CLB21103 Process Instrumentation Experiment 4: Level Measurement

RESULTS
2.1 TABLE 1 : LEVEL MEASUREMENT (Tank T1 as OPEN tank, Heater OFF)
Run I Set I Set II Average

A Suggested Level (mm) 700.0 700.0 700.0
B Actual Level (LG) (mm) 693.0 694.0 693.5
C Actual Level (LI) (mm) 698.0 697.0 697.5
D Temperature (TG) (C) 28.2 28.4 28.3
E Deviation = |B-C| (mm) 5.0 3.0 4.0
Run II Set I Set II Average

E Deviation = |B-C| (mm) 5.0 3.0 4.0
Run III Set I Set II Average

E Deviation = |B-C| (mm) 4.0 3.0 3.5
Run IV Set I Set II Average

E Deviation = |B-C| (mm) 2.0 2.0 2.0
Run V Set I Set II Average

E Deviation = |B-C| (mm) 2.0 1.0 1.5
2.2 TABLE 2 : LEVEL MEASUREMENT (Tank T1 as CLOSED tank, Heater OFF)

E Deviation = |B-C| (mm) 3.0 2.0 2.5

E Deviation = |B-C| (mm) 4.0 2.0 3.0

E Deviation = |B-C| (mm) 2.0 2.0 2.0

E Deviation = |B-C| (mm) 1.0 1.0 0.5

E Deviation = |B-C| (mm) 2.0 1.0 1.5
2.3 TABLE 3 : LEVEL MEASUREMENT (Tank T1 as OPEN tank, Heater ON)

E Deviation = |B-C| (mm) 2.0 1.0 1.5

E Deviation = |B-C| (mm) 2.0 0.0 1.0

E Deviation = |B-C| (mm) 2.0 1.0 1.5

E Deviation = |B-C| (mm) 3.0 1.0 2.0

E Deviation = |B-C| (mm) 3.0 1.0 2.0
2.4 TABLE 4 : LEVEL MEASUREMENT (Tank T1 as CLOSED, tank, Heater ON)

E Deviation = |B-C| (mm) 0.0 1.0 1.0

E Deviation = |B-C| (mm) 0.0 1.0 0.5

E Deviation = |B-C| (mm) 0.0 0.0 0.0

E Deviation = |B-C| (mm) 0.0 1.0 0.5

E Deviation = |B-C| (mm) 0.0 1.0 0.5
SAMPLE CALCULATIONS
Example -
2.1 TABLE 1 : LEVEL MEASUREMENT (Tank T1 as OPEN, Heater OFF)
For (RUN I)
(Run I) - A
+
Average Suggested Level (mm) =
2
700 + 700
=
2
= 700.0 mm
(Run I) B
+
Average Actual Level (LG) (mm) =
2
693 + 694
=
2
= 693.5 mm
(Run I) C
+
Average Actual Level (LI) (mm) =
2
691 + 692
=
2
= 691.5 mm
(Run I) D
+
Average Temperature (TG)(C) =
2
28.2 + 28.4
=
2
= 28.3 C
(Run I) E
At Set I Deviation (mm) = | |
= | 693 698 |
= 5.0 mm
NO. CONTENTS PAGES
1 Cover page -
2 Objectives 1
3 Summary 2
4 Introductions 3
5 Theory
6 Results
7 Discussions
8 Conclusions
9 Recommendations
10 References
11 Appendices
SUMMARY
The main objective of this experiment of level measurement and calibration is to measure
and differentiate the actual level (LG- sight glass with mm scale) and actual level (LI- level
indicator with mm scale) between open and closed tank based on given suggested level by using
level transmitter and indicator. As we know, level is measured at position of interface between
phase (height) and it is a vertical measurement which measure from surface to reference point,
P= pgh where pressure at base is height minus hydrostatic pressure. Level measuring devices in
this experiment is differential device and float device. Other objectives are to measure two type
of measurement, direct measurement and indirect measurement where in indirect measurement,
involves converting measurement which is temperature that can affect the accuracy of indirect
measurement. In this experiment, it was run 5 times with different suggested level starts with 700
mm , 600 mm , 500 mm, 400 mm and 300 mm and the level is measured by four parts of
experiment, where in Experiment 1, is to measure actual level of opened tank with direct
measurement as tank T1 is opened and the heater off. In Experiment 2, the tank T1 is closed and
the heater off as we want to observed the closed tank with direct measurement. However, in
Experiment 3, temperature is used as a factor that can affected accuracy of actual level in indirect
measurement where tank T1 as open tank, heater on and same goes in Experiment 4 but the tank
T1 is closed (close tank). By obtaining correct actual level at level transmitter and indicator and
using correct formula for its deviation, the result is obtained where in Experiment 1 and 2,
employs with physical properties such as fluid motion, buoyancy, optical, thermal, electrical
properties and does not require compensation for changes level causes by temperature changes.
Then, in Experiment 3 and 4, temperature that are used in that experiments are 50 C and the
heater will be turn on until the temperature reach 50C and will turn off the heater automatically,
when the temperature drops the heater will be turned on again as long as the heater stays on at
the panel. So the deviation in this two experiments shows the lowest ranges between LG and LI.
Meanwhile, Experiments 2 and 4, the pressure is open as the experiment conducted was in closed
tank so that the tank is under pressure. In closed tank system, the transmitter location is restricted
by maximum allowable distance above the lower tap. In pressurized system, the transmitter
should be mounted at or below the lower tap to ensure the transmitter always sees a positive
pressure on both the measurements and references sides. The experiment is successful because of
the objectives is reached and based on the actual level (LG), actual level (LI) and the deviation is
observed nearly same with the theory.

SAMPLE CALCULATIONS
Example -
2.2 TABLE 2 : LEVEL MEASUREMENT (Tank T1 as CLOSED, Heater OFF)
For (RUN I)
(Run I) - A
+
2
700 + 700
=
2
= 700.0 mm
(Run I) B
+
2
688 + 690
=
2
= 689.0 mm
(Run I) C
+
2
691 + 692
=
2
= 691.5 mm
(Run I) D
+
2
28.2 + 28.3
=
2
= 28.3 C
(Run I) E
= | 688 - 691 |
= 3.0 mm
SAMPLE CALCULATIONS
Example -
2.3 TABLE 3 : LEVEL MEASUREMENT (Tank T1 as OPEN, Heater ON)
For (RUN I)
(Run I) - A
+
2
700 + 700
=
2
= 700.0 mm
(Run I) B
+
2
689 + 690
=
2
= 689.5 mm
(Run I) C
+
2
691 + 691
=
2
= 691.0 mm
(Run I) D
+
2
48.9 + 49.0
=
2
= 49.0 C
(Run I) E
= | 689 691 |
= 2.0 mm
SAMPLE CALCULATIONS
Example -
2.4 TABLE 4 : LEVEL MEASUREMENT (Tank T1 as CLOSED, Heater ON)
For (RUN I)
(Run I) - A
+
2
700 + 700
=
2
= 700.0 mm
(Run I) B
+
2
690 + 689
=
2
= 689.5 mm
(Run I) C
+
2
690 + 690
=
2
= 690.0 mm
(Run I) D
+
2
49.0 + 49.0
=
2
= 49.0 C
(Run I) E
= | 690 - 690 |
= 0.0 mm

CLB21103 Process Instrumentation Experiment 4: Level Measurement

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RESULTS

2.1 TABLE 1 : LEVEL MEASUREMENT (Tank T1 as OPEN tank, Heater OFF)

Run I Set I Set II Average

Run II Set I Set II Average

Run III Set I Set II Average

Run IV Set I Set II Average

Run V Set I Set II Average

Run I Set I Set II Average

Run II Set I Set II Average

Run III Set I Set II Average

Run IV Set I Set II Average

Run V Set I Set II Average

Run I Set I Set II Average

Run II Set I Set II Average

Run III Set I Set II Average

Run IV Set I Set II Average

Run V Set I Set II Average

Run I Set I Set II Average

Run II Set I Set II Average

Run III Set I Set II Average

Run IV Set I Set II Average

Run V Set I Set II Average

2.1 TABLE 1 : LEVEL MEASUREMENT (Tank T1 as OPEN, Heater OFF)

At Set I Deviation (mm) = | |

of measurement, direct measurement and indirect measurement where in indirect measurement,

observed nearly same with the theory.

2.2 TABLE 2 : LEVEL MEASUREMENT (Tank T1 as CLOSED, Heater OFF)

At Set I Deviation (mm) = | |

2.3 TABLE 3 : LEVEL MEASUREMENT (Tank T1 as OPEN, Heater ON)

At Set I Deviation (mm) = | |

2.4 TABLE 4 : LEVEL MEASUREMENT (Tank T1 as CLOSED, Heater ON)

At Set I Deviation (mm) = | |

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