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Herringbone [mm]
Agricultural Machines
ANTI-CLOGGING
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Production of cooling elements
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Test rigs
Field measurements or tests carried out under real-life HYDAC test rigs fulfill all requirements in terms
conditions are important methods to analyse the cooler of testing accuracy and have been certified
performance and suitability for specific applications. by TV Sd.
Constancy and accuracy of the instruments used
for measurments are essential requirements. The test criteria and the testing equipment to be used
Only in thus way changes in the cooling system, are specified in the test procedures. The cooling capacity
e.g. the position of the fan in the fan housing, values indicated by HYDAC were derived following
can be accurately quantified. the specification EN 1048.
Further tests:
Wind tunnel
Carried out in order to determine the performance data of cooling element
combinations and to provide a database for cooler calculation using
the simulation software KULI.
ll Noise measurement
ll Vibration tests
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ll Burst test
ll Leakage test
ll Corrosion tests in the salt spray chamber
ll Cold chamber
ll Thermal imaging camera
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Development
Since product life cycles get shorter, it is necessary to develope cooling systems. Its purpose is to solve any given fluid
multiple realiable versions of a new cooler design as soon dynamic or thermodynamic problem using numerical methods.
as possible. Technical simulation plays an essential role For example, CFD can be used to analyse the effects
here because it helps reduce development costs and times. of real, customer-specific installation situations on the cooler
Moreover, simulation as part of the development process results performance.
in more accurate design and optimization, long before the
Finally the FEM method, i.e. the numerical analysis
prototypes are produced. Last but not least,real-life tests can
of problems in structural mechanics and thermal mechanics,
be kept to an absolute minimum.
is an important tool in development-stage simulation.
With KULI software is possible to assess the heat management Above all, it is used to assess structural stress and reduce
of a machine as a whole. But it can also be used to design hot spot stress in order to extend service life.
individual coolers or heat exchangers. By simulating various
A team of development engineers by HYDAC works
heat balances of individual components based on the
with the simulation methods depicted above in order
measurement data of a model heat exchanger in the wind
to optimise existing components and systems and to identify
tunnel, reliable coolers and cooling systems are the results.
new approaches to solutions, including custom solutions.
In addition to KULI, computational fluid dynamics (CFD) are
an important method to optimise coolers, heat exchangers and
Kuli software
Rapid and accurate prediction of cooling capacities. Simulations of passive cooling elements
Simulations of complete air coolers Simulations of air coolers in particular installation spaces
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Air Coolers for all Applications
Industrial
Corrosion protection
Medium: Mineral oil
Three-phase motor
Cooling capacity
Hydraulic motor
Speed control
pump + filter
With pump /
Radial fan
DC motor
Axial fan
ATEX
CPL
up to
AC-LN
200 kW
OSCA / up to
OSCAF 16 kW
up to
OK-ELC *
34 kW
up to
AC-LN MI
250 kW
Mobile
up to
OK-ELD
34 kW
OK-ELH / up to
AC-LNH 140 kW
Oil,
Combin-
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To customer water-glycol,
ation cooler
specification fuel,
CMS
charge air
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and all Industries
Industry
Mobile
The purpose of the Energy Related Products (ErP) Directive 2009/125/EC is to reduce the energy consumption
of these products and improve the environmental performance through Ecodesign. EU-wide standards are
defined for each product group for this purpose.
In this case, the required dissipation is determined for systems and machines that are
already in operation by first measuring the temperature increase in the medium over
a defined time period (but before the temperature stabilises). The heat load of the
system can be determined from the available data.
Example:
The oil temperature in a system increases from 20 C to 60 C over a period
of 30 minutes, the tank capacity is 400 l.
Calculation of the cooling capacity:
V 400 [l]
T (60-20) = 40 [C]
t 30 [min]
T1 60 [C]
T2 30 [C]
PV 15.3
P01 = = = 0.51 [kW/K]
T1 T2 6030
With 5 % safety margin (to allow for contamination), the specific cooling capacity
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52 1.3
7S
48 1.2
44 1.1
40 1.0
36 7L 0.9
Heat dissipation [kW] at T = 40 C
28 0.7
6S
24 0.6
5S
20 6L 0.5
16 5L 0.4
4S
3H
12 0.3
4L
8 3S 0.2
2H
2S
4 0.1
1H
0 0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340
Oil-flow [l/min]
Tolerance: 5 %
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Sizing Software
Our design software, HYDAC Cool IT, was developed in order to speed up
and simplify selection from the HYDAC air cooler range.
You can also use our Specification sheet for air coolers in order to ensure you have
all of the necessary data to hand.
Contact our Technical Sales Office for further details.
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Specification Sheet for Air Coolers
Please contact the Technical Sales Office for your customised combination cooler (CMS) design.
Project:
Contact:
Telephone:
E-mail:
Application:
Design data
Medium:
Version
Max. possible unit dimensions: mm HxWxD
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Specification Sheet AC-LN 8-14 MI with Speed Control
Project:
Contact:
Phone:
E-mail:
Application:
Cooler type:
Data required
fmax
Fan speed [Hz]
Tmax Temperature at which the frequency converter switches to the highest speed
fmin
Toff* Temperature at which the frequency converter switches off the fan
Motor 1
Tmin C fmin rpm
Toff C
Toff C
Note
The temperature must between +20 C and + 85 C.
* Toff:
Ensure a slight hysteresis between Tmin and Toff in order to prevent the fan switching on and off continuously at low temperatures.
The hysteresis will vary depending on the environment and the system, usually a few degrees Celsius is sufficient.
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Note
The information in this brochure
relates to the operating conditions.
For applications and operating conditions
not described, please contact the
relevant technical department.
Subject to technical modifications.
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