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2012 American Chemical Society 1977 dx.doi.org/10.1021/nl2045364 | Nano Lett. 2012, 12, 19771982
Nano Letters Letter
furnace (see Supporting Information for full experimental 40.140 ), iron monosulfide (hexagonal FeS, JCPDS no. 65-
details). Representative scanning electron microscopy (SEM) 9124; space group P63/mmc, a = 3.450 , and c = 5.670 ), and
images of as-synthesized samples (Figure 1a) reveal smooth, iron (cubic Fe, JCPDS no. 06-0696; space group Im3m, a =
2.866 ). The iron disulfide polymorph, marcasite (ortho-
rhombic -FeS2, JCPDS no. 65-2567; space group Pnnm, a =
4.445 , b = 5.425 , and c = 3.388 ), was not detectable in
the PXRD pattern. The sulfide scale layers that formed on the
surface of the steel foil after the thermal sulfidation reaction
accounted for the pyrrhotite-7T and FeS peaks in the PXRD
(additional discussion below). Furthermore, we used confocal
micro-Raman spectroscopy to probe the surface layer of the as-
synthesized substrate. The Raman spectrum (Figure 1c) shows
three peaks at 343, 379, and 430 cm1, which are the
characteristic active modes for pyrite corresponding to the S2
libration (Eg), SS in-phase stretch (Ag), and coupled libration
and stretch (Tg) modes, respectively.24,25 Raman peaks for
marcasite (386 and 323 cm1) were not observed. Note that,
due to the high absorption coefficient of pyrite, the light
penetration depth (defined as 1/) for pyrite at a laser
wavelength of 532 nm is about 16 nm; therefore, Raman
spectroscopy primarily probes the top pyrite layer and the
NWs, in contrast to PXRD, which probes deeper through the
sample.
The most conclusive evidence for single-crystalline pyrite
NWs came from high-resolution transmission electron
microscopy (HRTEM) and 2D fast Fourier transform (FFT)
analysis. Representative HRTEM images (Figure 2a,c) show
Figure 3. (ad) SEM images of as-synthesized samples at reaction temperatures ranging from 325400 C at 45 tilt view, and (eh) the
corresponding cross-sectional SEM images showing the temperature dependence of pyrite NW growth density and the sulfide layer thicknesses,
respectively.
analysis along the [100] ZA alone is not sufficient to identify density and morphology is optimal at 350 C. The NW
the pyrite crystal structure. Cubic pyrite and its orthorhombic diameter does not depend on the reaction temperature or sulfur
polymorph marcasite share many structural similarities: The vapor pressure. Distinct sulfide scale layers form on the steel
iron atoms in both are octahedrally coordinated, but in pyrite foil surface, underneath the NW forest, as shown in the cross-
the octahedra share corners, while in marcasite they share sectional views of spalled flakes of the surface for various
edges. More importantly, there is only a 1.5% mismatch synthesis temperatures (Figure 3eh). Following previous
between the pyrite lattice parameter a and the two marcasite studies on scale layer formation upon iron sulfidation7,30 and in
dimensions b and (a2 + c2)1/2.26,27 Such a small mismatch accordance with our reported confocal micro-Raman and
makes the zone axis pattern (ZAP) for pyrite along the [100] PXRD analysis, we have concluded that the top layer of fine,
ZA nearly identical to that along the [101] ZA for marcasite uniform grains is pyrite, while the bottom layer of coarse,
(see simulated ZAPs in Figure S1, Supporting Information). columnar grains is pyrrhotite. Furthermore, a disorganized
However, the ZAP along [110] ZA for pyrite is unique and granular pyrrhotite layer was observed below the columnar
distinguishable from the ZAP along [010] for marcasite (see pyrrhotite at the surface of the steel substrate (Figure S2,
simulated ZAPs in Figure S1, Supporting Information). Supporting Information). The total transition layer thickness
Therefore, HRTEM and FFT analysis along the [110] ZA, or increases with sulfidation temperature, but the pyrite layer
other unique ZAs, must be carried out in order to differentiate thickness peaks at around 350 C, where the pyrite NW growth
the pyrite structure from the marcasite structure, as density is highest. This temperature dependence of the
demonstrated in Figure 2. transition layer thickness can be explained by the fact that
In addition, planar defects were often observed at the center iron diffusion toward the surface is the rate-limiting step in the
of pyrite NWs along their axial length (Figure 2e) when viewed sulfidation reaction.7 At low temperatures, the overall mass
along the 010 ZA, which have been identified as stacking transport of iron and sulfur species through the steel substrate
faults. Stacking faults have been observed in pyrite, and those is low and relatively equal, so the overall thickness of the film is
along a [100] pyrite projection have a displacement vector of R small. As the temperature increases, iron diffusion through the
= 0.115[001],28 in agreement with our observations. Due to the pyrrhotite transition layer increases rapidly relative to the
atomic rearrangement, the resulting boundary between both diffusion of sulfur through the pyrite layer, so the total
sides of such stacking fault can be described as a single thickness of the sulfide layers increases, with the bottom
marcasite layer (or lamella).28,29 The formation mechanism for pyrrhotite layer thickness becoming greater than that of the top
these observed stacking faults remains unclear. It may also be pyrite layer. The decrease in NW density with increasing
possible that such stacking faults could seed marcasite inner- or temperature and pyrrhotite layer thickness suggests the
overgrowth on pyrite NWs or perhaps are the result of importance of slow iron diffusion (relative to that of sulfur)
interconversion between the two phases.28 for NW growth.
All of the structural characterization evidence makes it clear Pyrite NW growth by thermal sulfidation has not been
that the NWs formed are exclusively pyrite phase. While scale previously reported, even though the sulfidation of iron under
layers of other iron sulfide phases formed on the growth similar conditions for pyrite thin film growth has been
substrate, as detected by PXRD, the pyrite NWs can be explored.710 The precise reason for this is not clear, but it is
harvested from the substrate by gentle sonication for property possible that due to their small diameter, the pyrite NWs could
studies or applications. We have further investigated and have been overlooked in earlier studies. Alternatively, the
compared various NW synthesis conditions (Figure 3), with pyrrhotite XRD peaks at 2 42 and 49 have not been
particular attention given to the thickness and composition of previously observed,7 suggesting a unique composition of the
the resultant transition scale layers. It is clear that NW sulfidation products presented here. Analogies can be drawn
formation occurs readily at sulfidation temperatures between between this synthesis and the thermal oxidation synthesis of
325 to 350 C but only sparsely at 375 and 400 C. The NW various metal oxide NWs on metal substrates31,32 and the
1979 dx.doi.org/10.1021/nl2045364 | Nano Lett. 2012, 12, 19771982
Nano Letters Letter
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