ual of Installation, Operation, Maintenance and Repair The Manual of Installation, Operation, Maintenance and Repair i (i =a | ea SCHLEE (NANJING) REFRIGERATION MACHINERY CO., LTD. www. hengbiao.cn‘The Manual of Installation, Operation, Maintenance and Repair Content Chapter 1 Parameter of Unit Performance Parameter of Double-machines Chapter 2 Overall materials 2-1. Unit Identification 2—2 Unit Acceptance 2—3The Verification Form of Acceptance 2—4 Waring and Notice 2—5 Nameplate Chapter 3 The machine 3—1Summary a, Feature of Air Cooled Screw Water Chiller Unit 32 Refrigeration circle a, The Sketch of Circle Process 3—3introduction of Compressor 3—4.Condenser 35.Expansion Valve and Electromagnetic Valve 36 Liquid Operational Valve(Angle Valve) 37. Drying filter 3-8 Liquid Refrigerant Moisture Indicator 3-9 Storage and Installation a, Storage b, Location Requirements ba, Consideration of Noise and Shockproof bb, Groundwork be, Space Distance 3—10.Transportation and Lifti ing ces 3—11 Installation of Pipeline in Water System and Components Introduction a, Evaporator b, Flow Control Valve c. Water Pressure Gauge and ThermometerCO ‘The Manual of Installation, Operation,, Maintenance and Repair | d, Current Switch e, High-low Temperature Switch f. Water Quality Control g. The Engineering Drawing of System | 41.The Drawing of Industrial Refrigeration System (including water pool) shown in graph 3-8 2. The Drawing of Central Air Conditioning Refrigeration System (including air conditioning) shown in graph 3-9 | Chapter 4 Electric appliance 4—1Summary of the Electric Appliance Control System Feature 4—2.Power Supply Requirements 4—3. Power Supply Connection 4—4, Power Insulation Performance | 4-5 Compressor Safety Apparatus Chapter 5 The Unit Operation, Maintenance and Repair 51 Notice before the Test of Machine 5—2.Periodic Maintenance a, Daily Maintenance and Record b, Weekly Maintenance | c. Every Three-month Maintenance | d, Every Six-month Maintenance e, Yearly Maintenance f, Special Maintenance 5—3Repair a, Refrigerant Filling b, Compressor Oil ba, Compressor Oil Replacing bb, Oil Level inspection ¢, Condenser Cleaning ig | ba, Chemical Cleaning Procedures Chapter 6 Fault Analysis Graph 6 Fault Analysis d, Evaporator Cleat| The Manual of Installation, Operation, Maintenance and Repair Chapter 1 Parameter Instruction of Unit Performance Parameter of double compressors eC ‘Type HYS-450AD2 Retigeration = ~ as 10°kcalie 317 pe “Twin-serew semichermetic compressor advanced in the world Compressor | Input power(kW) 142 Volume Control 0-25-37.5-50-625-75-87.5-100% (12.5258) Qy 12 Fan Single Motor ae Power(W) [Water Pipe aaa |Connection(mm) i Evaporator | Water flow(mm'?s) 6 Water Pressure a Drop(kPa) Safety Protection Device High@low pressure protection,antifieezing and _anti-heating| jprotectionsafety _valve,overload ——protection,incomplete pas jpotection.opposite phase protection.lacking voltage and over voltage! protection, water flow protection,et. a Length) 6900 ut ki Wieth(mm) 2000 High(m) 2350 Noise aB(A) 9 Vale mo oe ke, 000 weight Running - ee weight 4CQ ‘The Manual of Instaliation, Operation, Maintenance and Repair Chapter 2 Overall Materials 2—1Unit Identification With the unit arrival, the data should comply with the order material and package material by the comparison and verification of nameplate. 2—2Unit Acceptance 1, After the delivery of unit, Verify the unit being the ordered equipment and the correct equipment and package of unit should be executed 2, Verify the appearance, if any visible damage occurs. Any external damage or material shortage should be informed to our company and the sales department, The “unit damage” should be noted on the receiving list of the transportation company, with a list of damage extent and damage degree. 23. The Acceptance of Verification Form In order to avoid the damage arising from the transportation process, with the arrival of unit, the acceptance should be performed as follows: aBefore the acceptance of unit, verify every delivered cargo, and the verification of external damage on unit or package material should be performed. With the arrival of equipment and before the storage, any implicit damage in the equipments should be verified as soon as possible, which must be appealed within 10 days after the delivery of equipment, lf any impiicit damage is found out, the removal of package should be paused, and no carrying of the damaged equipment away from the receiving spot is allowed, and the damage should be recorded by taking photographs as possible as it can, so as to prove | the occurrence of damage proceeds before the arrival of equipment. uThe damage should be informed to the local institution of transportation company by telephone or mailing, and require a verification of the damaged equipments conducted both by the transportation company and the consignee immediately. oThe arrangements for the repair of equipment should be informed to the representative of sales depariment in Haye company. Before the examining of damaged equipment conducted by the representative of transportation company, the repair of unit shouldn't be performed 24Warnings and Notices The warning and notice are located in proper places in bold figure in this manual. A Warning Warning purposes to give any warning of relevant staff, so as to avoid the ‘ws‘The Manual of Installation, Operation, Maintenance and Repair occurrence of the possible danger causing personal injury. It is not included in the recommendation specified by the factory. A Notice Notice purposes to give the alert of relevant staff, so as to avoid the occurrence of the possible working conditions causing equipment damage. Your personal safety and the reliability of equipments both depend on the strict observance with these preventative measures. Haye Company is not responsible for the problems resulting from the installation or repair executed by unqualified staff, 2-5 Nameplate Unit Nameplate : The repair nameplate of the HYS series unit is attached to the electric switch cabinet; and the compressor nameplate is attached to the compressor. The unit nameplate provides the following content: —Unit type and unit serial number —Refrigerant capacity —Heating capacity (blank in single refrigeration circuit chiller) —Power —Input power —Rate current —Unit weight —Factory date The compressor nameplate provides the following content: —Compressor type —Power —Plug current (start current) —Weight —Refrigerant oil type and charge volume —Refrigerant type —Static test pressure —Barometric test pressure —Serial number —Date ‘6m‘The Manual of Installation, Operation, Maintenance and Repair ¢ € CS Chapter 3. The machine 3—1Summary a, The Feature of Air Cooled Screw Water Chiller Unit The HYS series of air cooled screw chiller unit is the newest developed and researched product by our company. The refrigerant capacity ranges from 80,000 kcal/hour to 1 million kcal Jour. This series of unit makes combination of qualities from other products, adopts the semi-enclosed screw compressor which is imported originally, applies the high-efficiency heat exchanger as the auxiliary, and adopts microcomputer controller, which endows the unit with excellent performance, high energy-efficiency ratio , compact appearance, and the convenience in usage and maintenance. The customer only connects the pipeline links the water system and the specified power, and theh the unit can be put into operation. The series of water chiller can be widely applied into many fields: provide cold water with the central air conditioning in hotel, hospital, gyms, restaurant, entertainment center, business building, office building, etc, and provide the workmanship freezing water in the industries such as textile, chemical industry, petroleum, etc. This product is manufactured with sophisticated workmanship, stability and reliability in the operation. This unit adopts the air as cooling medium, through a certain method provides freezing water for air conditioning or the industrial equipments. The product is standardized complying to GB/T18430.1-2001, The vapor compression cycle chiller (heat pump) packages for industrial &commercial and similar applications, namely operation condition: with the environment temperature of 36(1; with the freezing water outlet temperature of 71], the inlet temperature of 120. The design particularly stresses on the application of energy automatic regulating device, and the improvement of the operation performance when the unit undertakes partial loads, and saves the operation cost. The main components are shown as follows: 1, Control cabinet and the strikingly operation display 2, Double-screw compressor 3, Air-cooled finned condenser 4, Drying filter 5, Heat expansion valve 6, Electromagnetic valve 7. Dry-type evaporator 8, Connection pipeline in internal refrigeration system 270‘The Manual of Installation, Operation, Maintenance and Repair. ¢ € 3-2 Refrigeration Circle a. The sketch of circle process( refer to the drawing of the refrigeration circle system shown in graph 3-1 and 3-2) 3—3 Compressor Introduction Summary The series of HYS produced by Haye company selects the first-class brand of semi-enclosed” double-screw compressor across the world like Taiwan Fusheng, Hanzhong, etc. The screw compressor belongs to the variable-capacity compressor, where the refrigerant coming from evaporator enters into the air entry, then cools the electric machine coil of the compressor, being compressed by the screw, it goes into the inserted oil separator of the compressor , finally is discharged outside from the air exhaust. The screw adopts the third generation design of 5-vs-6 nonsymmetrical tooth ~ type, which receives the international patent. Main features; with a little number of components, three operational components, which increase the reliability of unit during its operation. The high-accuracy process and survey, which can make the space between rotors limit to the micron degree, so as to reduce the leakage between high and low pressure, and increase the working efficiency of compressor. The negative rotor and the positive rotor are designed into non-symmetrical, with being cooled by the spray, and they are protected by an oil layer, also the high efficiency motor is set up inside the rotors in slight vibration, with low noise and long life. The rotor doesn't connect directly with the external cover of compressor, then the negative rotor and the positive rotor produce drive force by the mutual coherence. The oil flows on the upper of rotors in the compressor, filling into the space between two rotors and the internal compressor, even though the oil makes the rotors lubricating, the main purpose of the oil is to seal the gap between the rotors and the external cover of compressor. Due to the close sealing of these components, it restricts in the leakage arising from the high pressure and low pressure, thus the compressor efficiency gains a lot of increase. The compressor used by Haye company is not sensitive to the “moist Journey’, and allows a little liquid refrigerant going into the compressor, without causing the danger of “liquid compression’. Through adopting the inserted oil separator, the high efficiency oil filter and the oil pressure control circuit, the Safety,and the reliability of compressor during its operation can be further assured. Inserted Oil SeparatorCQ The Manual of Installation, Operation, Maintenance and Repair neeee The compressor used by Haye company is the Siwoer effect oil separator, uniquely designed and gains the distribution patent, with containing 0.3% oil, and double-isolation, supertow noise, which is installed directly behind the exhaust hole of compressor, except the oil separator can separate the freezing oil in the compressed refrigerant, it also can be sound-proof, which can effectively reduce the noise during its operation. During operation, the oil is injected into the rotors of compressor, instantly mixed with the compressed refrigerant gas, and then discharged into the oil separator, and proceed the separation process. Compressor Oil Heater Due to the low temperature of freezing oil arising from the initial period of starting the compressor, the oil has high viscosity, so the immediate start of compressor may possibly result in the incoherent movements of the capacity adjustment system. So” before the start of system, every allocated heater should be heated for around 8 hours in advance. Every electric heater of compressor is installed on the bottom, and the electric heater will start heating from the power of unit. When the compressor is started, it can automatically stop heating by cutting the power. Under the usual circumstances, unless the long-period stop of compressor or the repair, the cut -off the power of unit is forbidden, A Notice : This equipment should be heated for 8 hours in advance before the restart , the random cut- off of power is forbidden, which may cause non-start of unit because of the unsatisfactory conditions of start‘The Manual of Installation, Operation, Maintenance and Repalr Graph 3-1 The sketch of refrigeration circle system in air-cooled single chiller LBL air outlet 32% air inlet 4/5 & High pressure gauge 54K RAP FX High and low pressure protection switch 18. % Low pressure gauge ‘AFAR AARP Air exhaust temperature protection AZ Il Shut-off valve #1 One-way valve E91 F & a4I9] Capacity adjustment electromagnetic valve 3R4t JE 4. Screw compressor ie "tt BK I Liquid spray expansion valve 10m‘The Manval of Installation, Operation, Maintenance and Repair Cee ith. 48/91 Liquid spray electromagnetic valve aki 0 Freezing water outlet SR. AGRI X temperature test and flow switch AX @ Freezing water inlet 3:8 9 Test temperature #& KS Evaporator ‘48 15] Electromagnetic valve 3138 FR Drying filter #1 81.4% Refrigerant sight glass AS Expansion valve Sinn‘The Manual of Installation, Operation, Maintenance and Repair ce Graph 3-2 The sketch of refrigeration circle system in double-machine 3251 Air inlet 4438 Air outlet 46.15 4 Low pressure gauge #165. 484" 7f-& High-low pressure protection switch wD‘The Manual of Installation, Operation, Maintenance and Repair #5 & High pressure gauge #438 A. AR4? Air exhaust temperature protection SRF E441 Screw compressor iH @ #4 Liquid spray electromagnetic valve #@°% BSAK IA Liquid spray expansion valve #89 Expansion valve ‘91°81 904% Refrigerant sight glass s£i8 TIE & Drying filter ‘&.s819] Electromagnetic valve 8/8 High pressure gauge {6 R4? 4% High-low pressure protection switches (5% Low pressure gauge #h UR RRA? Air exhaust temperature protection @ULMY Shut-off valve “£78 One-way valve Ei & I Capacity adjustment electromagnetic valve ‘7% 8 aK] Liquid spray electromagnetic valve e°H MFI Liquid spray expansion valve AYIKF] Expansion valve 7k! 2 Freezing water outlet 4:8 © Test temperature 1%. 4415] Electromagnetic valve SLE TIRE Drying filter ARK & Evaporator 23.0 Freezing water inlet 2 i EF X temperature test and flow switch 41° A1SL4% Refrigerant sight glass eB COCEL ‘The Manual of installation, Operation, Maintenance and Repair ‘ af SR Per RS (RE TS) sae SREMEEK EEA Sv) SEAGER COMA) SV3 AESGME RIN % FR) SV2 BRR onze! | 35% ae avs oft ott on of EAE Air inlet filter 224% 4é (4K) Refrigerant gas(low pressure) 33 Motor ibid if B Oil filter ASA K Air breathing bearing Ftivi4-F Compressor rotor PA 38.4 Air exhaust bearing Graph 3-3 Picture on Capacity Control of Double-screw Compressor wiaw1 ba olan, Opraton. Mehence ans Resi Ce 484. Discharge pipe S48 UK CEE, 44h) Refrigerant gas (high pressure, oiled) aaah Freezing oil 342) % % 38 F Oil separator filter screen 2A CHIR, ih) Refrigerant gas (high pressure, non-oiled) 410% Capillary 3E SH) e413 HHA) Capacity control electromagnetic valve( used in start) S-E42 4) & 15) (60% Ml) Capacity control electromagnetic valve (50% used) SE 42H ©4419) (70% ffl) Capacity control electromagnetic valve (70% used ) ‘5743834 Capacity adjustable slide The system of adjustable capacity in compressor The system of adjustable capacity is composed by one adjustable capacity slide, three” electromagnetic valves and one set of oiled piston. The range of adjustable capacity is 25%, 50%,75% and 100%. When the compressor runs, under the influence of pressure difference, the oil flows from oil storage tank located in the cover of machine, being filtered by the filter and the capillary limiting, it goes into the oil piston on the upper of compressor, when the customer load changes, the adjustable capacity electromagnetic valve reacts correspondently, which is controlled by the customer water system temperature, then the oil pushes the piston and shifts to the different place with the adjustable capacity slide ( shown in graph 3-3), and then the flow of refrigerant in compressor changes , finally the refrigeration capacity also changes. The set of adjustable capacity is divided into non-stepped adjustable capacity and stepped adjustable capacity 3—4 condenser The series of unit adopts the air cooled finned water chiller, made up of finned (hydrophilic aluminum and platinum), heat exchange tube( copper tube), under the influence of air cooling, the gaseous refrigerant is condensed into being liquid within the heat exchange tube. The types of condenser include “H" type and “W’ type. 35 Expansion Valve and Electromagnetic Valve Haye company adopts the heating expansion valve, which owns two functions: 1, produces pressure drop and provides the premise condition for refrigeration; 2. controls automatically the degree of superheat in the refrigerant and flow, and makes sure the gaseous refrigerant flowing into the compressor. The sensor for temperature in expansion valve is labeled on the outside of air-inlet pipe in the compressor, and is aeCD ‘The Manual of Installation, Operation, Maintenance and Repair SS connected by one balance pipe and air inlet pipe. This type of expansion valve makes use of balancing the air inlet pressure, the saturation pressure correspondent with air inlet temperature, and self-spring stress to adjust the opening of valves. The over heat degree of compressor is controlled around 5]. Before the delivery from the factory, the unit is adjusted, and don't readjust itif there is no absolute need. The electromagnetic valve controls the open and off refrigerant system. The electromagnetic valve used by Haye company contains pilot electromagnetic valve and electromagnetic valve, through controlling the connection access in balance pipe of ‘expansion valve, the pilot electromagnetic valve can control the open and cut off refrigeration system. 3—6.Liquid Operation Vaive(Angle Valve) The angle valve is located in the pipeline between the condenser and the refrigerant drying filter, during the seasonal stop or the repair of machine, combining the usage of the compressor operation valve (air exhaust valve ), it can condense all the refrigerant of refrigerant system into the condenser for storage. ANotice: when absorbing the refrigerant into condenser, the circle of cooling water and freezing water is forbidden, so as to avoid the evaporator freezing due to the excessive high pressure during the condensing, 3—7.drying filter Drying filter lies in the pipeline between the angle valve and the expansion valve, aiming at drying the stuff in the drying refrigerant and the filtering refrigeration system. The customer can judge if the need of changing the drying filter core should be executed in accordance with the liquid sight glass in the system pipeline and the moisture indicator. 38 Refrigerant Moisture Indicator The refrigerant moisture indicator (liquid sight glass or. sight glass), is installed on the pipelines between the expansion valve and the filter, aiming at observing if the filling content of refrigerant in refrigeration system is correct and the liquid access is obstructed, meantime it continually provides the moisture content in the refrigerant, if the refrigerant in sight glass shows transparent and no-blister, it means there is enough refrigerant in the system, If the blister occurs, it presents the refrigerant shortage or the occurrence of non-condensing air or the obstruction in liquid access (when the liquid access is blocked, the replace of filter core can be put into consideration). The moisture content of refrigerant can be judged by the color in the indicator, The green color means the moisture content of refrigerant in the system keeps safe( when showing green, the euati ; CO The Manual of Installation, Operation, Maintenance and Repair Moisture content is less than 150PPM in the reftigeration system), the yellow color means the moisture content exceeds the specified requirements, and the filter core should be replaced. Notice: the indicator must have full contact with liquid refrigerant for necessary long time (the unit should work at least 4 hours) which can reflect the real moisture content in the system. 3—8. Storage and Installation a. Storage The following preventive measures should be used in need of long storage before the installation of unit: 1.,Protection of electric control cabinet and operational screen should be executed, so as to avoid the damage. 2, The storage of unit should be in dry, non-vibrated, safe area 3, The verification of pressure in refrigerant pipeline should be undertaken at least three months, so as to check if any change in filling content of refrigerant occurs . If any abnormal circumstance occurs, please contact with the proper repair department and relevant sales department in Haye company, b. Requirements for Location ba, Consideration of Noise and Shockproof The installation of unit should be far away from the noise-sensitive area. The shock pad should be put under every unit. It suggests the usage of polydiene rubber as the shock pad, which meets with many requirements in installation. bb, foundation The customer should provide stable, ametabolic installation floor or concrete bed with sufficient intensity and quality to support the weight of unit during its operation (including installed connector, filled refrigerant, oil and water). The running weight is shown in graph 1 and 2. The well drained trench should be set around the foundation. Notice: When the foundation is made up of the cement flooring, the roughness of its surface needs to be performed, and after the cleaning, sufficient water should be sprayed upon, then the execution proceeds. According to the specified needs, the foundation bolt can be set on or the expansion screw can be plunged into, The advised proportion of concrete used in cement foundation flooring should be 1: 2: 4, pursuing the solidness; the installation of unit shouldn't start until the foundation flooring is smooth and polished, and the concrete is fully firm. gitCQ ‘The Manual of Installation, Operation, Maintenance and Repair The installation of foundation is shown in graph 3-5, merely Is the graph of foundation used in the installation of single-machine. If the graph of foundation used in the installation of double-machines is in need, please fetch it from the technical department of Haye company. be. Space Distance The installation of unit should tie in dry and well-ventilated area, with the clear space height of not less than 2.5 meters in the direction of air exhaust (shown in graph 3-4). The sufficient space should be kept around the unit allowing the installation, test and the maintenance staff finishing the equipment installation, operation and protection (such as Pipeline installation in evaporator, the open and cut off electric cabinet, the repair of compressor, etc). Make @ reference of the requirements for minimum adjoining space shown in graph 3-6. E No other sources of heat should be set adjacent to the unit, avoid the absorption of heated air, and the influence on the unit efficiency; the installation of unit mustn't lie in the areas where is possibly affected by vapor, moisture (such as the surrounding of the cooling tower) or oil stain, so as to prevent the damage and maifunction of unit structure or system components from happening. The installation of unit mustn't be located in the area where inflammation is stacked. te eae @) Rta Sia UP BRARERITNTZ OK The drawing of requirements in service space and air exhaust space in unit 4B IRL 4 Ia] Operation service space HRM AP SAAT 25K The clear space in the direction of air exhaust is not less than 2.5 meters Graph 3-5 the foundation drawing in the installation of single-machine system sina"Re Manolo, Operation Mtns Rept ce habe , TT] Bite G-eael fe Graph 3-6 The reserved space of operation, repair, and installation in air-cooled unit SE Air inlet 310.Transportation and Lifting The series of HYS unit must be transported by means of lifting. The intensity requirements for lifting equipments should make a reference of the running weight in graph 1 and graph 2, and the lifting is shown as follows: Drawing 37 Lifting After locating the unit, itis measured paralleled by bubble gradienter. Warning! In order to prevent the injury accidents and the damage of equipments, the allowed lifting weight for the lifting equipments must exceed the weight by multiplying the weight of every unit and the enough safety values. 3—11The Pipeline Installation and Components Introduction in Water Pipeline System of Unit The pipeline installation should be undertaken complying with the local or national regulations, in shockproof way, the water pipe of being sustained and heat retaining should be connected with evaporator, avoid the unit burdening extra stress, and the specific inlet and outlet of freezing water should be joined together according to the eonCB The Manual of Installation, Operation, Maintenance and Repair — diagrammatic labels in evaporator before the delivery from factory. All the connection of unit and water pipe should adopt the way of flanged sealing, Notice: The flow switch is set up in the exhaust of water pipe in evaporator, and it is in no need of installing other flow interlocks. The usual positions of pipeline components in freezing water system are as follows: Inlet pipe of freezing water (extending from external pipeline until the evaporator) oCut-off valve (butterfly valve) oY type filter Shock absorbing flexible tube freezing water pump aShock absorbing flexible tube aCutoff valve (butterfly valve) 3 aCheck vaive aWater pressure gauge installed with cut-off valve aPipeline connector Air Exhaust (discharging the air in system) aThermometer aCutoff valve (butterfly valve) aShock absorbing flexible tube Freezing water outlet pipe ( extending from external pipeline until the evaporator) Air exhaust (discharging the air in system) oWater pressure gauge installed with cut-off valve Pipeline connector oThermometer oCut-off valve(butterfly valve) oShock absorbing flexible tube Notice 1. The lowest place of every pipeline should be distributed with water drain valve, $0 as to in the essential cases (when the long stop of unit , or the low temperature in winter), combining with the wash-out valve , all the freezing water in the system 9 from the can be discharged, avoid the damage of unit due to the freezing co! excessive low temperature in the environment. Furthermore, the complement of ethylene glycol or propanedio! mixtures into the water can be used to prevent the freezing. ‘2070CS ‘The Manual of Installation, Operation, Maintenance and Repair va Warning! Saline mixture must be forbidden, so as to prevent the unit from corrosion, and the equipments from damage. 2. Avoid the stuff into the evaporator as possible as it can, due to the difficulty of discharge, it can result in the malfunction even the blockage of water pip: e, which directly affects the refrigerant effect of unit, what's worse, it can freeze and destroy the evaporator, 3, The water system must undertake the closeness test and be cleaned when the installation of pipelines is executed. The closeness test purposes on giving assurance of no-leaking under the water pressure of 1.0Mpa for 30 minutes. 4, In order to prevent internal damage of unit, if the pipe neighboring pipelines should stay away from the unit. e is cleaned by acid, the a: The Evaporator 7 The series of evaporator is the dry-type evaporator (direct evaporator), with the refrigerant inside the pipeline, the water filling into the intemal cover, and the disassembling cover( due to the intemal pressure, the customer can't disassemble the Cover unless it is absolutely necessary, so as to avoid the leakage or danger, when it is necessary, only the professional staff can open the cover). The plank inside the cover is to limit the flowing extent of refrigerant. The freezing water stored inside the cover, goes through the crisscross evaporating pipeline by the leading of baffle plate, and exchanges the heat with evaporating pipeline, and it reduces the water temperature. Before the delivery from factory, the cylinder of evaporator has already undertaken the heat retaining process, among which, the heat retaining material adopts the closed foam insulation layer, endowed with the performances of waterproof, damp-proof, vapor insulation and heat insulation, besides, with the sound tenacity, it can easily be cleaned on the surface. b: Flow Control Valve On the intet and outlet of water pipe in the evaporator can be installed with the flow control vaive , to control the change caused by the evaporating pressure. c: Water Pressure Gauge and Thermometer The thermometer and water pressure gauge provided by the customer should be installed on the direct pipeline, not too close to the curved pipeline. d: Flow switch Before the delivery from factory, the exhaust pipeline of water in the evaporator has been set up with target type flow switch which links to the compressor, ewCED ‘The Manual of Installation, Operation, Maintenance and Repair ae e: High-low Pressure Switch Every refrigerant circuit owns a high-low pressure switch. The pressure valve is fixed before the delivery from factory, so the customer can't change the fixed value randomly. When the pressure switch moves, the machine will be stopped automatically and sound the alarm. After the recovery of system pressure, the pressure switch returns to the original position. The machines will not start until customers find the fault cause and make solutions. The normal working pressure for common air-cooled unit is: High pressure: 16~22kgficm* —_ low pressure: 3~6kgf/cm? The fixed value before the factory: high pressure is23kg/em* The low pressure is 2.5kg/em* f: Control in Water Quality The water quality in freezing water should be stressed on, and the scale and stuff can affect the normal operation of the system. Thus, the parameters of PH value of water, conductance and Fl-ion should be put into consideration before the using. Before the freezing water flows into the system, the filtering and intenerate treatment should be performed by chemical material. The followings are the requirements for water quality in this series of unit: PH value: 6.5~8.5 turbidity: the biggest allowed content(200mg/L) Carbonate hardness: 8~30 degree g: The Drawing of System 1. The drawing of Industri: graph 3-8 2. The drawing of refrigerant system in Central air condi 39 refrigerant system ( including water pool) shown in ning shown in graph gnu‘The Manual of Installation, Operation, Maintenance and Repair hh WO se @ pe = 94 AH | a pat] ene Tee Se ¢ a | $2. . ; RAL eR | po. ——_ Graph 3-8 The drawing of Industrial refrigerant system (including water poo!) FA A Pressure gauge iB ARGt Thermometer F& 7) tit th % Pressure output pump: 4. * #& Production line 4% Production line 4 Production line ‘ shok2b, Freezing water pool 2% iL. Freezing unit 48484 3% I] Soft joint butterfly valve. #4R:KSR I Soft joint butterfly valve ak AGE Freezing water pump Y S238 & Y type filter anCS ‘The Manual of Installation, Operation, Maintenance and Repair HL ‘The drawing of the refrigerant system in central air conditioning (including air conditioning) ABHOR 44 Expansion water tank 4% 8 &% Join the tap water BUnAE CBIR) Fan And Coil Piles (Air-conditioning) #28 #042. Chiller unit 42% 2.4812] Soft joint butterfly valve 2 ik Freezing water pump Y M108 SY type filter ae aeCo ‘The Manual of Installation, Operation, Maintenance and Repair : Chapter 4 electric appliance 4—1Introduction of control system in electric appliance a, The methods of unit control feature in being advanced, convenient, and high reliability in operation; the core of unit control system applies the well-known brands of programmable logic controller and liquid operation crystal display, which gives strong guarantee for the running stability of unit. Due to the feature of conveniently changing the customer’ running program in programmable logic controller, a variety of requirements of customers can be fulfilled, such as automatic model; under the programmable control by the computer, the unit can automatically finish the tasks of start, stop, energy regulation and safety monitor, keep running in highly automatic state. Manual model: through the operation board, the control and regulation of unit can be realized, which provides convenience for the professional staff during the field test and ~ repair. b, Realization of highly offective running by saving energy : when the unit keeps running under different situations and environments, according to the fixed running parameter in the unit (temperature), the compute control system will achieve fully automatic energy regulation. Regarding the single-compressor unit, the system makes use of energy regulation featuring in partial load slide-valve and regarding multi-compressor unit, the system controls the refrigerant output by combination of the increasing quantity and the slide-valve, so as to meet diverse requirements by the customers, and makes assurance of the high efficiency during the unit's operation, finally achieves the goal of saving energy. ¢, Safety protection in all-round way; the protection function of unit is distributed completely, reasonable, owning: the high-low pressure protection, freezing water flow protection, overcurrent protection, overload protection, shortage phrase protection, overpressure protection, phase sequence protection, etc, and makes sure the running of unit stay in normal state in all-round way. 4—2. Requirements of power supply The dynamic power applied in the unit : 380V(342~418V) three-phase four-wire external electric supply Control power : 220V/50Hz one-phase external electric supply The Fluctuation of electric pressure is withint10%; the fluctuation between phases is within 42%. Warning! If the fluctuation of electric pressure exceeds 10% or the fluctuation ina‘The Manual of installation, Operation, Maintenance and Repair Ces between phases exceeds 2%, the damage caused by starting the machine will be regarded as improper operation, which is not included among the guarantee terms. 4—3.The connection of power supply The main power supply can be guided from the bottom of the electric cabinet of unit. 4—4 Insulation performance of electric appliance The insulation resistance in the electric unit should be more than 1010MQ and the insulation resistance in electric appliance should be no less than 5 SMO. Notice: The voltage withstanding test and insulation test must be forbidden in the unit! Because the control circuit of the unit cont s electric device, and the voltage withstanding test and insulation test can damage the device, if it is necessary to make voltage withstanding test and insulation test for inputted electric cable and electric wines during the installation of unit and electricity execution, the electric cable and electric wines being about to be tested should be isolated from the unit. All the electricity device and compressor in the control cabinet, and the special controller have taken the voltage withstanding test before the delivery from factory. In order to prevent electric appliance, electric machine and the special controller from being damaged, the customer shouldn't make voltage withstanding test repeatedly to these devices mentioned above. If it is necessary to make a new voltage withstanding test, it should make contact with us, and the voltage withstanding test can continue only by gaining the permission of our company and following the relevant regulations manipulated by our company Awarning! Not complying with the specified requirement manipulated by our company, the damage caused in the voltage withstanding test and insulation test will be regarded as improper operation, which is not included in guarantee terms. 4_5 Safety apparatus of compressor Overheating protection of electric motor in compressor The inserted temperature protector is installed in the electric motor of compressor, so as to avoid overheat of electric motor. When the winding temperature of electric motor increases within the extent of 1352501, the protection will be cut off. The unit will stop and sound alarm. When the winding temperature of electric motor decreases within the extent of 885°], the contact closes. When the customer makes clear of the causes , and solves the default, the electric motor can start, awCD ‘The Manual of Installation, Operation, Maintenance and Repair High temperature protection switch of air exhaust in compressor When the temperature of air exhaust increases within the extent of 105450, the high temperature protection switch looses, and the machines stops and sounds alarm. When the temperature reduces within the extent of 88511, the open and close switch returns to the original position Chapter 4 Operation , maintenance and repair of unit 5—1.Notice before the start of unit The test of this unit should be performed by professional and authorized technician and operator approved by our company. No allowance of starting the unit should be given without following the following debugging procedures. (—)The preparation before starting the unit should be: before the professional staff test it, all the supporting facilities of unit and the customer should be tested in regular way, to make sure the quality of debug, and the requirements of supporting facilities can make reference of the instruction manual. Notice: verify the flow switches being connected with the correspondent terminal conforming to the requirements ‘1> Verify the input wire conforming to the specified requirements of unit. The electric supply standard and wire should conform to the specified requirements on nameplate. 2> The verification of freezing water system should conform to the specified requirements in the air conditioning project. Such as: the cleaning of water system, and the discharge of air, etc. After the correct verification of water system is performed and the filling of pure water, start the water pump, and make observation of flow state and examine the flow switch in normal connection. 3> under the necessary condition of no start of compressor (provide no electricity for compressor), start the unit, and check the movements of controller are in normal state, and if the alarm is sounded 4> Verify and identify that the full opening of the air exhaust cut-off valve, air inlet cutoff valve, liquid angle valve, and the electromagnetic leading valve should be performed. 5> Verify that the oil level in compressor keeps above the middle line of sight giass. 6> Verify the leakage of the pipeline in unit system, joints and flanges. 7>Examine and lock all the electricity joints. 8> Examine the heating of oil and make sure the heater has been for more than 8 hours in electric state, identify that the oil storage tank in compressor starts heating. ANotics Before the start of machine, make assurance that it is more than 8 hours or‘The Manual of Installation, Operation, Maintenance and Repair A in electric and heating state. Except the necessary repair of unit or seasonal stop, no cut-off of heating electric supply is allowed. When the unit keeps running, the oil heater will stop heating automatically. After the unit stops running, the oil heater will connect to electricity automatically, so as to keep the oil temperature, Notice : The fixed parameter in controller and protection set-up in system is finished before the delivery from factory, except particular conditions, the changing parameter by the customer is not allowed , so as to prevent the unit damaging. (=) Operation of opening and closing unit 1> Change the air breaker until “ON" predictably. Connect the unit with electricity, make sure the oll heater has connected with electricity for 8 hours, and identify the oil storage tank in compressor starts heating. <2>Identify that the working conditions of safety device, the protection device and the chain device keep in normal state. <3> Start the circle water pump in freezing water and make sure the working conditions of components in freezing water system keep in normal state. <4> Readjust the fixed temperature of temperature controller in unit panel conforming to the requirements, and make the identification of it. <5> The Professional Debugging stat? is responsible for verifying the correctness finally. <6>Push the bottom button "ON", and start the equipment. <7> In the initial start of machine, the pressure reading in high-low pressure gaugo in unit should be observed particularly. When the reading of high pressure gauge stays between 16~22kg/cm* , and the reading of low pressure gauge stays between 3~6 kg/cm* it indicates the working condition of compressor keeps in normal state. If the reading of high pressure gauge doesn't increase, the running electricity in electric engine is far lower than the specified value, it is possibly due to the incorrectness of phase sequence in electric supply, and the test of unit should be executed when the phase sequence of electric supply is changed <8> When the unit is put into use, examine the working conditions of safety device, protection device and chain device again. <9>After identify the working pressure of unit stays normal and the cooling condition keeps sound, the continuing running of the equipment should be performed. heen<10 >The stop order is in opposite to the start order, first close the unit, and later close auxiliary equipments. ‘The Manual of Installation, Operation, Maintenance and Repair ce : 5_2Periodic maintenance The following programs in the use of compressor should be verified: the normal condition of cil level in compressor; the normal running condition of heater; if the looseness of screw in flange connector of compressor occurs. a, Daily maintenance and record The daily maintenance of unit are as follows: <1>Keep clean of the environment in computer room and the areas surrounding the unit. Clean the garbage and waste occurring during the installation and repair. <2> Clean the dust and dirt in the system pipeline, so as to find out the leakage in time and make a repair. <3>Verify of the looseness of tight-fixed components in unit, and make proper embrace of the tight-fixed components, so as to avoid the leakage. <4>Verify that the unbalanced degree between electric pressure in electric supply of unit and every phase electric pressure is within the specified extent. <5>Verify of evaporator, the heat-insulating material, if any damage, pull-off happens, the repair should be finished instantly, so as to protect the integrity of heat-insulating material. <6> The valve stem in every equipment vaive should be greased periodically, and the connection of door hinge and door lock in control cabinet should be greased, so as to prevent the moving components from erosion and seizing. The items in daily record are recorded as follows: The unit record The statistics in daily record contains: the electric pressure of unit, current, the pressure valve of high-low pressure gauge, the temperature of water inlet and water outlet in freezing water, the air outlet temperature in compressor, the air-breathing temperature in compressor, etc. Notice1: the pressure of condenser ( high pressure value) changes according to the temperature of air inlet and air outlet in cooling air, under the condition of being fully-loaded, it should equal to the saturation pressure value of R22 refrigerant which exceeds the temperature of air outlet in condenser from 8 to 100) Notice2: the pressure of evaporator (low pressure value) changes according to the temperature of water inlet and water outlet in freezing water, under the condition of being: CED The Manual of Installation, Operation; Maintenance and Repair Soe fully-loaded, it should equal to the saturation pressure valve of R22 refrigerant which lowers the temperature of water outlet in evaporator from 5 to 60) Verify and record the extemal appearance of reftigerant filter. if any frosting in this place occurs, it indicates that the obstruction of filter happens, and after the obstruction, abnormal pressure in evaporator mentioned in Notice 2 can be caused in the filter. b, weekly maintenance ‘Summarize and review the record of iis running maintenance. cy every three-month maintenance oSummarize and review the record of its running maintenance. aVerify the oil level in compressor and refrigerant filling content of unit, if in need of the fueling or refrigerant, please contact Haye company. ~ oClean all the water filter in the water ‘system of evaporator Clean the dust and dirt which is attached to the condenser fin. Under the condition of being fully-loaded, verify the temperature difference of entry and exit in refrigerant filter. If the temperature differences increases too much, the change of filter core should be put into consideration. d, every six-month maintenance oSummarize and review the record of its running maintenance. The analysis of compressor oil should be performed in the qualified laboratory, so as to examine the moisture content, acid degree in refrigerant system, which is an effective diagnosis for the solution of default. ofasten eleciric connectors in controller and electric cabinet. e. yearly maintenance The close of unit should be executed once in a year and examine the unit by complying with the following contents: = Adjust the filter core Notice: if unnecessary, suggests that the condenser oil shouldn't be changed, unless the result of oil analysis indicates it has been polluted. Debug the existence of refrigerant in all the connections with flanges, so as to examine the closeness of the connections with flange. Debut the set-up in high-low pressure switch, and make sure the pressure reaches to the fixed value of switch in normal state. ain the examination of condenser fin, if it is found that too much dirt covers it, it should be cleaned instantly, otherwise the heat exchange is affected, resulting in the high‘The Manual of installation, Operation, Maintenance and Repeir ¢ G o pressure alarm. oMeasure the electric engine winding and ground insulating resistance in compressor. The measurement should be performed by the qualified technician who should make sure the debugging devices keep running smooth cExamine the oil level and refrigerant filing content. f. special maintenance the pipeline nondestructive examination should be applied to debug the pipe bundle in evaporator every three years, Notice: basing on the actual conditions of using water chiller, it is possibly better to shorten the period of debugging the pipe bundle. It suits some unit well which are used on some important occasions. - Complying with the application of unit, the proper repair company should be contacted, to execute the unit examination in all-round way. 5—3Repair Repair procedures a, Filling of refrigerant The fundamental and accurate method of filing refrigerant in this series of unit is, under the condition of discharging all the liquid refrigerant and gaseous refrigerant, complying with the noted refrigerant weight in the nameplate to start the filling, though this method is comparatively accurate, it costs much time and the method is not necessarily applied to all the unit used on any occasion Noti 1 in the filling of refrigerant, neither is the no flowing of water in the evaporator allowed, nor is the no rotation of air-cooled fan allowed, so as to prevent the freezing of evaporator and the excessive pressure in condensing, the damage caused by the evaporator freezing belongs to improper usage, which is not included within the guarantee extent. 2, Before the filling of refrigerant , the filling content of refrigerant in the equipment should be identified, and the blind filling is forbidden. The series of unit is filled with sufficient reftigerant before the delivery from factory, with the running time more than four hours, and the high-low pressure gauge of the system is provided with pressure reading, the value pointing to the saturation pressure of refrigerant under the environment temperature. Before the use, if the customer finds out the high-low pressure gauge doesn't indicate the reading, it should first make verification‘The Manual of Installation, Operation, Maintenance and Repair 3 of the leakage in system, spotting the leakage and repairing it, after make sure no other leakage places exist, the customer should discharge the system into vacuum, and fill it with refrigerant. The filling content of refrigerant is measured by weighting method, basing on the natural pressure difference, fil the refrigerant, keep the unit running for a period in fully loaded state, then fill the refrigerant, until the bubble doesn't occur on the liquid sight glass and the filling content reaches to the dimension in nameplate AWarning!! The vacuum abstracted by the compressor is forbidden. The damage caused by this belongs to improper operation, which is not included within the guanrantee extent. ANotice: The excessive refrigerant is not allowed. The excessive filling of refrigerant could resuit in the higher pressure in air exhaust, the increasing. oil consumption in compressor, the frosting on the end of compressor, etc-— “hydraulic hit” The hydraulic hit sustaining for a long time could result in the reduction of greasy performance on the shaft and screw which is greased by the grease oil , and damage the compressor. AWarning! The random filling of refrigerant in low pressure pipeline in refrigeration system or the filling of liquid refrigerant is forbidden, which possibly destroys the greasing conditions in compressor, results in the plugging of compressor shaft. The damage caused by this belongs to improper operation, which is not included within guarantee extent. b, compressor oil The types of grease oil used in every compressor are shown in graph 3 The grease oil used in every compressor Baten HANBELL | FUSHENG REFCOMP. BITZER SLR ih BA SUNISO SUNISO CPt B320SH iamiwaxs | 4Gsiscs __sGSD. CP-4214-320 B320SH Compressor Brands of grease oll Specification of grease oil Before the delivery from factory, the compressor is filled with sufficient freezing oil, generally in no need of filing. If the oil level can be observed from the ail sight glass in compressor, the unit can be started. When the unit keeps running smooth, the oil level should lie from 1/3 to 2/3 on the oil sight glass; ifthe oil level is lower than this extent, the proper freezing oil should be filled into but without excessive filling content, ba, change of compressor oil Internal grease oil system in compressor is the key to maintain the normal running of ieCee compressor, and the grease is endowed with the functions of grease, air-cooled, ‘The Manual of installation, Operati », Maintenance and Repair closeness, driving oil hydraulic cylinder, etc. The common problems in grease oll aro : 1, The mixture of strange stuff results in the pollution of grease oil, and the obstruction of filter 2, The high temperature effect results in the degradation of grease oil and the loss of grease function. 3. The acidification polluted by the system water, and the erosion of motor occurs, Regarding the problems above, the regular check or regular change of grease oil in ‘compressor should be operated as the followings ways: 1. Afier the first running, it suggests one change of grease oil and the clean of oil filter and the air-breathing filter screen in compressor should be performed after 2500 hours (five months). It is due to that after the normal running, the residue in the system should accumulate in the compressor, the change of grease oil in a short period (2500 hours or 5 months) contributes to guarantee the stability in unit running in the future. After the first change, the grease oil should be regularly changed complying with the cleanliness of system. If the cleanliness of system keeps sound, the change can take place every 40,000 hours (20 months). 2. If the temperature of air exhaust in compressor sustains in high temperature for a long time, the degradation of grease oil speeds up, and the degradation of grease oil should be examined regularly ( every 2 months), the unqualified grease oil should be exchanged instantly. If the regular examination falls, it should follow the suggestions in graph 4, The _temperatures of air exhaust in compressor and change time of grease oil eteRe (0) | 65~750 | 75~e50 | 85~950 | 95~ 405% 1050 +o Rika (he) 10000 8000 4000 1500 500 Kiket i Ges nH) 20 16 8 3 1 Running temperature of air exhaust Change time Change time (running months) Notice: the running time above is counted on 16 hours/day in running. ANotice: In order to prevent the damage of heater in the compressor oil tank happening, before fueling the oil, the main switch of electric supply should be closed. 3, The acidity of grease oil, has directly affected the motor lifespan in compressor, so the acidity should be examined regularly to be qualified, if the general acidity of grease oil SaThe Manual of Installation, Operation, Maintenance and Repair fowers than PH=6, it should be changed instantly, If the acidity examination fails, the drying filter in the system should be changed regularly, so as to keep sound drying degree in the system 4, The change frequency of grease oil should make reference of those mentioned above, particularly indicates that : under the condition of motor burn-out damage in the system, after the change of new motor, the conditions of grease oil should be traced every month or the grease oil should be changed regularly’ 200 hours), until the system is cleaned, otherwise another damage of motor burn-out happens again. bb. examine oil level In the running of unit, it should directly observe the oil sight glass under the compressor cover; the oil level should lie above the bottom of sight glass or in the upper middle of sight glass after the compressor stops running for 10 minutes. c, clean of condenser Observe the scaling in the condenser fin, if the scaling covers a lot, the dirt separator like the soapy water should be dealt with. cThe chemical agent containing corr aluminum and platinum and copper pipe is forbidden to be dealt with. dy the clean of evaporator Due to the evaporator system belonging to a part of closed system in this series of unit, generally it couldn't gather too much scale, but under necessary condition of clean, the chemical clean method can be applied into. da, procedure of chemical clean method The chemical clean method indicates the best way of removing the residue and scale. Please consult the local qualified chemical company (namely the company makes acquaintance of the chemical and mineral content in local provided water), so as to design a proper clean method. The standardized evaporator consists of cast iron, stee! and copper pipe, etc. 4 Notice improper chemical treatment could result in the damage of pipe wall. The pipeline material, liquor material, clean circle time and the safety notices, which are used in external circle processing liquid system during the chemical treatment, should be specified by the company providing the material or the company providing the clean service.‘The Manual of Installation, Operation, Maintenance and Repair Chapter 6 fault analysis Graph 6 fault analysis Faults Reasons for faults ‘Solution | : . 4. examine the electric supply 1. no input of electric supply ee 2 -out of ‘ ‘i Po ce cricor tl a fuse 3. fasten the wires in electric 3.unfastened wires in electric supply supply load dl etrovcunnind iii memersecesresonn combreceatia | Syria ik nel ressons ot a unit 5: burn-out of relay coil mee | (electricit 6. (electricity) break in overload protector of | 5 change the relay : Seer 6.change overload protector i : on of highs : 7. protection of high-low temperature | 7 aaa eee aa switch ' 8. break in temperature controller | 8 @diust_ fixed value in temperature controller | 1. examine the winding relay | 1. no running of winding engine and electric motor 2. Re running 2, no sufficient low content 2. examine the water pump and of : 3. incorrect phase sequence in freezing water valve, examine compressor | electric supply of compressor, inverse-phase protection. he water pum Tey, 3. change the two-phases | sequence in electric supply 1. change fuse, examine 1. burn-out fuse reasons 2. bum-out wires or phase missing —_| 2. repair the electric supply RS 3. damage of wires terminal 3. repair wire terminal compressor |4 burn-out electric motor in | 4. change electric motor in with 1nd compressor compressor reactions | 5. broken coherence of bearing in | 5, change bearing in compressor compressor 6. plugging compressor Grepair or ~— change 3 compressor 4. inability in | 4. damage of rotor in compressor 4. repair or change rotor in [refrigerant | 2. leakage in refrigerant compressor in 3. incorrect adjustment in expansion | 2. examine leakage place, and compressor _| valve after repair, fil the refrigerant eee‘The Manual of installation, Operation, Maintenance and Repair ce 5, the existence of no condensing gas in system 6. excessive high pressure in air inlet | running 4. mixture of no condensing air in | 3. adjust opening of expansion system valve 4. discharge gas 1, low electric pressure 5. overioag | 2: O0Seness of wire terminal 1. examine electric supply fa 3. damage of overload relay in | 2: "epair electric supply terminal compressor | compressor 3. change overload relay running Mieecrssive rane reninerant 4, release partial refrigerant 5. the existence of no condensing _| 5. remove no condensing gas i gas in system 4, excessive filling refrigerant ftelocse pattal rehigeranty 2. improper adjust of pressure | 2. adjust pressure controller a nigh ontoler (high-low pressure switch) : cere winding (nctoy pressure | 3. burn-out of winding electric motor een rosso sot protection in 4. insufficient winding content winding content in winding compressor motor 5. discharge no condensing gas 6. refer to “excessive high pressure in air inlet” T.backfiow of 1. improper set-up in expansion valve liquid re 1. adjust expansion valve refrigerant | 2. loss of sensitivity for temperature in | > “sincing the sensitvly for into expansion valve compressor, | ‘ ; temperature resulting inj & Malfunction in expansion vaive 3. change expansion valve et ee eel na reriaoramt 4, discharge partial refrigerant compressor 8. no stopping of | 1. malfunction in temperature 1. change or repair the pressure 3. looseness of joints COMPIESSON. | controller temperature controller excessive refrigerant = 1. excessive pressute in airexhaust |1 refer to “ protection high 9. protection] 2- ©xcessive high or excessive low | pressure in compressor of —_eleciriq electric pressure in electric supply or | 2. examine the electric supply supply ‘unbalanced phases in electric. | and connectors compressor 3. fasten the joints 4. change the electric motor@ ‘The Manual of Installation, Operation, Maintenance and Repair ¢ € & i 4, burn-out electric motor in | 5. change the electric protector compressor 5. malfunction in flowing protector 1, examine the reasons, change grease oll to eT 2. athena of cir ieiet vebve mit wit o noise in) compressor | outlet valve 7 1. excessive low oil level change air iniet and air exhaust valve in compressor 3. excessive open in expansion valve | 3, examine the location of i sensitivity for temperature | 1. examine the leakage, fil the refrigerant 1. insufficient refrigerant az epncrease ae the oac aan) a 2. excessive low inlet pressure Se acre ne cH eLnaD non-oiled in | 3 jam in system inlet pipeline compressor | 4. excessive little opening in 3. examine the reasons, solve expansion valve Scion 4. clean or change the expansion valve 1. excessive low temperature in 1. reduce the air inlet square in environment __ | condenser properly 13 excessive 2, leakage in angle valve in low pressurel condenser in air exhaust 3. refer to “ excessive low 3. lower pressure of air inlet than | : | pressure in air intet 4. fill enough refrigerant 2. change angle valve normal value 4. insufficient refrigerant 1. refer to “ excessive high iz in ist 4. excessive high pressure in air inlet _| Pressure in air exhau iv 2. excessive filing content in |2 —_‘ischarge excessive refrigerant refrigerant Aas excoeelve 3. examine and adjust high pressure 3. flowing of liquid refrigerant from ir inlet jon valve, identify the evaporator into compressor | expansion identity | lett 4, unsound heatinsulation in fasten and heat insulation of chilled water pipe | sensitivity for temperature on air inlet pipe, and the temperature of water _exhaust_in_freezing‘The Manual of Installation, Operation, Maintenance and Repair Cée exceeds water the fixed temperature 4, examine the heat insulation of pipeline 15. excessive low pressurd in air intet 1. no complete opening of angle valve in condenser 2. jam in liquid pipe and air inlet valve 3. improper adjust of expansion valve or fault 4. insufficient refrigerant 5. overweight grease ail in circle 6. the temperature of water inlet in freezing water lower —than standardized temperature flow content 7. _ insufficient in evaporator 1. open valve 2. examine dryer 3. adjust correctly the degree of superheat, leakage and examine the of sensitivity for temperature 4, sufficient filling refrigerant 5. examine the content of grease oil 6. adjust the fixed temperature 7. examine the loss of freezing water pipeline pressure SCHLEE (NANJING) Refrigeration Machinery Co., Ltd ‘TEL:86-25-66615565