-
was measured immediately after cell resuspension (t=0), fractometer (Madison, WI, United States) to examine the
and this value was subtracted from all subsequent measure- morphology of the calcium carbonate precipitate and to
ments. The cumulative percentage of urea consumed was quantify the amount of calcite in each sample. Three types
calculated according to the stoichiometry of Reaction1, of pastes were prepared: neat paste, nutrient paste, and bac-
which shows that 1mol of urea is hydrolyzed to form two terial paste. It was expected that mainly calcite would be
moles of NH3 and one mole of carbon dioxide. Because precipitated in neat, nutrient, and bacterial paste samples
each medium contains 10g/L urea, or 167mM urea, the because calcite is the most common calcium carbonate
maximum amount of NH3 (denoted as NH3 (max) in Eq.6), polymorph observed in ordinary cement paste and in bacte-
that can be produced in each culture is 333mM. The amount rial cement paste [9, 12, 38]. Neat and nutrient pastes were
of NH3 present at t=0 (denoted as NH3 (0)) was subtracted prepared by mixing cement with distilled water or nutrient
from both the NH3 concentration at time x (denoted as NH3 medium, respectively. Bacterial paste was prepared by mix-
(x)) and the maximum possible ammonia concentration, and ing cement with S. pasteurii cultures in the mid-exponen-
the percent urea consumed was calculated using Eq.6: tial growth phase (OD600 =0.6) grown in each medium.
Samples were prepared by mixing 40g of cement with 20g
[NH3(x) ] [NH3(0) ]
% Urea consumed(x) = 100 % of the appropriate aqueous component by hand for 2min.
[NH3(max) ] [NH3(0) ]
Pastes were then cast into 33cm cylindrical molds and
(6) cured at 100% relative humidity for 24h. At this time, the
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572 J Ind Microbiol Biotechnol (2016) 43:567575
specimens were removed from the molds, crushed with a media are more desirable than is UYE medium with respect
mortar and pestle, and passed through a No. 325 sieve to the criterion of hydration.
such that the particles were finer than 45m. The pulver-
ized material was then ground with ethanol to arrest hydra- Growth curves
tion [43], and 10% zincite was added to each sample as
an internal standard. The samples were stored in a vacuum Figure4 shows that S. pasteurii grew substantially in UYE,
desiccator until the time of testing. In general, the analysis UME, and UME-SA media.
was conducted from 2540 2 with 6s dwell time. The
diffractometer was operated at 40keV and 30mA, at a step Urea hydrolysis
size of 0.02 2. Triplicate specimens were prepared for
each paste. NH3 production by S. pasteurii in UYE, UME, and UME-
SA media are presented in Fig.5a. Figure5b shows the
Reference intensity ratio (RIR) procedure percent of urea consumed in each medium, as calculated
from the NH3 profiles.
Calcite was quantified in each paste using the RIR method
[19]. A ratio was established between intensities of the pri-
mary zincite (internal standard) and calcite peaks by cre-
ating samples with known mass proportions of calcite to
zincite and plotting the results on a standard curve. Calcite
content was varied from 2% (w/w) to 18% (w/w) while
zincite was kept at 10% (w/w); NaCl was selected as a
filler material. Calcite was quantified in each paste sample
according to the standard curve.
Statistical analysis
Isothermal calorimetry
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J Ind Microbiol Biotechnol (2016) 43:567575 573
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574 J Ind Microbiol Biotechnol (2016) 43:567575
From Fig.6, calcite content was substantially higher in quickly than will concrete mixed with S. pasteurii grown in
all three of the bacterial pastes as compared to neat and UYE medium, which is beneficial in practice. This is a sig-
nutrient pastes at 1day. In fact, the bacterial pastes with nificant improvement and a step towards making microbial
UME, UYE, and UME-SA media had average calcite con- concrete a more practical construction material; however,
tents that were 58.6, 70.4, and 49.3%, respectively, higher further work is needed to examine the influence of UME
than their corresponding nutrient pastes at 1day. A t test and UME-SA growth media on other concrete properties
(alpha 0.01) showed that the mean mass% calcite for all including cost, strength, shrinkage, corrosion resistance,
bacterial pastes was significantly greater than the mean and workability.
mass% calcite for all nutrient pastes. Taken together, the
data from the growth curves, ammonia production via urea Acknowledgments The authors gratefully acknowledge Brewster
Dairy, Inc. for donating the lactose mother liquor used in this study.
hydrolysis, zeta potential, and XRD experiments suggest Stephanie Chu is acknowledged for her help with the calorimetry
that S. pasteurii can utilize the nutrients provided in UYE, experiments.
UME, and UME-SA media to produce carbonates and
induce calcite precipitation.
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J Ind Microbiol Biotechnol (2016) 43:567575 575
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