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59/2009-EPC C-90-1323-009 0
Prepared P.T.Duong
Checked Nam Vu
FOR CONSTRUCTION
Distribution
PVC
PD
DPD (Site)
Proc M
ALI
PM
JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-009 Rev.0
SHEET : 2 of 11
TableofContents
1. GENERAL ............................................................................................................................. 3
1.2. Material..................................................................................................................... 3
3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-009 Rev.0
SHEET : 3 of 11
1. GENERAL
This calculation sheet covers the design of foundation of pilerack PR-03 (F2, F2A) for
Main Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.
1.2 Material
3. CALCULATION
- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F2, F2A)
Strip Footing Design Page 4 of 11
Combined Footing F2
Input Data
Geometry of Footing
For Column 1
Column Dimensions
Pedestal
Column Dimensions
Pedestal
------------------------------------------------------
Design Calculations
------------------------------------------------------
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
------------------------------------------------------
Resisting Resisting
Moment X Moment Z
Load Case Moment X Moment Z Ratio X Ratio Z
(kNm) (kNm)
(kNm) (kNm)
------------------------------------------------------
For Column 1
Critical Load case for Punching Shear Check : 119
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
For Column 2
Critical Load case for Punching Shear Check : 119
Total Footing Depth, Do 0.60m
=
Calculated Effective (Do - clear cover - = 0.54 m
Depth,deff = Db/2) :
------------------------------------------------------
Critical load case for maximum shear force along the length of 121
footing :
0.75 x Vc = 835.63
kN
Since 0.75 * Vc > Vu hence,
OK
------------------------------------------------------
Design of flexure
Bottom Reinforcement
Required : 0.002206
Top Reinforcement
Required : 0.003677
Distribution Reinforcement
Required : 0.000506
Provided Reinforcement
# 20 @ 100 mm o.c.
# 16 @ 100 mm o.c.
# 16 @ 100 mm o.c.
# 16 @ 100 mm o.c.
Load to check column number 1: govern in LC 124 Load to check column number 1: govern in LC 124
Axial load = 166.50 kN Axial load = 536.43 kN
Moment = 276.67 kN.m Moment = 324.44 kN.m
ACI 318-02 Interaction Curve Calculation Column 1
1.Data Input (Fill the yellow colored cell) h
No.1 Y-Direction
Yield Strength of Concrete fc' = 22.5 (N/mm2)
Yield Strength of Reinforcement fy = 295 (N/mm )
2
b
Column Width b= 800 (mm)
Column Width h= 800 (mm)
Concrete Cover Cv = 50 (mm)
d' d'
dt
Size of Tie Bar D 10
Size of Re-bar D 20 M
Total Number of Re-bar
Re bar (Comp and Tension) 28
Cv P or T
2. Calculation
d' = 70 (mm)
Effective length dt = 730 (mm) h
Rebar Area for One Side Asc = 4398 (mm2)
Bar Ratio = 0.00687 = 0.68719 (%)
3. Result Check SI USCU
Moment M= 276 67
276.67 (kN m)
(kN-m) M/bhh= 0 540
0.540 0 078
0.078
Axial Force F= 166.50 (kN) F/bh= 0.260 0.038
14
12
10
Force / bh (Mpa))
16 8
0
0 0.5 1 1.5 2 2.5 3 3.5
Moment / bhh (Mpa)
ACI 318-02 Interaction Curve Calculation Column 2
1.Data Input (Fill the yellow colored cell) h
No.1 Y-Direction
Yield Strength of Concrete fc' = 22.5 (N/mm2)
Yield Strength of Reinforcement fy = 295 (N/mm )
2
b
Column Width b= 800 (mm)
Column Width h= 800 (mm)
Concrete Cover Cv = 50 (mm)
d' d'
dt
Size of Tie Bar D 10
Size of Re-bar D 20 M
Total Number of Re-bar
Re bar (Comp and Tension) 28
Cv P or T
2. Calculation
d' = 70 (mm)
Effective length dt = 730 (mm) h
Rebar Area for One Side Asc = 4398 (mm2)
Bar Ratio = 0.00687 = 0.68719 (%)
3. Result Check SI USCU
Moment M= 324 44
324.44 (kN m)
(kN-m) M/bhh= 0 634
0.634 0 092
0.092
Axial Force F= 536.43 (kN) F/bh= 0.838 0.122
14
12
10
Force / bh (Mpa)
16
8
0
0 1 2 3 4
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F2, F2A CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA OF COLUMN 2
(This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 7.686 142.492 490.518 -14.056 -13.594 65.870
LC 120 37.620 144.746 402.652 -12.55 -103.723 -2.911
LC 121 -24.444 100.826 435.436 -11.566 80.429 10.613
LC 122 45 028
45.028 120 352
120.352 465 612
465.612 -12 032
-12.032 -117 948
-117.948 -0 772
-0.772
LC 123 6.452 162.784 340.972 -11.52 -11.3 45.017
LC 124 83.468 115.058 518.340 -11.962 -224.271 -38.955
LC 125 6.316 199.922 269.060 -10.938 -10.975 34.665
LC 126 57.618 130.696 447.354 -12.148 -150.482 -19.760
LC 127 6.388 171.596 325.424 -11.978 -11.112 42.828
LC 128 81.821 83.874 414.629 -8.94 -221.363 -49.992
LC 129 4.669 168.738 165.349 -7.916 -8.067 15.958
LC 130 55.971 100.162 342.243 -9.136 -147.569 -28.719
LC 131 4.741 141.062 220.313 -8.966 -8.199 28.713
Maximum 83.47 199.92 518.34 -7.92 80.43 65.87
Minimum -24.44 83.87 165.35 -14.06 -224.27 -49.99
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 92.40 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 9.54 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)
N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 9.538
9 538 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
V n min V s , V cb , V cp = 25.91 kN
N ua ,1 V ua ,1
0.82 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4