Você está na página 1de 23

HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

SECTION C SERVICE AND MAINTENANCE SCHEDULES

Schedule 1 Hideaways, Under Ceiling Splits & similar types

Schedule 2 Consoles (Silhouettes & similar types)

Schedule 3 Air Filters

Schedule 4 Air Handling Units

Schedule 5 Centrifugal Fans & other types

Schedule 6 Cooling Coils

Schedule 7 Fan Coil Units

Schedule 8 Axial Fans

Schedule 9 Air Cooled chillers

Schedule 10 Air Control Dampers

Schedule 11 Refrigerators / Chest Freezers

Schedule 12 Cold Rooms

Schedule 13 Circulating pumps

Schedule 14 Building Management System

Schedule 15 Air compressors

Schedule 16 General Items

57
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 1 Hideaway , Under Ceiling Splits and others

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Hideaway and Under Ceiling indoor unit monthly
1 Remove filter, wash and clean x
2 Check and tighten all electrical connections x
3 Remove return air grille and filter elements, wash and x
clean
4 Clean coil with water and cleaning agent x
5 Clean condensate drain pan and confirm condensate x
pipe is open to drain
6 Check heat cool functions x
7 Check fan speeds, noise and check for undue x
vibrations
8 Clean all supply air diffusers x
9 Inspect & vacuum inside of unit. x
10 Complete log sheet x

Monthly Quarterly 6 Annually


B Condensing outdoor unit monthly
1 Check and tighten all electrical connections x
2 Clean coil with water and cleaning agent x
3 Clean compressor unit, fan and motor x

Monthly Quarterly 6 Annually


C DX units monthly
1 Remove air filters, clean and re-install correctly and ensure x
that filter frame and media is fitted property with no by-
pass or obstruction.

2 Check and correct condensate drain if necessary. x

3 Check condition and operation of thermostat and control. x

4 Check electrical wiring and component condition and x


operation.
5 Check for correct condenser air path and ensure that unit x
is free from any re-circulation.
6 Check condenser fan for operation vibration and noise, x
correct if necessary.

58
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


C DX units (continued) monthly
7 Check evaporator fan for operation, vibration and noise x
and correct if required.

8 Check compressor for operation, vibration and noise and x


correct if required.

9 Check cooling cycle. x

10 Check heating cycle x

11 Check for gas leaks, repair and top-up with refrigerant if x


required.
12 Check for pipe insulation damage, repair and vapour seal if x
required.

13 Check safeties. x

14 Check unit and unit casing, clean and position and x


bracketing.
15 Check thermostat sensing bulb for position and bracketing x

16 Clean condenser coil. x

17 Clean evaporator coil. x

18 Clean unit sump. x

19 Clean unit casing and components. x

20 Check air grilles and diffusers for condition, correct x


position and adjustment.

59
DHVAC MAINTENANCE
Floor standing units - TENDER
inside FOR THE STATE SECURITY
Monthly AGENCY
Quarterly - 2015
6
monthly
Annually

1 Check condition of all filter media packs x

2 Check operation of filters blockage pressure switch x

3 Check condition of evaporator coil and report x

4 Check operation and condition of fan and housing clean x


and lubricate where applicable
5 Check drip pan and drains, clean and make sure not x
blockages can occur
6 Check for refrigerant leaks x

7 Check general operation of unit x

8 Check operation of thermostats and control x

9 Check heating and cooling cycles record air temperatures x


and humidity levels
10 Check for correct humidifier operation and flush bottle x
utilising manual drain function where available
11 Generally clean equipment x
12 Ensure that indoor unit is securely fastened to mounting x
brackets and not a danger to personnel and public alike
13 Clean and replace broken and worn filter media packs x
14 Check for worn bearings, advise replacement cost x
15 Wash and clean evaporator coil x
16 All ferrous metal components to be examined, corrosion x
removed and repainted to prevent further corrosion
17 Observe operation x
18 Check all electrical connections and controls, make sure ail x
connections are tight
19 Check through sequence of humidifier boiler x
20 Check humidifier drain water flows away Freely -actuate x
manual dram if necessary
21 Check and clean feed solenoid x
22 Clean drain pipe adjacent to humidifier unit x
23 Check and tighten all terminals in panel and on electrodes x
24 Check condition of humidifier bottle and advise x
replacement cost if necessary
25 Submit service report x

60
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


E Floor standing units outside section monthly
1 Outside Unit X
2 Check condition of condenser coil, and comb damaged X
fins where necessary
3 Check operation and condition of fans clean and lubricate X
where applicable
4 Check and record running amps in both cooling and X
heating cycles with the indoor unit set at low medium
and high
5 Check gas charge, recording gas pressures X

6 Generally clean equipment X


7 Ensure that outdoor unit is securely fastened to X
mounting brackets
8 All ferrous metal components to be examined, any X
corrosion removed and repainted to prevent further
corrosion
9 All exposed surfaces and coils to be thoroughly rinsed X
with clean, fresh water to remove dirt and salts
10 Submit a report X

11 Strip unit and pressure wash condenser X

12 Ail ferrous metal components to be examined, corrosion X


removed and repainted to prevent further corrosion
13 Check for worn fan motor bearings, advise replacement X
cost
14 Check and examine refrigerant pipe insulation for X
deterioration weathering, advise cost to replace with
new
15 Check compressor mounting springs X

16 Check all electrical connections and controls, make sure X


all connections are tight
17 Starters, contactors and relays to be checked ensure X
moving bridges slide freely and that ail contact points are
clean. Investigate for and rectify cause of excessive
burning of contacts
18 Check and record overload settings X

19 Observe operation X

20 Submit a service report X

61
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


F VRV units monthly
1 Clean filter (s) and condensers x

2 Check cooling and heating function. x

3 Inspect & vacuum inside of unit (s) x

4 Check general condition (rust, etc.) x

5 Complete log sheet x

Monthly Quarterly 6 Annually


G AIR COOLED PACKAGED UNITS monthly
1 Isolate and remove ail inspection panels, clean inside of x
units and rectify any damaged insulation
2 Air filters - Check pressure drop and record Washable type x
to be removed, cleaned, dried and replaced Disposable
media type to be fitted with new media if necessary
3 Air filter frames to be checked for air by-pass and rectified x
if necessary
4 Heat exchange coils to be cleaned and combed x

5 V-belts to be checked for correct tension and alignment x


and replaced if necessary
6 Drive pulleys on fans and motors to be tightened, if x
necessary
7 Bearings to be lubricated if necessary x

8 Fresh air and return air damper settings and operation to x


be checked and adjusted if necessary
9 Condensate drip pans to be cleaned, check water flow and x
remove any blockages from drain piping
10 Flexible connections to be checked and air leaks rectified x

11 Compressor oil level to be checked and topped up if x


necessary
12 Sight glasses to be checked for correct liquid charge and x
moisture in system Refrigerant to be added to system if
necessary, after locating and rectifying leak
13 Compressor unloading mechanism to be checked, if x
applicable
14 Compressor crankcase heater operation to be checked x

15 Refrigeration system suction, discharge and oil pressures x


to be checked and recorded while compressors are
operating
16 High and low pressure cut out oil pressure switch x
operation and set points to be checked, recorded and reset
if necessary(refer to - manufacturer's manual for correct
settings)
17 Check condition and operation of condenser fans, clean x
and lubricate where necessary

62
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015
18 Check compressor mounting springs x

19 Safety devices, controls to be checked & operation of x


controls to be tested
20 Inspection panels to be replaced and all fastening devices x
secured
21 Operate and check operation of plant. Take and record wet x
and dry bulb temperatures in each conditioned zone and
outside with a reliable sling spectrometer
22 Oil samples to be taken and acid tested Results to be x
submitted to client
23 Semi-hermetic compressor oil viscosity and cleanliness to x
be tested and recorded and changed when necessary
24 Liquid dryers and strainers to be checked and changed if x
necessary
25 Heat exchange coils to be cleaned with a high pressure x
detergent solution or steam
26 Control and safety devices to be recalibrated x

27 All ferrous metal components to be examined, corrosion x


removed and repainted to prevent further corrosion
28 Operation of entire plant to be checked and Recorded x

29 Complete log sheet x

63
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 2 Consoles

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


Console units (silhouette type and similar
A monthly
consoles)
1 Remove filter, wash and clean x
2 Clean coil with water and cleaning agent x
3 Check heat / cool and on / off functions x
4 Check fan speeds, noise and check for undue x
vibrations

Schedule 3 Air Filters

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Air Filters monthly
1 Check that reading on manometer does not exceed X
maximum operational differential pressure
2 Check that filter media is securely fitted in frames X
3 Check that filter media is not perforated / has X
unnecessary holes in them
4 Visual check of condition of filter media following X
washing and drying
5 Replace filter panels with new panels X
6 Check that filter panel is firmly positioned and no air X
can bypass filter section

Schedule 4 Air Handling Units

Item Description Maintenance Frequency

7 Filter section/ frame : check for rust spots and rectify X

64
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


A Up-blow Fan Coil Unit Casings monthly
1 Check fan speeds, noise and check for undue vibrations x
2 Check external fan bolts for tightness x
3 Check that all access doors are air tight x
4 Check that all thermometer and thermal gauges are x
working
5 Check and touch up paintwork x
6 Check duct connections at flexibles for leaks x
7 Check that all components are secure fastened x
8 Check fan belt condition, tension, if fan is belt driven x
9 Check condition of bag filters and report to client x
10 Additional OEM maintenance requirements x

Monthly Quarterly 6 Annually


B Humidifier
monthly

1 Confirm operation of humidifier X


2 Clean trap bottle x
3 Confirm water softener supply operation X

Monthly Quarterly 6 Annually


C Unit casing
monthly

1 Clean unit casing and plenums x

2 Clean condensate drip pan and condensate drain piping x

3 Check access panels and unit casing for tightness (air x


leaks/infiltration) and seat if necessary

4 Check all metal work for rust spots clean these sections, x
de-rust, treat and paint if required

5 Check access panels and unit casing for tightness and x


seal if necessary

6 Check unit insulation for deterioration repair and seal if x


required

65
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


D Evaporator Fan
monthly

1 Check fan drive shaft bearings, couplings, pulleys, x


impeller, all moving parts etc. for alignment, lubrication
and wear and tear, and adjust or rectify if required

2 Check fan casing, impeller and all other components x


for deterioration and dirt deposits clean, treat and
correct if necessary
3 Check fan and motor for abnormal noise and vibration x
and rectify if required

4 Check fan motor for abnormal temperature and x


bearing condition and rectify if required
5 Check fan and motor mountings and bracketing for x

condition and rigidity

6 Check fan motor electrical connections and wiring for x


loose and hot connections, damaged insulation and
short circuiting and correct if required

Monthly Quarterly 6 Annually


E Cooling Coil
monthly

1 Clean out coil casing, fins and tubes x

2 Check for refrigerant leaks x

3 Check for air by-pass or airflow obstruction and rectify x


if necessary
4 Check coil, coil frame work etc. for deterioration, rust x
spots, de-rust, treat, paint and rectify if required

5 Check condition of coil fins and comb if required x

66
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


F Electrical and Control monthly
1 Clean out the electrical and control panels x

2 Check all wire and terminal connections for loose or x


hot connections and tighten

3 Check and make sure that all wiring and components x


are safe and neat

4 Replace indicating light globes where necessary x

5 Check circuit breakers and fuses and investigate x


reasons for any blown fuses and faulty circuit breakers
and rectify faults

6 Check contactors starters and relays for operation and x


that moving bridges slide freely and that all contact
points are clean investigate and rectify cause of
excessive burning of contacts
7 Check settings and functioning of timers and time x
delay switches and adjust if necessary
8 Check all terminal overload settings and adjust x
correctly if necessary.
9 Ensure that the wiring tie up with the drawings. x
10 Make sure that the covers for the panels are in place. x
11 Check safeties x

67
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 5 Centrifugal fans and others

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Centrifugal fans monthly
1 Check tension of belt drives and adjust X
2 Carry out visual inspection of fans for blockages X
and loose components
3 Check for undue vibration and rectify X
4 Check alignment of drive pulleys X
5 Check bearing mountings and condition X
6 Check set collars for any unusual wear and X
bearing problems
7 Check fan wheel / impeller X
8 Replace fan belts X
9 Check for rust spots and rectify X
10 Check fan shaft for straightness X
11 Check fan wheels / impellers / drive pulleys to X
ensure they are securely fastened to shafts
12 Remove fan and drive motor bearings : clean and X
repack with grease
13 Check operation of speed controller X
14 Clean filter replace if required X
15 Check operation. X
16 Inspect & vacuum inside of unit. X
17 Check general condition (rust, etc) X
18 Complete log sheet X

Monthly Quarterly 6 Annually


B Small fans monthly
1 Check conditions of fan box and operation of louvers. X
2 Check solenoid and linkages and repair if necessary. X
3 Check fan motor, electrical connections, switchgear X
and wiring for condition, operation and for safety.
4 Check for abnormal noise and vibration and attend to X
problem.

68
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


C Medium and large fans monthly
1 Check fan drive, shaft, bearings, couplings, pulleys, x
impeller/blades, all moving parts, etc. for alignment,
lubrication and wear and tear and adjust or rectify if
required.
2 Check fan impeller/blades, casing, mounting, etc. for x
deterioration and dirt deposits, clean, rust proof, treat
and repair if necessary.
3 Check fan and motor for abnormal noise and vibration x
and rectify if necessary.
4 Check fan and motor for abnormal temperature and x
bearing condition and rectify if necessary.
5 Check fan and motor mountings and bracketing for x
condition and rigidity.
6 Check motor electrical connections and wiring for loose x
and hot connections, damaged insulation and short-
circuiting and repair if required.
7 Check circuit breakers, starter, overloads and all other x
electrical and control components for condition and
operation.
8 Check for short-circuiting of air or airflow obstruction x
and attend if necessary.

Schedule 6 Cooling coils

Item Description Maintenance Frequency


Monthly Quarterly 6 Annually
A Cooling coils
monthly

1 Check condition of finned surfaces X


2 Check for pipe connection leaks X
3 Check condensate drain pan X
4 Ensure condensate drain piping is clear X
5 Clean all coils with water and cleaning agent X
6 Comb out bend fans X
7 Check coil surfaces for corrosion and rectify X

69
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 7 Fan Coil Units

Item Description Maintenance Frequency


Monthly Quarterly 6 Annually
A Air Transfer Unit monthly
1 Blow off accumulated dust from impellers x
2 Confirm that internal plug connections are tight x
Monthly Quarterly 6 Annually
B Fan Coil Unit Heater monthly
1 Blow off accumulated dust from impellers x

Schedule 8. Axial Fans

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


Axial Fans
monthly
1 Clean the air filter to control the air flow x
2 Inspect the indoor and outdoor unit coils and clean the fins x
3 Inspect the drain pan for sludge and ensure that the drain x
condensates flow freely
4 Inspect the indoor and outdoor unit coils to ensure that the x
air intake and outlets are not clogged with dirt
5 Adjust the thermostat setting if additional cooling / heating x
is required
6 Check correct operation of the (semi) hermetic and their x
safeties
7 Check liquid line sight glass and if bubbles appear, check x
all refrigerant lines for leaks
8 Inspect fan bearing for abnormal noise and rough running x
9 Check the remote control for proper functioning x
10 Check that the control wiring is properly / correctly mounted x
and all electrical connections are secure / tight

70
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 9 Air Cooled Chiller

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Air Cooled Chiller monthly
1 Check operating temperature, pressure, water flow, x
pressure drops, current
2 Check compressor oil level and sight glass for correct x
refrigerant charge / moisture
3 Safeties check operation, set point, crank case heater X
4 Check for oil leaks x
5 Check refrigerant lines for signs of wear and improper x
support
6 Examine compressor for unusual noise, vibration, X
overheating
7 Record hours of running time x
8 Unloads to be checked for proper operation x
9 Check for refrigerant pipe connection leaks x
10 Inspect contactors and clean / replace as required x
11 Clean entire plant x
12 Check condition of finned surfaces x
13 Check crank case heat operation x

Monthly Quarterly 6 Annually


B Air Cooled Chiller monthly
1 Check compressor oil level and top up if necessary. x
2 Inspect and leaks detect entire refrigeration c x
ircuits for leaks.
3 Check operation of expansion valves. x
4 Check compressor suction and discharge gas x
pressures and record.
5 Check changeover compressor operating sequence. x
6 Check and record compressor operating full load x
amperages
7 Check and inspect operation of compressor crankcase x
heater.
8 Examine for unusual knocks, noises and vibrations. x
9 Check sight glass for moisture and refrigerant levels. x
10 Generally clean equipment and plant room areas. x
11 Check electrical power supply, safeties and current x
protection
12 Drive motor bearings to be lubricated where x
applicable.

71
Monthly Quarterly 6 Annually
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY monthly
- 2015
B Air Cooled Chiller

13 Water analysis and corrosion control tests to be done x


and a report to be submitted.
14 Drive motor brushes and slip rings to be checked if x
applicable.
15 Flexible drive coupling alignment to be checked if x
applicable.
16 Unloading mechanism to be checked for correct x
operation.
17 All safety devices to be checked and operation of x
controls to be tested.
18 High and low pressure cut -out and oil pressure switch x
operation and set points to be checked, recorded and
re-set if necessary(refer to manufacturer's manual for
correct settings),
19 Check compressor mountings. x
20 Check insulation and vapour seal for deterioration on x
evaporator and refrigerant piping and repair if
necessary.
21 Check compressor oil, submit oil sample to laboratory x
for analysis and submit report plus recommendation to
clients representative.
22 Liquid dryers and strainers to be cleaned or changes x
as necessary.
23 Oil viscosity and cleanliness to be tested and recorded x
and changed when necessary

Monthly Quarterly 6 Annually


C Air Cooled Chiller Winter service monthly
1 Attend to all Winter service items x
2 Confirm that all chiller installations are compliant with x
OEM specs
3 Check condition of all installations (power channels, x
cable routes, cable trays, switches, isolators)

4 Evaluate condition of installation in total and provide x


written feedback

Schedule 10 Air Control Dampers

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Air Control Dampers monthly
1 Check operation of damper x
2 Check mechanical fasteners x
3 Check electrical connections x
4 Check duct connection X
5 Check heater operation X
6 Clean unit surface X

72
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015
Monthly Quarterly 6 Annually
B Motorized dampers monthly
1 Damper settings and operation to be checked and x
adjusted if necessary
2 PRD's (only) operation to be checked against x
command value and static pressure sensor set point
3 Motorized damper linkages and motors to be x
checked and operation observed, lubricate and
reset if necessary
4 Damper motors to be fastened to shaft. X
5 Check all electrical connections and controls, make X
sure all connections are tight

ELECTRICAL AND CONTROL Monthly Quarterly 6 Annually


C monthly
1 Clean out the electrical and control panels. X
2 Check all wire and terminal connections for loose or hot X
connections and tighten.
3 Check and make sure that all wiring and components are X
safe and neat.
4 Replace indicating light globes where necessary. X
5 Check circuit breakers and fuses and investigate reasons X
for any blown fuses and faulty circuit breakers and rectify
faults.
6 Check contactors, starters and relays for operation and X
that moving bridges slide freely and that all contact points
are clean. Investigate and rectify cause of excessive
burning of contacts

HEATERS Monthly Quarterly 6 monthly Annually


D
1 Check space temperatures X
2 Check safeties X
3 Check all electrical connections and controls, X
make sure ail connections are tight.
4 Electric heater connections to be checked for X
correct amperage and faulty elements to be
replaced

73
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 11 Refrigerators / Chest Freezers

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Refrigerators / Chest Freezers monthly
1 Record operating Temperature, pressure, current x
2 Check operation of controls x
3 Check door seals x
4 Check for oil leaks x
5 Check refrigerant lines for signs of wear and x
improper support
6 Examine compressor for unusual noises, vibration, x
overheating
7 Check and lubricate latches and hinges x
8 Clean condenser coils x

Schedule 12 Cold Rooms

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Cold Rooms monthly
1 Record operating Temperature, pressure, current x
2 Check compressor oil level and sight glass for correct x
refrigerant charge / moisture
3 Check safeties operation, set points, crank case heater x
4 Obtain compressor oil sample and test for acidity x
5 Check for oil leaks x
6 Check refrigerant lines for signs of wear and improper x
support
7 Examine compressor for unusual noises, vibration, x
overheating
8 Inspect contactors and clean / replace as required x
9 Generally clean entire plant x
10 Check operation of crankcase heaters x
11 Check evaporator coils x
12 Check operation of evaporator fans x
13 Check operation of condenser fans x
14 Check operation of automatic defrost x
15 Check and lubricate all latches and hinges x
16 Check operation of evaporator fans x
17 Check door gaskets x
18 Clean drains x

74
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 13 Circulating Pumps

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Circulating pumps monthly
1 Check oil level in bearing housing x
2 Check shaft seal for excessive leakage x
3 Check for undue noise and excessive vibration x
4 Check shaft alignment x
5 Check flexible coupling alignment and rubber condition x
6 Check bearings, securing bolts and touch-up rust spots x
7 Clean sumps, repaint, check drains water flow x

Monthly Quarterly 6 Annually


B PUMPS , CHILLERS monthly
1 Check oil levels and adjust where necessary x
2 Check and visually inspect pump coupling for wear x
3 Check and audibly inspect pump and drive motor x
bearings for wear and lubricate as necessary

4 Clean down pump and motor and check water flow and x
remove any blockages from drip tray and drain piping.
5 Change over pump operation sequence. x
6 Check and record pump motor operating full load x
amperages. Record all settings.

75
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015
Monthly Quarterly 6 Annually
B PUMPS , CHILLERS monthly
7 Check overload settings for correct set points and x
operation.

8 Check and record pressure gauge readings x


9 Ensure all coupling guards are in place and firmly x
secured into position.

10 Generally clean equipment and plant room area x


11 Fully open and close valves to prevent scale formation x
on valve seats.
12 Gland packing to be checked for excessive leakage x
and adjust or replace as necessary.

13 Check holding down bolts to be tightened and x


corrosion removed and
14 Flexible drive coupling alignment and rubbers to be x
checked and rectified if necessary.
15 Check pump and drive motor hold down bolts and x
adjust as necessary.
16 All ferrous metal components to be examined, x
corrosion, algae and lime scale to be removed and
repainted to prevent further corrosion.

Schedule 14 Building Management System

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Building Management System monthly
1 Check operating temperatures, pressures, water flows x
and pressure drops, air flows and pressure drops,
speed controllers, pressure switches and control
sequences
2 Check operation, set points on all controls and safeties x
recalibrate where necessary
3 Examine, clean and test all Landis & Gyr control x
devices
4 Examine and test all radio alarm links and control x
devices
5 Examine and test all Wi-Fi alarm links and control x
devices
6 Examine and test GSM alarm relay system, and data x
available for messaging
7 Check airtime and replenish when required
8 Examine and test UPS support on remote an local x
interface units
9 Upgrade software as per requirements x
10 Report and record problems in a Record book x

76
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Schedule 15 Air compressors

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A Air compressors monthly
1 Drain water traps x
2 Check pulleys and bearings x
3 Check fan belt and replace if worn x
4 Ensure electrical wiring and connections are secure x
5 Examine compressor for unusual noises, vibration, x
overheating
6 Check safety devices x
7 Check operation of controls x
8 Check for oil leaks x
9 Inspect certification date, perform three yearly x
compression test

Schedule 16 General items

Item Description Maintenance Frequency

Monthly Quarterly 6 Annually


A COOLING TOWERS monthly
1 Cooling Tower sump to be isolated, drained, x
cleaned and refilled
2 Spray nozzles to be cleaned and set correctly x
3 Suction strainers to be cleaned x
4 Ball valve to be checked for correct operation and x
water level
5 Vee belts to be checked for correct tension and x
alignment and replaced if necessary
6 Check and record fan motor operating full load x
amps
7 Check overload settings for correct operation x
8 Check and record both inlet and outlet temperatures x
for tower efficiency
9 Check and audibly inspect fan and drive motor x
bearings for wear and lubricate where necessary
10 Check and clean air intake screens and secure all x
intake louvers

77
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


A COOLING TOWERS monthly
11 Generally clean equipment and cooling tower area x
12 Casing to be examined for water leaks and evidence of x
corrosion which is to be rectified with bitumen based
alkaline paint
13 Check and inspect fan and drive motor hold down bolts x
14 Water valves on open condenser water circuits to be x
fully opened and closed, to prevent lime scale
formation from inhibiting the valve
15 Valve stems to be lubricated x
16 Check coupling for alignment x
17 Check condition of eliminator plates x
18 Check bi-pass valves and controls for correct operation x
and control
19 Check air flow scroll damper control for correct x
operation
20 Wash down and remove algae and lime scale x
formations
21 Strainer material to be replaced, if necessary x
22 All ferrous metal components to be examined, x
corrosion removed and repainted to prevent further
corrosion, internally and externally with bitumen based
alkaline paint
23 Clean fans and scrolls x

Monthly Quarterly 6 Annually


B ELECTRICAL SWITCH & CONTROL PANELS monthly
1 Panels to be cleaned internally. x
2 Terminals to be checked and tightened. x
3 Indicating light globes to be replaced where necessary. x
4 Circuit breakers and fuses to be checked and x
investigate reasons for any blown fuses or circuit
breakers in OFF position rectify faults and replace
blown fuses and faulty circuit breakers.
5 Starters, contactors and relays to be checked to ensure x
moving bridges slide freely and that all contact points
are clean, investigate and rectify cause of excessive
burning of contacts.
6 Time set settings to be checked and correctly adjusted x
if necessary.
7 Thermal overload settings to be checked and reset if x
necessary.
8 Star Delta timers to be checked and delay timers to be x
correctly set.
9 Automatic sequences to be checked and reset if x
necessary.
10 Electrical heater connections to be checked for correct x
amperage and faulty elements to be recorded.

78
HVAC MAINTENANCE TENDER FOR THE STATE SECURITY AGENCY - 2015

Monthly Quarterly 6 Annually


B ELECTRICAL SWITCH & CONTROL PANELS monthly
11 Internal wiring to be tidied up and labelling to be x
checked.
12 Safety controls to be checked and operation of controls x
to be tested.
13 Control thermostats operation to be checked and x
calibrated if necessary
14 Motorized damper, linkages and motors to be checked x
and operation observed and reset if necessary.

Monthly Quarterly 6 Annually


C Water treatment monthly
1 Check and measure galvanic corrosion coupons x
2 Conduct a BMW iron analysis test x
3 Water analysis to monitor product and control x
parameters in system

4 Record results of water analysis of each parameter on x


chart located on site (chart provided by water treatment
sub-contractor).

79

Você também pode gostar