MAKE: TOYOTA 15 YEAR: # CYLS: 4 CAPACITY:

MODEL: 2C COMP RATIO: STROKE:

BORESIZE: 86.00-86.03 MAX BORE: 86.23
COMP PRESSURE: 427 PSI @ 250 RPM
REBORE ?: 0.50mm
MIN. COMP.: 356 PSI MAX DIFFERENCE 71 PSI
BLOCK HEIGHT: SLEEVE HEIGHT:
PISTONS ON RODS: LUMP ON ROD TO FRONT RECESS DEPTH:
PISTON DIA: 85.95-85.98 18mm BELOW PIN CENTRE LINE
PISTON CLC: 0.04-0.06 MAX 0.15
RING GAP TOP: 0.27-0.54 MAX 1.34 2ND: 0.25-0.52 MAX 1.32
3RD: OIL RING GAP: 0.20-0.82 MAX 1.62
PISTON HEIGHT:
GUD PIN CLC: 0.007-0.015 BUSH ID 27.011-27.023 MAX CLEARANCE 0.050
GUD PIN DIA: 27.000-27.012 ROD LENGTH:
CON ROD CLEARAN: 0.044-0.072 MAX 0.10 ROD SIDE CLC: 0.08-0.30 MAX 0.4mm
CRANKPIN DIA: 50.488-50.500
CRANK HARDNESS:
ROD TUNNEL:
MAIN JNL DIA: 56.985-57.000
MAIN CLEARANCE: 0.034-0.065 MAX 0.10
MAIN TUNNEL:
REGRIND ?:
FILLET RADII: REHARDEN @:

CRANK ENDFLOAT: 0.04-0.24 MAX 0.30 O/S THRUSTS 0.125 & 0.250
CAM CLEARANCE: 0.037-0.073
MAX CLEAR: 0.10mm
END FLOAT: 0.08-0.18 MAX 0.25
CAM DIA.: 27.979-27.995
HEAD THICKNESS:
HEAD HARDNESS:
PRECOM HEIGHT: ABOVE 0.01-0.07 SHIMS 0.05 & 0.10 AVAILABLE
INJECTOR PROTRU:
VALVE HEIGHT EX: 1.25-1.7 BELOW* WEAR LIMIT:
VALVE HEIGHT IN: 1.15-1.30 BELOW* WEAR LIMIT IN:
SEAT ANGLE IN: 45 IN SEAT WIDTH: 1.2-1.6
SEAT ANGLE EX: 45 EX SEAT WIDTH: 1.6-2.0
VALVE LIFT IN: SEE NOTES VALVE LIFT EX: MIN LOBE HEIGHT 43.835
GUIDE HEIGHT: 17.3-18.1 ABOVE SPRING SEAT INLET GUIDES 46.0 LONG EXHAUST 50.0
SPRING PRESS OU: FREE LENGTH 47.5mm INSTALLED @ 40.3mm 22.9-25.3KG
SPRING PRESS IN:

LENGTH: 105.70 MIN 105.20

STEM DIA IN: MIN MARGIN 0.9
STEM DIA EX: MIN MARGIN 1.0 LENGTH EX: 105.35 MIN 104.85
O/S GUIDES: STD HOLE SIZE 13.00-13.027- O/S GUIDES 0.050mm
GUIDE ID: 8.01-8.03
MAX CLEARANCE: INLET 0.08 EXHAUST 0.10
VALVE CLC: IN 0.020-0.055 EX 0.035-0.070
TAPPET CLEARANC: COLD INLET 0.20-0.30 EXHAUST 0.25-0.35 AVAILABLE SHIMS 2.20-3.40mm
O/PUMP INNER CL: TIP 0.05-0.15 MAX 0.20
O/PUMP OUTER CL: 0.10-0.17 MAX 0.20 NOTE:- FIT OIL SEAL 1mm BELOW SURFACE
O/P END CLC: 0.03-0.09 MAX 0.15
OIL PRESS: IDLE MORE THAN 4.3PSI @ 3000 RPM 36-85 PSI
PUMP/DIST TIMIN: WITH 8.5-10.0mm SPACER IN COLD START 0.77-0.83mm @ TDC- FOR ENGINES FITTED
TO VEHICLES WITH MODEL CODE CV SET @ 0.67-0.73mm
TORQUES BIG ENDS: 64nm
FRONT PULLEY: 98nm
MAINS: 103nm
CAMSHAFT: 88nm
HEAD: 44nm +90 +90 - USE NEW BOLTS
FLYWHEEL: SEE OTHER INJ PUMP DRIVE: 64nm
BALANCE WEIGHTS:
INJECTORS: 64nm
CAM CAPS: 18nm
FAN SPECS:
OTHER: OIL PUMP PULLEY 47nm PISTON JETS 5.4nm
FLYWHEEL- USE SEALER, M/T 88nm A/T 74nm

COMMENT 1: ENGINE KNOCK- VACUUM PUMP PUSHROD WEARS BADLY IN HOUSING. THIS CAN BE
REBUSHED. 4/99

COMMENT 2: TWO VALVE LENGTHS AND TWO BUCKET THICKNESSES ( WON'T INTERCHANGE)
4/98 BUCKET CLEARANCE 0.028-0.053 MAX 0.10mm BUCKET OD 37.922-37.932

COMMENT 3: BEST TO REPLACE COMPOSITE GASKET WITH LAMINATED STEEL GASKET AND
TORQUE TO YIELD BOLTS - USE CORRECT TIGHTENING PRCEDURE FOR BOLTS 12/95

COMMENT 4: BELT TENSIONER SPRING FREE LENGTH ( INSIDE OF HOOKS) 51.93mm LOAD AT
INSTALLED LENGTH OF 63mm 4.3KG

COMMENT 5: INTAKE LOBE HEIGHT MODEL CODE CV 45.925 ALL OTHERS 46.325

* UNCONFIRMED SPECIFICATION, USE AT OWN RISK PUB #: