Functional Design Specification

Functional Design Specification
PROJECT:
DUKHAN ROAD TILTED
INTERCHANGE &
QATAR ACADAMEY
TUNNEL
CLIENT:
ASHGHAL
CONSULTANT
DARAL - HANDASAH
MAIN CONTRACTOR:
QD-SBG
SUB CONTRACTOR:
ALMALKHI TRADING
AND CTRACTING
FUNCTIONAL DESIGN COMPANY
SPECIFICATION
PLC AUTOMATION CONTROL SYSTEM
Document Reference No: GAS-PRJ-17-037-004 GULFAUTOMATION SYSTEM
BUILDING N0.16, ZONE 24,

STREET 830, ALMUNTAZAH
COMMERCIAL, RAWDAT
ALKHAIL, HITEEN STREET,
BUILDING 2, FOURTH FLOOR,
OFFICE NO.6 , DOHA , STATE OF
QATAR.
www.gulfautomations.com
Public Works Authority (Ashghal)
Dukhan Road Qatar Academy & Tilted Interchange Tunnel
PLC Control System Functional Design Specification
General Information
Privacy Information
This document may contain information of a sensitive nature. This information should not be given to
persons other than those who are involved with this system/project or who will become involved during
its lifecycle.
Change Control
Revision Date Purpose/Description Prepared Review Approved
18.06.2017 ISSUED FOR APPROVAL Rajeshwaran Hariprashanna.kS
Functional Design Specification 1 of 51 GAS-PRJ-17-037-004

GENERAL INFORMATION ................................................................................................................................ 1
PRIVACY INFORMATION .................................................................................................................................. 1
CHANGE CONTROL .......................................................................................................................................... 1
1. OVERVIEW.................................................................................................................................................. 4
2. SYSTEM OVERVIEW - PLC ...................................................................................................................... 4
2.1 INTRODUCTION .............................................................................................................................................4
2.2 OBJECTIVE ...................................................................................................................................................5
2.3 PURPOSE .....................................................................................................................................................6
2.4 REFERENCE DOCUMENTS ...........................................................................................................................6
2.5 GLOSSARY OF TERMS..................................................................................................................................7
2.5 HARDWARE & SOFTWARE SYSTEM ASSOCIATED WITH PLC PANEL ..........................................................8
2.8 HOT STANDBY SYSTEM ...............................................................................................................................9
2.9 CONTROLLER .............................................................................................................................................11
2.9 PLC SYSTEM CONFIGURATION .................................................................................................................12
3. RIO NETWORK......................................................................................................................................... 15
3.1 REFERENCE DOCUMENT............................................................................................................................15
3.1 OVERVIEW ..................................................................................................................................................15
4. MODBUS TCP/IP NETWORK ................................................................................................................. 16
4.2 OVERVIEW ..................................................................................................................................................16
4.3 IP ADDRESSING .........................................................................................................................................16
5. PROFINET NETWORK ............................................................................................................................ 17
5.2 OVERVIEW ..................................................................................................................................................17
6. TOUCH PANEL HMI................................................................................................................................. 18
6.2 OVERVIEW ..................................................................................................................................................18
7. PLC CABINET .......................................................................................................................................... 19
7.1 OVERVIEW ..................................................................................................................................................19
7.1 PANEL DIMENSIONS ...................................................................................................................................19
7.2 PANEL MANUFACTURER ............................................................................................................................19
7.3 PANEL ACCESS ..........................................................................................................................................19
7.4 PANEL ACCESSORIES ................................................................................................................................20
7.5 PANEL COMPONENTS ................................................................................................................................20
7.5 POWER SUPPLY MANAGEMENT .................................................................................................................21
7.6 PANEL FINISH .............................................................................................................................................21
8. SYSTEM FAILURE ................................................................................................................................... 21
8.1 PLC SYSTEM FAILURE...............................................................................................................................21
8.3 HMI/SCADA FAILURE ............................................................................................................................21
8.3 POWER SUPPLY FAILURE ..........................................................................................................................21
8.4 RIO COMMUNICATION FAILURE .................................................................................................................22
9. HMI CONFIGURATION ............................................................................................................................ 22
9.1 HMI FACILITIES ..........................................................................................................................................22
9.2 SCREEN UTILITIES .....................................................................................................................................24
9.3 SECURITY SYSTEM ....................................................................................................................................25
9.4 HMI GRAPHIC SCREENS ...........................................................................................................................26
10 PLC SOFTWARE CONFIGURATION..................................................................................................... 30
10.1 PLC PROGRAM DEVELOPMENT OVERVIEW ..............................................................................................30
11 SAFETY CONSIDERATION .................................................................................................................... 31
12 ACCEPTANCE CRITERIA ....................................................................................................................... 32
13 DOCUMENTATION .................................................................................................................................. 33
14 BILL OF MATERIAL ................................................................................................................................. 34
14.1 BILL OF MATERIAL FOR PLC & RIO PANEL ..............................................................................................34
14.2 PROGRAMMING TERMINAL & ACCESSORIES .............................................................................................51

1. Overview
The functional design process maps the "what to do" of the Requirements Specification into the "how to
do it" of the design specifications. During this stage, the overall structure of the product is defined from
a functional viewpoint. The functional design describes the logical system flow, data organization,
system inputs and outputs, processing rules, and operational characteristics of the product from the
user's point of view. The functional design is mainly concerned with the software or hardware that will
support the operation of the product or the physical organization of the data or the programs that will
accept the input data, execute the processing rules, and produce the required output.
Suggested Approaches:
Prototyping - Prototyping is a user centric design approach which makes it possible for the end users to
visualize the system, even before it is being built, and provides a mechanism to validate requirements in
earlier stages. Prototypes will also serve to provide screen shots which can be inserted into the Use
Case and/or User Interface/Screen Design Documents.
2. System Overview - PLC
2.1 Introduction
This document is a technical submission detailing supply of PLC control panel (PCP) that includes a PLC
based control system for use by Ashghal for its Tunnel and Utility Building at Dukhan Road Qatar
Academy & Tilted Interchange Tunnel, Qatar. The panel will be designed with all the I/O interfacing with
panel emanating in safe area.
TILETED INTERCHANGE:
MAIN PANEL PLC Panel will be in the RIGHT ROAD Control room/MCC Room, where RIO - 1 will be Left
Road Control/MCC. RIO panel 2 will be in the Right ROAD Inside the Tunnel and RIO Panel 3 will be in the
Left Road Inside the Tunnel.
Components Designed based on the below requirement

17 Jet Fan RIGHT ROAD
16 Jet Fan LEFT ROAD
QATAR ACADEMY:
MAIN PANEL PLC Panel will be in the Control room/MCC Room, where RIO - 1 & RIO 2 panel will be
inside the Tunnel.
Components Designed based on the below requirement

20 Jet Fan - Tunnel
2.2 Objective
The Main objectives of PLC system are:
Monitor all equipments and instruments in the Tunnel.

Control of various equipments such Jet Fan VFD, Temperature, Vibration, CO, NO, NO2 Level,
Visibility Level & Air Velocity Level
Store and retrieve historical date like level, flow, pressure etc.
Store Alarms in SCADA.
Logging of operational parameters in terms of trends, events & alarms in SCADA.
Provide overall plant controls from SCADA station or panel mounted HMI.
Note: SCADA will be done by others

The complete PLC panel will be provided with backup electrical power by a dedicated UPS. This will help
to keep the control system in healthy state and monitoring the plant parameters even in the complete
power failure state. This UPS will be supplied by others
The SCADA system will record the critical operating data of Jet Fans. The data can be retrieved from the
system (up to the last log) even after complete shutdown, for plant parameter analysis. The system will
not restart automatically on power restoration. Operator intervention is required to acknowledge/
Reset faults.
The Control system comprises of PLC system with its CPU, Power Supplies, I/O Cards, Ethernet switch,
DC power supply for field interrogation, interface relays, terminals etc housed inside the control panel.
Both SCADA work station (supplied by others) & panel mounted HMI will be communicating with PLC on
a High-speed Ethernet network for DATA exchange.
PLC/SCADA system is being engineered using Siemens SIMATIC S7-400H, 412-5H System PLC with
SCADA software. The Panel Mounted HMI will be Siemens SIMATIC HMI TP1500 Comfort, Comfort
Panel
The FDS provides the conceptual basis for the control system and will be further supported by
specifications and design documents forming the contents of the total system documentation.
This document will be supported further by specifications and design documents forming the contents
of the total system documentation.
We have endeavored to provide system components that comply with Contract specifications

2.3 Purpose
The purpose of this Functional Design Specification is to detail the manner in which it is intend to
implement the control system to meet the requirements of the Dukhan Tunnel specifications. This
document describes the Hardware and the Software of the PCP & associated PLC based control system.
The purpose of this document is not intended to address how the control functions will be implemented
but to address what functions are available.
How the functions are implemented in the PLC and PCP logic will be covered in the subsequent software
design stage and the Control Philosophy.
2.4 Reference Documents
Item Drawing. / document description

1 Material Submittal
2 P&ID
3 System Architecture
4 PLC, I/O List
5 Control Philosophy
Main Panel & RIO Panel GA and Wiring
6 drawings
7 Layout Drawing
8 Cause & Effect Drawings
9 Set Point & Alarm Table

2.5 Glossary of Terms
AI Analog Input
AO Analog Output
CPU Central Processing Unit
DI Digital Input
DO Digital Output
ENET Ethernet Network
EWS Engineering Work Station
FDS Functional Design Specification
GA General Arrangement
H/W Hardware
HMI Human Machine Interface
I/O Input and/or Output
MCC Motor Control Centre
MCB Miniature Circuit Breaker

OWS Operator Work Station
PA Process Automation
PC Personal Computer
PCP Process Control Panel
PLC Programmable Logic Controller
PSU Power Supply Unit
P&ID Process & Instrument Diagram
SCADA Supervisory Control & Data Acquisition
PS Pumping Station
S/W Software
TCP/IP Transmission Control Protocol / Internet Protocol

The following definitions are used throughout this document:
Rack : An I/O chassis having many slots to hold I/O Modules

Slot : A physical position in a rack.
Card : A single Module
Channel : A single input or output signal wired to module
2.5 Hardware & Software System Associated with PLC Panel
The following hardware / Software systems are supplied for his project: -
Control Panel
Siemens based PLC System Hot Redundancy system
Modbus TCP/IP Network, Modbus Serial Network
HMI workstation
Configured PLC application program using SIMATIC S7 Step7 Prof 2010 SR4/V14
SP1software Each of these items is described in detail below.
2.6 PLC Control Panel (PCP)
One fully assembled, completely wired, factory tested PLC panel completely will be supplied as part of
the control system. PCP will have front access only Cable entry shall be bottom entry only as per project
requirement. Wire colors and wiring segregation within PCP will be in full compliance to the project
specifications & will be detailed in control panel wiring drawings submission for approval prior to
manufacturing.
2.7 PLC System
The PLC will be Siemens Hot standby PLC. The I/Os will be communicating with CPU over RIO Network.
HMI/SCADA station will be communicating with PLC via High Speed Ethernet Network.
The PLC processors will be installed in a Hot Backup configuration with dual redundant processors and
simplex remote I/O. Redundancy will only be configured for CPU, Power Supply & Remote I/O
Communication.
The backup changeover and communications is controlled by Coprocessor and is invisible to operations.
Change over occurs automatically upon processor, power supply, chassis, network card failure or mode
change from Run to Program. The primary and secondary processors along with associated hardware
will be located in Main PLC Panel.

A panel mounted HMI will be supplied for local graphical interface on panel. The application will run on
SIMATIC HMI TP1500 Comfort Panel which will communicate with the Siemens PLC via Modbus TCP/IP
network.
SCADA station (OWS) will be supplied by others for the local graphical interface. The application will run
on professional grade Desktop PC which will communicate with the Siemens PLC via Modbus TCP/IP
network. As a part of scope engineering laptop will be supplied. PLC programming software SIMATIC S7
Step7 Prof 2010 will be installed on this PC for programming / modifications & debugging later.
2.8 Hot Standby System
A Siemens Hot Standby system requires racks configured with identical hardware, software, and
firmware. One of the controllers (PLC) functions as the Master CPU controller and the other as a Standby
CPU controller.
The Primary CPU updates the Standby CPU each scan through the FO link.
The Master CPU and Standby CPU communicate constantly monitoring the health of the system.
If the Master CPU stops, the Standby CPU takes control within one scan.
Purpose of a Hot Standby System
Siemens Hot Standby with step7 system can be used when downtime cannot be tolerated. Hot
standby systems deliver high availability through redundancy. A hot standby system consists of
two identical configurations.
One of the two processors act as the Master CPU controller, and the other acts as the Standby CPU
controller. The Master CPU controller runs the application program and operates the remote I/O.
Either controller can be put in the Master CPU state, but the other must be in the Standby CPU
state or offline.
Master CPU and Standby CPU Controllers
The Master CPU controller:

Executes the whole application program (first section included),
Controls the remote I/O, and
Updates the Standby CPU controller after every scan (program cycle).
If the Master CPU controller stops, the Standby CPU controller takes control within one scan.

To determine if the Master CPU controller has stopped, note controllers status displayed in the
Facia LED and the RIO Heads status displayed by the RIO Heads LEDs.
The Standby CPU controller:
Executes only the first section of the application program,
Checks out the availability of the CPU and CRP modules, and
Does not control the remote I/O.
NOTE: As the first section of the program is also executed by the Standby CPU controller, do not
use (in the first section) Timer events or any logic which controls the process and the
communication.
Switchover Capability
One of the two controllers may function as the Master CPU controller and the other as the
Standby CPU controller.
Master CPU and Standby CPU states are switchable. Therefore, if one of the two controllers are
functioning as the Master CPU controller, the other must be in Standby CPU mode. Otherwise,
the second controller is in the default mode, which is offline.
The remote I/O is controlled by the Master CPU controller.
Monitoring the System

The Master CPU and the Standby CPU controllers communicate with each other constantly to
monitor the functionality of the system.
If the Master CPU controller stops, the state of the controllers is switched. The Standby CPU
controller becomes the Master CPU, executes the application program, and controls the remote
I/O.
If the Standby CPU controller stops, the Master CPU controller continues to run without
redundancy and acts as a stand-alone system.
Online Modification
It is possible to make I/O configuration changes when the PLC is in RUN mode, and more
especially:
Add a module (discrete or analog) in a free slot,
Delete a module (discrete or analog),

Modify the configuration parameters of a module (discrete or analog).
Power Cycle
On power cycle, the controller automatically detects the Master CPU. The second system
automatically becomes the Standby CPU.
Description of the Hot Standby

The Master CPU PLC executes the application program and controls the remote I/O process. If a
Standby CPU is present, the Master CPU sends application data and I/O to it.
Run Standby CPU
The PLC indicates that it is running well and is ready to take over the process if the Master CPU
stops.
Run Offline
The PLC executes the complete application program but the I/O is not written. This state is
either manually activated or the CPU detects it itself.
Stop (Offline)
The PLC executes neither the application program nor controls the process.
The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at
the same time.
Stop (Offline)
The PLC executes neither the application program nor controls the process.
The run offline and the stop offline state can occur in the Master CPU and in the Standby CPU at
the same time.
2.9 Controller
High performance CPU is used to control and monitor the whole system.
The system also offers the following benefits
Distributed control which reduces downtime
Programming/Trouble shooting from work station having engineering softwares.
IEC 61131-3 compliant ladder and function block programming features.
For details specification please refer the data sheets attached in the material submittal.

2.9 PLC System Configuration
a. Panel Location:
Dukhan road Tilted interchange tunnel Main PLC

Dukhan road Tilted interchange tunnel RIO -1
Dukhan road -Tilted interchange tunnel- RIO-2
Dukhan road -Tilted interchange tunnel- RIO-3
Dukhan road Qatar Academy - Main PLC
Dukhan road Qatar Academy RIO-1
Dukhan road Qatar Academy RIO-2
b. Reference Documents:
PLC/SCADA System Architecture
c. Input / Output Assignments
The input / output assignments have been derived from the IO LIST. The I/O lists for
location will be submitted vide separate document PLC IO LIST.
From these documents approximate I/O quantities envisaged are:
Total I/O Points for Qatar Academy Tunnel
Digital Input 150

Digital Output 72
Analog Input 143
Analog Output 24
Soft Signals - As Required
Total I/O Points for Tilted Interchange Tunnel
Digital Input 246

Digital Output 120
Analog Input 224
Analog Output 41
Soft Signals As required

d. Hardware Configuration PLC Panel

3. RIO Network
3.1 Reference Document
3.1 Overview
Siemens RIO network is a high speed local area network (LAN) that uses commercially available fibre
optic cable and fiber optic media technology.

4. Modbus TCP/IP Network
4.2 Overview
Siemens TCP/IP Ethernet modules make it possible for a Siemens controller to communicate
with devices on an Ethernet network using Modbus TCP/IP protocol. SCADA Workstation-
supplied by OTHERS
4.3 IP Addressing
S.No. Device Description Proposed IP Address

192.168.1.1
1
(+1 address automatically considered when it is in
Hot Standby Processor online)
SIMATIC NET CP 443-1 192.168.1.3
2
(+1 address automatically considered when it is in
Ethernet Module online)
3 SIMATIC HMI TP1500 Comfort 192.168.1.5
HMI
4 SCADA Workstation - BY OTHERS 192.168.1.6
5 ENGINEERING LAPTOP 192.168.1.7
6 Reserved 192.168.1.8 to 192.168.1.10

5. Profinet Network
5.2 Overview
SIMATIC ET 200 SP, Profinet Interface Module module is used to communicate with different
devices to collect the data. Each RIO panel has got separate Profinet module to communicate
with the other devices.

6. TOUCH Panel HMI
6.2 Overview
Following two operator interfaces will be provided based SCADA station- supplied by others. Panel
mounted Operator panel (HMI).
SCADA station- supplied by others as well as panel mounted HMI will provide full monitoring and control
of the complete pumping station. SCADA work station will be configured for the following additional
work. Historical Data Logging Historical trending, backup and archive.
Engineering software shall be installed on laptop supplied along with the system. This will enable the
system engineer to modify/debug the PLC/HMI application software at later date on the laptop itself
and do necessary upload /download application program to PLC or panel mounted HMI application
program without any additional requirements.

7. PLC Cabinet
7.1 Overview
There are totally 7 Panels in the system. To be in symmetry, all specifications for the control panel shall
be fabricated in Sheet steel for Main panel, RIO panel and RIO LV panel. Rest of them shall be Stainless
steel wall mounted enclosure. Sufficient spare space will be provided in control panel for future
requirements. Control panel houses PLCs, I/O Chassis, relays, 24V DC Power Supply Unit, MCBs,
terminals etc.
7.1 Panel Dimensions
Height (mm) Width (mm) Depth (mm) PANEL REFERENCE

2000 800 800 MAIN PANEL- TILTED INTERCHANGE TUNNEL PANEL
1200 800 300 RIO PANEL 1
1200 800 300 RIO PANEL 2
1200 800 300 RIO PANEL 3
2000 800 800 MAIN PANEL- QATAR ACADEMY MAIN PLC PANEL
1200 800 300 RIO PANEL 1
1200 800 300 RIO PANEL 2
7.2 Panel Manufacturer
Panel enclosure Manufacturer - RITTAL, Hoff Man or Equivalent
7.3 Panel Access
Panel access shall be front access only.

7.4 Panel Accessories
The panel will be fitted with: -

Gland plates
Mounting plates
Lifting Hooks
Key locks
Drawing Pocket
Panel lights with door switch
Fan and filters.
Hygrostat and heaters
7.5 Panel Components
Control Panel will be fitted with the following Components.
Siemens PLC hardwares.
24VDC power Supply unit (Redundant configuration)
230 VAC socket outlet with MCB.
Enclosure light for each cabinet (door activated)
Mains Isolators.
AC + DC power distribution equipment.
Interface relays with LED indication.
Fused and normal feed through terminal blocks.
Fan / Air Filters.
Temperature Switch.
Heater / Thermostat.

7.5 Power Supply Management
Complete control system including, PLC hardware, instrumentation, panel HMI, will be powered through
UPS. UPS will be supplied by others
7.6 Panel Finish
The panel color shall be RAL 7035 for sheet steel. Stainless steel shall be colorless.
8. System Failure
8.1 PLC System Failure
PLC system is offered in a hot backup configuration which means the failure of one processor sub
system will not lead to a total system shutdown. Processor sub system comprises of power supply,
chassis, CPU. Failure of any one of these modules will result in switchover to the hot standby secondary.
Switchover is bump less. Both sub systems are identical. Whichever sub system completes the power up
sequence first, assume the role of Master. The program is downloaded to the Master and standby
processor. Proposed PLC platforms support module hot swapping facility which means any faulty
modules can be replaced online without shutdown of PLC system. Failure of any sub system will be
logged as high priority alarm in HMI/SCADA system.
8.3 HMI/SCADA FAILURE
Both HMI & SCADA work station will be working in parallel. In case of failure of any HMI, complete plant
will be still available for monitoring from SCADA work stations. Similarly, in case of failure of SCADA
work station, PLC System can be monitored and controlled through HMI. In case of SACDA work station
failure, parameter logging will be un-available until the workstation operation is restored. SCADA will be
supplied by Others.
8.3 Power Supply Failure
The 24VDC field power supply also will be provided with the redundant configuration. If there is any
failure of primary power supply, secondary power supply will keep the plant operating. Failure of any
power supply shall be logged as common utility alarm on HMI/SCADA for operators attention.

8.4 RIO Communication Failure
In the event of any one RIO communication network link failure, Communication will switch over to
other redundant control link without interruption. Failure of RIO link will be logged as high priority alarm
on HMI/SCADA station.
9. HMI Configuration
Customized application developed through Siemenss SIMATIC S7 Step7 Prof 2010 Designer
software runs on the HMI.
HMI configuration for this application consists of: -

Configuration of Screen Utilities
Configuration of Security system
Configuration of Graphic Screens
Configuration of Alarm Management System
Configuration of Data Logging System applicable to SCADA work station only. SCADA
will be supplied by OTHERS
9.1 HMI Facilities
a.HMI User Interface

The HMI system acquires real time data from the plant and presents this in a graphical form to
the Control Engineer.
Hierarchical displays are used throughout, allowing the control staff to access detailed displays
via hot areas on the overview screen.
Operator / Engineers will have access to the following facilities, subject to password protection as
documented elsewhere. Monitoring and control of field devices Device status, Alarm monitoring.

b. HMI System Functions
All displays maintain a common look and feel. The interface is configured to meet the
requirements of the project with Hierarchical displays utilized to aid operation of the overall
system.
c.HMI Graphical User Interface
The graphical user interface is based on standard Siemens Designer functions and consists of user
configurable colour graphic displays, which provide overviews of various sections of the pumping
station.
The Human-machine-interface is operated via user-friendly commands and menus supplemented

by Touch option. It provides user-defined color graphic trends, and alarms.
Application can be edited / expended using Siemens Programming software. Application enables
part(s) of a graphical window to be iconized. Selection of an icon causes a sub window to pop-up
on top of the graphical window. Sub windows may be used to display detailed process mimics or
simply tabulate measured and calculated values.
The HMI Graphical Page comprises of:
Static (fixed) background, i.e. shapes and characters with a permanent pipeline or process layout.
Dynamic foreground, i.e. shapes and characters, which represents dynamic information in the
database and therefore change in time, these can be changed manually from the display.
The dynamic foreground includes the following display facilities:
Alphanumeric fields, display dynamic database information. Different colors are employed to
identify in/out range, valid/invalid etc.
Symbols show the status flag or value of database information by means of graphical attributes,
such as color or additional symbols.

9.2 Screen Utilities
A few operator functions are available on graphic screens as described below.
a. Control of Field Devices
On selected screens, it is possible for an operator to open and close valves (Not Applicable for this
Project) and start Forward /Reverse / stop motors. This is achieved by pointing to the item on the
screen, Clicking and selecting the desired control action from the pop up list of commands.
b. Control Selections Available
Latest windows pull-down menu features are invoked on each control screen opening screen selection
popup. Screen selection popup has following pushbuttons for the following purposes: -
Pushbutton Description Function

Screen Open any plant screen configured in
HMI
Trend Displays Trend screen
Alarm Summary Displays Alarm Summary Page
Set points Display Set points Screen
Following features are available directly on individual screen
Alarm Acknowledge Silences Audible Alarm

Alarm Reset Reset Alarm
Log In Display Log in Window
Log Out Log Out from the system to Default
settings
Alarm Banner Display Latest Alarm

9.3 Security System
A comprehensive security system is configured to ensure overall integrity of the control system.
Four levels of security are configured for the following personnel: -
Default
Operator
Supervisor
Engineer
a. Default Security
The system will boot up with default security level
b. Security Group definition
Group 1 Group 2 Group 3 Group 4 Group 5

Name Manager Engineer Supervisor Operator Default
Manager Engineer
Default Password 1 1 Sup1 Opr1 NIL
View X X X X X
Application Shutdown X X
Trend X X X X X
System Configuration X X X X
Security X
Alarm Summary Display X X X X X
Tag Group Editor X X X
Security Areas/ Functions X X
Main Menu X X X X X
Control Override X X X
Set point Access X X
Note: X Access Allowed

9.4 HMI Graphic Screens
Each Graphic screen has following properties:
Header section: Common top header on every screen will provide access to following
Screen Selection
Screen Description
Date/ Time
Footer
Alarm Acknowledge
Alarm Reset
Log in
Log out facility
One Line Alarm Banner
Screen Selection
Screen selection tab opens a popup screen showing various sections of plant. Operator can click
on any button to display the relevant screen.
Alarm Banner
A single line alarm banner provided on the header screen displays the most recent alarm
Alarm Acknowledge
Alarm can be acknowledged from any screen by clicking on alarm acknowledged button
Date & Time

HMI current date & time are displayed on every screen
Linking to another Screen
Each graphic screen provides to & from linking with the relevant pages
Events/Alarms display:
LL, L, H or HH event/alarms are also be displayed in form of text along with each relevant
transmitter indicator for effective information.

Popup (for equipments):

Each pump/valve details can be accessed by clicking on its symbol.
All status/controls can be accessed from the popup screens.
Colors
Dynamic States of each Pump/Valve are represented by a different color as per specification
Running and Normal - Green Colour

Stopped and normal - White Colour
Fault Unacknowledged - Yellow Steady
Selected in Auto - Blue
Danger in Operation - Red
ACB/MCCB On - White
Valve Open - Green (Not Applicable)
Valve Closed - White (Not Applicable)
All lines colors are according to International Standards for HMI.

Trend Selection Screens on SCADA work station only
Trend screen has default access
Utilized for monitoring only
Trend screen has link to various configured trends groups
Control System Status / Monitoring screen

This screen has default access
Utilized for monitoring only
This graphical screen depicts the status of overall control system including PLC,I/O Network &
SCADA Interfacing:
Status of each node/network is displayed for maintenance ease
Process / Timer Set Point Adjustments popup screen

This screen has supervisor access
Provides facility to adjust & monitor important timer set points

Alarm Management System
SCADA has a powerful alarm handling system that is utilized for this project. All alarms are displayed /
logged as a clear message indicating condition, time and date stamped. Alarms will be configured with
various categories and displayed in the same sequence. Every alarm will be logged with date, time,
category, Tag Name & Tag Description. Alarm summary will have additional information of tag
acknowledged time. Latest alarm depending on category will be displayed on TOP.SCADA system
supplied by OTHERS
Alarm Banner
A single line alarm banner is reserved on the bottom of each screen to annunciate an alarm
condition. If two alarms are raised simultaneously, the alarm with the highest priority is displayed
first.
Alarm Logging
Alarms are constantly monitored in background at scan rates defined during configuration.
Critical alarms are assigned high scan rates; non-critical alarms are scanned at a slower rate. The
alarms are logged to any of two locations dependent on severity of the alarm. Critical alarms are
logged to: - Screen & Hard Disk Non-critical alarms are logged to Screen
Note: Alarm logging shall be available in SCADA only. SCADA will be supplied by others.
Alarm Summary Screen

All alarms are automatically sent to the alarm summary page. Each alarm is time and date
stamped. Colour coding are used to distinguish Alarm. Alarm has been acknowledged. From the
screen, an operator may acknowledge, cancel or clear one of multiple alarm conditions.
Alarm Conditions
Configured alarm conditions are as per P&ID and Control Philosophy requirement.
Data logging System Only on SCADA work station

Data logging models are configured for the variables as per P&ID and Control Philosophy
Requirement.

Example HMI SCREEN for Jet Fan Parameter

10 PLC Software Configuration
Siemenss SIMATIC S7 Step7 Prof 2010 software will be used for ladder logic development. The
programming will be structured in such a way that it simplifies
maintenance, creates an efficient design process, minimizing development errors.
10.1 PLC Program Development Overview
Program will be developed using IEC 61131-3 compliant interface, symbolic programming with
structures and arrays to reduce development time.
Program utilizes parameter based addressing which enhances the readability of logic Process
specific functions will be developed with some common methodology.
Analog scaling and alarming will be done in the PLC. If any calculations to will be done in PLC.
Logic will be Developed Ladder Language or FBD
Standardized user defined blocks will be used for programming for maintenance ease.
Total Run Hours will have calculated with Cumulative Values
PLC Program File Configuration:
The program structure will be hierarchical in nature. Program files will be assigned according to
the function performed. Hence program files will be segregated according to function type i.e.
Scaling, Alarms, Communication, equipment controls, PID Control, Totalization etc.

11 Safety Consideration
As part of the process, the wrong operation of the control system may lead to situations
arising which pose hazards to operating personnel.
The design of the control system is such as to avoid the occurrence of any kind of hazards due
to various failures and to minimize the magnitude of such hazards that do arise. The following
describe aspects of the control system, which may have a safety implication.
a. Safe States on Failure
If the communications to the communication adapter fails or a processor fault is detected,

the outputs on all modules in that chassis will return to the fail safe condition i.e. Off
Condition.
b. Sequence Operation
Where the control system detects a potentially hazardous situation arising indicated by out of
range parameters, the plant sequence shuts down in a controlled manner, and an alarm is
raised. Eg process upset/ process parameters are outside safe limits.
c. Processor Power Failure
Upon restoration of power following power failure, all sequences are initialized in their
quiescent state, irrespective of their state prior to the power failure. Operator intervention
required to restart the plant again.
d. Fail safe design considerations
All the alarm signals like LL or HH levels, trip signals etc will be wired using break to fail
philosophy. This will ensure the safe operation where the alarm is due to fuse failure or
wire disconnection.
12 Acceptance Criteria
a. System Testing
Testing will be conducted to ensure that the control system performs in accordance with the
Functional Design Specification and the control Philosophy. A System Test procedure is
generated to list the hardware and software tests to be performed.
b. Test Format & Content
The System Test Specification is a working document that serves as the Test Log. The Test
Specification consists of test sheets, which are completed during the testing of the system.
c. Factory Acceptance Testing
Factory Acceptance Test are performed which enables us to demonstrate to Client that the
System has been tested and performs in accordance with the Functional Design Specification and
the control Philosophy prior to the shipment to make sure all the PLC/HMI hardwares are
functioning properly. Complete Graphics and sequence test are performed during factory
acceptance test. A detailed FAT procedure is being submitted (attached as an annexure to this
document).
d. Serial Communication Testing
This must be carried out at site commissioning since no slave devices shall be available during
FAT.
e. Site Acceptance Testing
Site Acceptance Test will be performed which enables us to demonstrate that the System has
been tested and performs in accordance with the Functional Design Specification and the control
Philosophy during Commissioning. During this test all the functions, graphics and alarms are
demonstrated and witnessed by client representatives. A detailed SAT procedure will be
submitted for this to conduct the SAT.

13 Documentation
The following documents will be provided on completion of the commissioning phase of the
project as as-built:
PLC, I/O list

PLC System Architecture Drawing
As built GA Drawings for control panel
As built Wiring Schematic Drawings for control panel
Signed FAT / SAT procedure documents
HMI screen prints
Operation and Maintenance Manual
Soft copy of the PLC/HMI Software
Relevant hardware user manuals
HMI Operation Manual

14 Bill of Material
14.1 Bill of Material for PLC & RIO Panel
SR.
DESCRIPTION MAKE PART NO QTY UNIT
NO
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-MAIN RACK
TILTED INTERCHANGE TUNNEL MAIN PLC PANEL
PLC HARDWARE
SIMATIC S7-400H, 412-5H

System-Bundle H-System
With 1 X UR2-H, W/O
Memory Card, 2 X PS 405
1 10A, DC 24/48/60V, 4 X SIEMENS 6ES7400-0HR51-4AB0 1 Nos.
Sync-Module 10M, 2 X
Sync-Cable 1M, 2 X CPU
412-5H, 4 X Back-up
Batteries
SIMATIC S7,Ram Memory
2 SIEMENS 6ES7952-1AM00-0AA0 2 Nos.
Card 4MB
SIMATIC Modbus/TCP
3 SIEMENS 6AV6676-6MB30-3AX0 1 Nos.
Red for S7-400 H
4 SIMATIC NET CP 443-1 SIEMENS 6GK7443-1EX30-0XE0 2 Nos.
SIMATIC ET 200
5 SP,Profinet Interface SIEMENS 6ES7155-6AU00-0CN0 1 Nos.
Module
SIMATIC ET 200 SP,Bus
6 SIEMENS 6ES7193-6AR00-0AA0 1 Nos.
Adapter
SIMATIC ET 200 SP,Digital

7 SIEMENS 6ES7131-6BH00-0BA0 7 Nos.
Input Module 16DI

SIMATIC ET 200 SP,
8 Digital Output Module SIEMENS 6ES7132-6BH00-0BA0 4 Nos.
16DO,
SIMATIC ET 200
9 SP,Analog SIEMENS 6ES7134-6GF00-0AA1 6 Nos.
Input.Module.8AI
SIMATIC ET 200
10 SP,,Analog Output SIEMENS 6ES7135-6HD00-0BA1 6 Nos.
Mod.4AO
SIMATIC ET 200 SP,Base
11 SIEMENS 6ES7193-6BP00-0BA0 18 Nos.
UnitBU15-P16+A0+2B
SIMATIC ET 200 SP,Base

12 SIEMENS 6ES7193-6BP00-0DA0 5 Nos.
UnitBU15-P16+A0+2D
SIMATIC ET 200
13 SP,Shielding Terminals SIEMENS 6ES7193-6SC00-1AM0 2 Nos.
and Plates
SIMATIC ET 200 SP
14 SIEMENS 6ES7137-6AA00-0BA0 1 Nos.
Communication Module
SCALANCE X204-2
15 SIEMENS 6GK5204-2BB10-2AA3 4 Nos.
Managed IE Switch
SITOP PSU200M
16 Stabilized Power Supply SIEMENS 6EP1334-3BA10 2 Nos.
Unit
SITOP PSE202U
17 Redundancy Module SIEMENS 6EP1961-3BA21 1 Nos.
Input/Output
SIMATIC HMI TP1500
18 SIEMENS 6AV212-0QCO2-0AX0 1 Nos.
Comfort ,Comfort Panel
SOFTWARE
SIMATIC S7 Step7 Prof

2010 SR4/V14 SP1 Combo
INCL. TIA Portal, Floating
License For1 User, E-SW,
1 SW And Docu. On DVD, SIEMENS 6ES7810-5CC11-0YA5 1 Nos.
License Key On USB Stick ,
Class A, 5/6 Languages
(GE,EN,FR,IT,SP)/(CN),
Executable Under
Windows XP For2010
Only Windows 7 For 2010
& V14 SP1, Windows 8.1
For V14 SP1 Only
Reference -HW: S7-
300/400 (S7-1200/1500)
PANEL & SWITCHGEARS
Compact Encloures
1 2000(H) X 800(W) X RITTAL/ REPUTED TS8005.500 1 Nos.
800(D)
Single C/O Relay with
2 PHOENIX 2966171 64 Nos.
Base 24VDC
3 MCB 6A SIEMENS _ 4 Nos.
4 MCB10A SIEMENS _ 3 Nos.
5 Panel Light 240VAC REPUTED _ 2 Nos.
6 Door Limit Switch RITTAL/ REPUTED SK4127.010 2 Nos.
7 Universal Socket REPUTED _ 1 Nos.
8 0uter filter unit RITTAL/ REPUTED 3240.200 3 Nos.
9 Fan and filter unit RITTAL/ REPUTED 3240.100 1 Nos.
10 Thermostat ALFA THV2 1 Nos.
Feed Through Terminal

11 PHOENIX 3044076 269 Nos.
BlockUT 2.5

12 PHOENIX 3074169 263 Nos.
Block UT 4-HESI

Block UT 10
Ground Modular
Terminal Block UT-10PE
Group Maker Carriers-

UBE/D N+C
16 End Cover -D-UT 2,5/10 PHOENIX 3047028 29 Nos.
17 End Clamp-E/NS 35 N PHOENIX 800886 70 Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL-RIO-1
SR.
DESCRIPTION MAKE PART NO MODEL QTY UNIT
NO
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL
TILTED INTERCHANGE TUNNEL RIO-1
PLC HARDWARE
SIMATIC ET 200
SIMATIC
SERIES
Module
SIMATIC ET 200 SP,Bus SIMATIC

Adapter SERIES
SIMATIC ET 200
SIMATIC
3 SP,Digital Input SIEMENS 6ES7131-6BH00-0BA0 6 Nos.
SERIES
Module 16DI
SIMATIC ET 200 SP,
SIMATIC
4 Digital Output Module SIEMENS 6ES7132-6BH00-0BA0 4 Nos.
SERIES
16DO,

SIMATIC ET 200
SIMATIC
SERIES
Input.Module.8AI
SIMATIC ET 200
SIMATIC
SERIES
Mod.4AO
SIMATIC ET 200
SIMATIC
7 SP,Base UnitBU15- SIEMENS 6ES7193-6BP00-0BA0 2 Nos.
SERIES
P16+A0+2B
SIMATIC ET 200
SIMATIC
8 SP,Base UnitBU15- SIEMENS 6ES7193-6BP00-0DA0 6 Nos.
SERIES
P16+A0+2D
SIMATIC ET 200
SIMATIC
9 SP,Shielding Terminals SIEMENS 6ES7193-6SC00-1AM0 1 Nos.
SERIES
and Plates
SIMATIC ET 200 SP
SIMATIC
10 Communication SIEMENS 6ES7137-6AA00-0BA0 1 Nos.
SERIES
Module
SCALANCE X204-2 SIMATIC
Managed IE Switch SERIES
SITOP PSU200M
SIMATIC
12 Stabilized Power SIEMENS 6EP1334-3BA10 1 Nos.
SERIES
Supply Unit
PANEL & SWITCHGEARS
Compact Encloures HOFFMAN/

M1200800300
1 1200(H) X 800(W) X SCHNEIDER M1200800300GSS 1 Nos.
GSS
300(D) / REPUTED
Single C/O Relay with

2 PHOENIX 2966171 2966171 64 Nos.
Base 24VDC
3 MCB 6A SIEMENS _ _ 3 Nos.
4 MCB10A SIEMENS _ _ 1 Nos.
5 Panel Light 240VAC REPUTED _ _ 1 Nos.

RITTAL/
6 Door Limit Switch SK4127.010 SK 1 Nos.
REPUTED
Feed Through
7 PHOENIX 3044076 3044076 250 Nos.
Terminal BlockUT 2.5
Feed Through
8 Terminal Block UT 4- PHOENIX 3074169 3074169 244 Nos.
HESI
Feed Through
9 PHOENIX 3044160 3044160 2 Nos.
Terminal Block UT 10
Ground Modular
10 Terminal Block UT- PHOENIX 3044173 3044173 1 Nos.
10PE
11 PHOENIX 803122 0803122 12 Nos.
UBE/D N+C
End Cover -D-UT

12 PHOENIX 3047028 3047028 12 Nos.
2,5/10
13 End Clamp-E/NS 35 N PHOENIX 800886 800886 28 Nos.
SR.
NO
PLC HARDWARE
SIMATIC ET 200
SIMATIC
SERIES
Module

SIMATIC ET 200 SIMATIC
SP,Bus Adapter SERIES
SIMATIC ET 200
SIMATIC
3 SP,Digital Input SIEMENS 6ES7131-6BH00-0BA0 2 Nos.
SERIES
Module 16DI
SIMATIC ET 200 SP,
SIMATIC
4 Digital Output SIEMENS 6ES7132-6BH00-0BA0 0 Nos.
SERIES
Module 16DO,
SIMATIC ET 200
SIMATIC
SERIES
Input.Module.8AI
SIMATIC ET 200
SIMATIC
SERIES
Mod.4AO
SIMATIC ET 200
SIMATIC
7 SP,Base UnitBU15- SIEMENS 6ES7193-6BP00-0BA0 10 Nos.
SERIES
P16+A0+2B
SIMATIC ET 200
SIMATIC
8 SP,Base UnitBU15- SIEMENS 6ES7193-6BP00-0DA0 3 Nos.
SERIES
P16+A0+2D
SIMATIC ET 200
SIMATIC
9 SP,Shielding SIEMENS 6ES7193-6SC00-1AM0 3 Nos.
SERIES
Terminals and Plates
SIMATIC ET 200 SP
SIMATIC
10 Communication SIEMENS 6ES7137-6AA00-0BA0 1 Nos.
SERIES
Module
SCALANCE X204-2 SIMATIC
Managed IE Switch SERIES
SITOP PSU200M
SIMATIC
SERIES
Supply Unit
PANEL & SWITCHGEARS

M120080030
1 1200(H) X 800(W) X SCHNEIDER M1200800300GSS 1 Nos.
0GSS
300(D) / REPUTED

RITTAL/
REPUTED
Feed Through
6 PHOENIX 3044076 3044076 144 Nos.
Terminal BlockUT 2.5
Feed Through
HESI
Feed Through
8 PHOENIX 3044160 3044160 2 Nos.
Terminal Block UT 10
Ground Modular
9 Terminal Block UT- PHOENIX 3044173 3044173 1 Nos.
10PE
Group Maker
10 PHOENIX 803122 0803122 17 Nos.
Carriers-UBE/D N+C
End Cover -D-UT

11 PHOENIX 3047028 3047028 17 Nos.
2,5/10

SR.
NO
PLC HARDWARE
SIMATIC ET 200
6ES7155-6AU00- SIMATIC
1 SP,Profinet Interface SIEMENS 1 Nos.
0CN0 SERIES
Module
SIMATIC ET 200 6ES7193-6AR00- SIMATIC

2 SIEMENS 1 Nos.
SP,Bus Adapter 0AA0 SERIES
SIMATIC ET 200
6ES7131-6BH00- SIMATIC
3 SP,Digital Input SIEMENS 21 Nos.
0BA0 SERIES
Module 16DI
SIMATIC ET 200 SP,
6ES7132-6BH00- SIMATIC
4 Digital Output SIEMENS 0 Nos.
0BA0 SERIES
Module 16DO,
SIMATIC ET 200
6ES7134-6GF00- SIMATIC
5 SP,Analog SIEMENS 10 Nos.
0AA1 SERIES
Input.Module.8AI
SIMATIC ET 200
6ES7135-6HD00- SIMATIC
6 SP,,Analog Output SIEMENS 0 Nos.
0BA1 SERIES
Mod.4AO
SIMATIC ET 200
6ES7193-6BP00- SIMATIC
7 SP,Base UnitBU15- SIEMENS 8 Nos.
0BA0 SERIES
P16+A0+2B
SIMATIC ET 200
6ES7193-6BP00- SIMATIC
8 SP,Base UnitBU15- SIEMENS 4 Nos.
0DA0 SERIES
P16+A0+2D
SIMATIC ET 200
6ES7193-6SC00- SIMATIC
9 SP,Shielding SIEMENS 2 Nos.
1AM0 SERIES
Terminals and Plates

SIMATIC ET 200 SP
6ES7137-6AA00- SIMATIC
10 Communication SIEMENS 1 Nos.
0BA0 SERIES
Module
SCALANCE X204-2 6GK5204-2BB10-
11 SIEMENS 2 Nos.
Managed IE Switch 2AA3
SITOP PSU200M
Supply Unit
PANEL & SWITCHGEARS

M120080 M1200800300
1 1200(H) X 800(W) X SCHNEIDER/ 1 Nos.
0300GSS GSS
300(D) REPUTED
SK4127.0
5 Door Limit Switch RITTAL/ REPUTED SK 1 Nos.
10
Feed Through
6 Terminal BlockUT PHOENIX 3044076 3044076 136 Nos.
2.5
Feed Through
HESI
Feed Through Terminal Block UT PHO
8 3044160 3044160 2 Nos.
10 ENIX
Ground Modular Terminal Block PHO

9 3044173 3044173 1 Nos.
UT-10PE ENIX
Group Maker
10 PHOENIX 803122 0803122 17 Nos.
Carriers-UBE/D N+C

End Cover -D-UT
11 PHOENIX 3047028 3047028 17 Nos.
2,5/10
End Clamp-E/NS 35
12 PHOENIX 800886 800886 34 Nos.
N
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY MAIN PLC
SR.
NO
QATAR ACADEMY MAIN PLC
PLC HARDWARE
SIMATIC S7-400H, 412-5H

System-Bundle H-System
With 1 X UR2-H, W/O
Memory Card, 2 X PS 405
6ES7400-0HR51- SIMATIC
1 10A, DC 24/48/60V, 4 X SIEMENS 1 Nos.
4AB0 SERIES
Sync-Module 10M, 2 X
Sync-Cable 1M, 2 X CPU
412-5H, 4 X Back-up
Batteries
SIMATIC S7,Ram Memory 6ES7952-1AM00- SIMATIC
2 SIEMENS 2 Nos.
Card 4MB 0AA0 SERIES
SIMATIC Modbus/TCP 6AV6676-6MB30- SIMATIC
3 SIEMENS 1 Nos.
Red for S7-400 H 3AX0 SERIES
6GK7443-1EX30- SIMATIC
4 SIMATIC NET CP 443-1 SIEMENS 2 Nos.
0XE0 SERIES
SIMATIC ET 200
6ES7155-6AU00- SIMATIC
5 SP,Profinet Interface SIEMENS 1 Nos.
0CN0 SERIES
Module
SIMATIC ET 200 SP,Bus 6ES7193-6AR00- SIMATIC
6 SIEMENS 1 Nos.
Adapter 0AA0 SERIES

SIMATIC ET 200 SP,Digital 6ES7131-6BH00- SIMATIC
7 SIEMENS 8 Nos.
Input Module 16DI 0BA0 SERIES
SIMATIC ET 200 SP, Digital 6ES7132-6BH00- SIMATIC

8 SIEMENS 5 Nos.
Output Module 16DO, 0BA0 SERIES
SIMATIC ET 200 SP,Analog 6ES7134-6GF00- SIMATIC
9 SIEMENS 6 Nos.
Input.Module.8AI 0AA1 SERIES
SIMATIC ET 200 SP,,Analog 6ES7135-6HD00- SIMATIC
10 SIEMENS 6 Nos.
Output Mod.4AO 0BA1 SERIES
SIMATIC ET 200 SP,Base 6ES7193-6BP00- SIMATIC
11 SIEMENS 20 Nos.
UnitBU15-P16+A0+2B 0BA0 SERIES
SIMATIC ET 200 SP,Base 6ES7193-6BP00- SIMATIC

12 SIEMENS 5 Nos.
UnitBU15-P16+A0+2D 0DA0 SERIES
SIMATIC ET 200
6ES7193-6SC00- SIMATIC
13 SP,Shielding Terminals and SIEMENS 2 Nos.
1AM0 SERIES
Plates
SIMATIC ET 200 SP 6ES7137-6AA00- SIMATIC
14 SIEMENS 1 Nos.
Communication Module 0BA0 SERIES
SCALANCE X204-2 6GK5204-2BB10- SIMATIC
15 SIEMENS 2 Nos.
Managed IE Switch 2AA3 SERIES
SITOP PSU200M Stabilized SIMATIC
16 SIEMENS 6EP1334-3BA10 2 Nos.
Power Supply Unit SERIES
SITOP PSE202U
SIMATIC
17 Redundancy Module SIEMENS 6EP1961-3BA21 1 Nos.
SERIES
Input/Output
SIMATIC HMI TP1500 6AV212-0QCO2- SIMATIC
18 SIEMENS 1 Nos.
Comfort ,Comfort Panel 0AX0 SERIES
SOFTWARE
SIMATIC S7 Step7 Prof

2010 SR4/V14 SP1 Combo
INCL. TIA Portal, Floating
License For1 User, E-SW,
6ES7810-5CC11- SIMATIC
1 SW And Docu. On DVD, SIEMENS 1 Nos.
0YA5 SERIES
License Key On USB Stick ,
Class A, 5/6 Languages
(GE,EN,FR,IT,SP)/(CN),
Executable Under

Windows XP For2010 Only
Windows 7 For 2010 &
V14 SP1, Windows 8.1 For
V14 SP1 Only Reference -
HW: S7-300/400 (S7-
1200/1500)
PANEL & SWITCHGEARS
Compact Encloures
1 2000(H) X 800(W) X RITTAL TS8005.500 TS Series 1 Nos.
800(D)
Single C/O Relay with Base
2 PHOENIX 2966171 2966171 80 Nos.
24VDC
3 MCB 6A ABB S202M-C6 S202 4 Nos.
4 MCB10A ABB S202M-C10 S202 3 Nos.
6 Door Limit Switch RITTAL SK4127.010 SK 2 Nos.
7 Universal Socket REPUTED _ _ 1 Nos.
8 0uter filter unit RITTAL 3240.200 3240.200 2 Nos.
9 Fan and filter unit RITTAL 3240.100 3240.100 2 Nos.
19 Thermostat ALFA THV2 THV2 1 Nos.

11 PHOENIX 3044076 3044076 301 Nos.
BlockUT 2.5

12 PHOENIX 3074169 3074169 295 Nos.
Block UT 4-HESI

13 PHOENIX 3044160 3044160 6 Nos.
Block UT 10
Ground Modular Terminal

14 PHOENIX 3044173 3044173 3 Nos.
Block UT-10PE

15 PHOENIX 803122 0803122 29 Nos.
UBE/D N+C
16 End Cover -D-UT 2,5/10 PHOENIX 3047028 3047028 29 Nos.
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-1
SR.
NO
QATAR ACADEMY-RIO-1
PLC HARDWARE
SIMATIC ET 200 SP,Profinet 6ES7155- SIMATIC

1 SIEMENS 1 Nos.
Interface Module 6AU00-0CN0 SERIES
SIMATIC ET 200 SP,Bus 6ES7193- SIMATIC

2 SIEMENS 1 Nos.
Adapter 6AR00-0AA0 SERIES
SIMATIC ET 200 SP,Digital 6ES7131- SIMATIC
3 SIEMENS 2 Nos.
Input Module 16DI 6BH00-0BA0 SERIES
SIMATIC ET 200 SP, Digital 6ES7132- SIMATIC
4 SIEMENS 0 Nos.
Output Module 16DO, 6BH00-0BA0 SERIES

SIMATIC ET 200 SP,Analog 6ES7134- SIMATIC
5 SIEMENS 7 Nos.
Input.Module.8AI 6GF00-0AA1 SERIES
SIMATIC ET 200 SP,,Analog 6ES7135- SIMATIC
6 SIEMENS 0 Nos.
Output Mod.4AO 6HD00-0BA1 SERIES
SIMATIC ET 200 SP,Base 6ES7193- SIMATIC

7 SIEMENS 6 Nos.
UnitBU15-P16+A0+2B 6BP00-0BA0 SERIES
8 SIEMENS 3 Nos.
UnitBU15-P16+A0+2D 6BP00-0DA0 SERIES
SIMATIC ET 200 SP,Shielding 6ES7193- SIMATIC
9 SIEMENS 2 Nos.
Terminals and Plates 6SC00-1AM0 SERIES
SIMATIC ET 200 SP 6ES7137- SIMATIC
10 SIEMENS 1 Nos.
Communication Module 6AA00-0BA0 SERIES
SCALANCE X204-2 Managed 6GK5204- SIMATIC
11 SIEMENS 2 Nos.
IE Switch 2BB10-2AA3 SERIES
SITOP PSU200M Stabilized 6EP1334- SIMATIC

12 SIEMENS 2 Nos.
Power Supply Unit 3BA10 SERIES
PANEL & SWITCHGEARS
HOFFMAN/
Compact Encloures 1200(H) M1200800300 M1200800
1 SCHNEIDER/ 1 Nos.
X 800(W) X 300(D) GSS 300GSS
REPUTED
RITTAL/
REPUTED

6 PHOENIX 3044076 3044076 112 Nos.
BlockUT 2.5

7 PHOENIX 3074169 3074169 106 Nos.
Block UT 4-HESI

8 PHOENIX 3044160 3044160 2 Nos.
Block UT 10

9 PHOENIX 3044173 3044173 1 Nos.
Block UT-10PE

10 PHOENIX 803122 0803122 17 Nos.
UBE/D N+C
DUKHAN ROAD- QATAR ACADEMY & TILTED INTERCHANGE TUNNEL- QATAR ACADEMY RIO-2
SR.
NO
QATAR ACADEMY-RIO-2
PLC HARDWARE
SIMATIC ET 200 SP,Profinet 6ES7155- SIMATIC

1 SIEMENS 1 Nos.
Interface Module 6AU00-0CN0 SERIES
6ES7193- SIMATIC
2 SIMATIC ET 200 SP,Bus Adapter SIEMENS 1 Nos.
6AR00-0AA0 SERIES
SIMATIC ET 200 SP,Digital Input 6ES7131- SIMATIC
3 SIEMENS 7 Nos.
Module 16DI 6BH00-0BA0 SERIES

SIMATIC ET 200 SP, Digital 6ES7132- SIMATIC
4 SIEMENS 4 Nos.
Output Module 16DO, 6BH00-0BA0 SERIES
SIMATIC ET 200 SP,Analog 6ES7134- SIMATIC
5 SIEMENS 6 Nos.
Input.Module.8AI 6GF00-0AA1 SERIES
SIMATIC ET 200 SP,,Analog 6ES7135- SIMATIC
6 SIEMENS 6 Nos.
Output Mod.4AO 6HD00-0BA1 SERIES

7 SIEMENS 18 Nos.
UnitBU15-P16+A0+2B 6BP00-0BA0 SERIES
8 SIEMENS 5 Nos.
UnitBU15-P16+A0+2D 6BP00-0DA0 SERIES
SIMATIC ET 200 SP,Shielding 6ES7193- SIMATIC
9 SIEMENS 2 Nos.
Terminals and Plates 6SC00-1AM0 SERIES
SIMATIC ET 200 SP 6ES7137- SIMATIC
10 SIEMENS 1 Nos.
Communication Module 6AA00-0BA0 SERIES
SCALANCE X204-2 Managed IE 6GK5204- SIMATIC
11 SIEMENS 2 Nos.
Switch 2BB10-2AA3 SERIES
SITOP PSU200M Stabilized 6EP1334- SIMATIC

12 SIEMENS 2 Nos.
Power Supply Unit 3BA10 SERIES
PANEL & SWITCHGEARS
HOFFMAN/
Compact Encloures 1200(H) X M120080030 M120080
1 SCHNEIDER/ 1 Nos.
800(W) X 800(D) 0GSS 0300GSS
REPUTED
RITTAL/
REPUTED

6 PHOENIX 3044076 3044076 90 Nos.
BlockUT 2.5
Feed Through Terminal Block

7 PHOENIX 3074169 3074169 84 Nos.
UT 4-HESI
Feed Through Terminal Block

8 PHOENIX 3044160 3044160 2 Nos.
UT 10

9 PHOENIX 3044173 3044173 1 Nos.
Block UT-10PE
Group Maker Carriers-UBE/D

10 PHOENIX 803122 0803122 12 Nos.
N+C
14.2 Programming Terminal & Accessories
All programming software will be installed on the LAPTOP. It will be possible to modify or
reconfigure PLC / HMI application software from site LAPTOP. All project backups will be
available in the LAPTOP.

Functional Design Specification - Automation System

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Functional Design Specification - Automation System

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Document Reference No: GAS-PRJ-17-037-004 GULFAUTOMATION SYSTEM

BUILDING N0.16, ZONE 24,

Revision Date Purpose/Description Prepared Review Approved

18.06.2017 ISSUED FOR APPROVAL Rajeshwaran Hariprashanna.kS

Functional Design Specification 1 of 51 GAS-PRJ-17-037-004

Functional Design Specification 3 of 51 GAS-PRJ-17-037-004

2. System Overview - PLC

Components Designed based on the below requirement

Components Designed based on the below requirement

The Main objectives of PLC system are:

Monitor all equipments and instruments in the Tunnel.

Note: SCADA will be done by others

Functional Design Specification 5 of 51 GAS-PRJ-17-037-004

2.4 Reference Documents

Item Drawing. / document description

Functional Design Specification 6 of 51 GAS-PRJ-17-037-004

MCB Miniature Circuit Breaker

Functional Design Specification 7 of 51 GAS-PRJ-17-037-004

Rack : An I/O chassis having many slots to hold I/O Modules

2.5 Hardware & Software System Associated with PLC Panel

2.6 PLC Control Panel (PCP)

2.7 PLC System

Functional Design Specification 8 of 51 GAS-PRJ-17-037-004

2.8 Hot Standby System

Purpose of a Hot Standby System

Master CPU and Standby CPU Controllers

The Master CPU controller:

Functional Design Specification 9 of 51 GAS-PRJ-17-037-004

The Standby CPU controller:

Executes only the first section of the application program,

Does not control the remote I/O.

The remote I/O is controlled by the Master CPU controller.

Monitoring the System

Add a module (discrete or analog) in a free slot,

Delete a module (discrete or analog),

Functional Design Specification 10 of 51 GAS-PRJ-17-037-004

Description of the Hot Standby

Run Standby CPU

The system also offers the following benefits

Distributed control which reduces downtime

Programming/Trouble shooting from work station having engineering softwares.

IEC 61131-3 compliant ladder and function block programming features.

Functional Design Specification 11 of 51 GAS-PRJ-17-037-004

Dukhan road Tilted interchange tunnel Main PLC

PLC/SCADA System Architecture

c. Input / Output Assignments

Total I/O Points for Qatar Academy Tunnel

Digital Input 150

Soft Signals - As Required

Total I/O Points for Tilted Interchange Tunnel

Digital Input 246

Functional Design Specification 12 of 51 GAS-PRJ-17-037-004

Functional Design Specification 13 of 51 GAS-PRJ-17-037-004

3.1 Reference Document

PLC/SCADA System Architecture

Functional Design Specification 15 of 51 GAS-PRJ-17-037-004

4.1 Reference Document

PLC/SCADA System Architecture

S.No. Device Description Proposed IP Address

5 ENGINEERING LAPTOP 192.168.1.7

6 Reserved 192.168.1.8 to 192.168.1.10

Functional Design Specification 16 of 51 GAS-PRJ-17-037-004

5.1 Reference Document