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KENR8379-07

February 2016

17 9 Y 1

KENR8379-07 VOL 1 of 3
COMPONENT LOCATIONS
Steering and
Fan Pump
21
20

(Dimensions: 48 inches x 35 inches)


Machine Schematic
Description Part Number
Location Location
Accumulator Gp - Precharge Pressure 253-4120 1 J-13

Cylinder Gp - Left Steer 194-6171 2 I-1

Cylinder Gp - Right Steer 288-5537 3 G-1

Filter - Hydraulic 4T-6788 4 D-5

Filter Gp - Oil 290-2569 5 B-8


UU
Filter Gp - Oil 339-9708 6 F-5

Filter Gp - Oil (Case Drain) 290-2569 7 E-3

Motor Gp - Fan Speed Control 226-6003 8 G-10


ACCUMULATOR PRESSURE

797F Off-Highway Truck


Pump Gp - Brake Cooling Drive 281-8284 9 C-13
SENSOR
Pump Gp - Metering 192-3897 10 H-7
20 19
Hydraulic and Powertrain Oil System
Pump Gp - Steering And Fan 284-9631 11 C-9

Sensor Gp - Pressure 221-3405 12 J-12


X
Sensor Gp - Pressure (Park Brake Retract) 221-3410 13* B-5
RR 12
Sensor Gp - Speed

Sensor Gp - Temperature
186-0131

134-2252
14

15
A-3 , G-10

C-3
Steering Pump
PRESSURE REDUCING VALVE LAJ1-UP
WSP1-UP
Switch As - Steering Oil Level 172-8660 16 C-3 Fan Pump
Tank Gp - Hydraulic 280-2090 17 D-4

Valve Gp - Make Up (Fan Anti - cav)

Valve Gp - Pressure Reducing


183-7170

226-0835
18

19
G-12

H-14
UU
Valve Gp - Solenoid 288-4351 20 H-11

36 Page,
Valve Gp - Steering 151-5933 21 I-3

Note * - Component not shown


Always check Component part Numbers with Parts Manual for your specific machine

YY
PRESSURE AND FLOW
COMPENSATOR VALVES

Volume 1 of 3: Steering

STEERING AND FAN PUMP STEERING CONTROL VALVE AND RELIEF VALVE MANIFOLD 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

1 FLUID POWER SYMBOLS


3 BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
STEERING POSITION SENSOR
Sensor Head VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
(VARIABLE & PRESSURE
ATTACHMENT
Magnet COMPENSATED)

Cylinder - Head End VALVE ENVELOPES VALVES VALVE PORTS


RADIATOR

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

10 Rod
AB
CONTROL VALVES
A B
CHECK VALVES

TAP LOCATIONS
P T P T
Tap Schematic Connector NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Description
Number Location
FLUID STORAGE RESERVOIRS
Y Brake Cooling Drive Pump Pressure E-14
W Radiator Fan Pressure G-12
RR Steering Accumulator Pressure I-12
FRAME VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
X
SS
Steering Flow Amp
Steering Pump Pressure
I-5
I-12
W MEASUREMENT ROTATING SHAFTS

YY Steering Return H-11


UU Steering Supply I-11
20 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

17 COMBINATION CONTROLS

18 CONNECT
TO PUMP CONNECT TO 8 SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

HYDRAULIC
TANK
21 MANUAL CONTROL SYMBOLS

14 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

2 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

11
UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

FAN CONTROL CIRCUIT CHASSIS VIEW

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)
17
G
Brake Actuation
M
Section Filler Tube
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
Hydraulic Tank, Right Side

Brake Actuation
Section 4 PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Return Screens (ADJUSTABLE) SWITCH

15 Steering and
Fan Section ELECTRICAL SYMBOLS (ELECTRICAL)
Hoist and Brake
Cooling Section
7
Brake Cooling T

Relief Valve PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH
Steering and 6
Fan Section 16 5 WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE

VIEW A
14
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Lower Sight Gauge Upper Sight Gauge


CIRCUIT NUMBER WIRE WIRE GAUGE
Screen IDENTIFICATION COLOR 325-PK
Steering Pump Suction Port PREVIOUS STANDARD
F WIRE WIRE COLOR

R 325-PK-14 B A
FRONT CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION

VIEW A

HYDRAULIC TANK
14 13 12 11 10 9 8 7 6 5 4 3 2 1

(1) ACCUMULATOR GP
PRECHARGE PRESSURE
253-4120
KENR8379-07 VOL 1 of 3

J (12) SENSOR GP J
PRESSURE
221-3405
(Dimensions: 48 inches x 35 inches)

(2) CYLINDER GP
LEFT STEER
194-6171

P (21) VALVE GP
STEERING
151-5933
L
I PP P L I

T R

LS
36 Page,

CL
(20) VALVE GP
SOLENOID (RELIEF PRESSURE VALVE) HP
288-4351

H H

LS
STEERING POSITION
(10) PUMP GP SENSOR
(14) SENSOR GP
METERING
SPEED
192-3897
186-0131

(19) VALVE GP
PRESSURE REDUCING
(18) VALVE GP
226-0835
MAKE UP (FAN ANTI-CAV)
183-7170
(8) MOTOR GP
FAN SPEED CONTROL CR
226-6003
G HT G
T EF R

(3) CYLINDER GP
RIGHT STEER
288-5537

F F

PRESSURE AND FLOW PRESSURE AND FLOW


COMPENSATOR VALVE COMPENSATOR VALVE (6) FILTER GP
OIL
339-9708

(7) FILTER GP
OIL (CASE DRAIN)
290-2569

E E

A M G T1 L1 L1 T1 G1 MA A B MB G2 T1A

(4) FILTER
HYDRAULIC
4T-6788

(17) TANK GP
PUMP HYDRAULIC
280-2090
D Vg MIN Vg MAX
DRIVE Vg MAX Vg MIN
Vg MIN Vg MAX D
BOX

(16) SWITCH AS
172-8660

(15) SENSOR GP
TEMPERATURE
134-2252
C S M1 T2 R L2 U R1 T2 M1A SL S M1B T2A R2 C

(11) PUMP GP
(9) PUMP GP STEERING AND FAN
BRAKE COOLING 284-9631
281-8284

(5) FILTER GP
OIL
290-2569 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
B SUPPLY LINE
STEERING CIRCUIT
B
DRAIN / RETURN LINE
BRAKE COOLING PUMP OUTPUT
(13) SENSOR GP LOAD SENSING LINE
PRESSURE (PARK BRAKE RETRACT)
221-3410 LINE PATTERNS
Pressure Line
AA
Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

BB Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
Component LocationsTable)
138-1234 Part Number

A THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK A


HYDRAULIC AND POWERTRAIN OIL SYSTEM
(14) SENSOR GP VOLUME 1 of 3: STEERING
SPEED MEDIA NUMBER: KENR8379-07
186-0131
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR8379-07
February 2016
COMPONENT LOCATIONS

Part Machine Schematic


55 BB Accumulator(s) -
Description
Number Location Location Brake Precharge
Accumulator Gp - Brake Precharge 377-4739 22 G-9

KENR8379-07 VOL 2 of 3
Accumulator Gp - Brake Precharge 377-4739 23 F-6

Adjuster Gp 205-0560 24 I-11 69


Adjuster Gp 205-0560 25 I-1

Connector As - Orifice 335-3978 26 E-7 TANK B 25


Connector As - Orifice 335-3978 27 E-7 76

(Dimensions: 48 inches x 35 inches)


Control Gp - Brake 321-5086 28 F-6

Control Gp - Hyd (Traction Control System) 222-4744 29 I-8

Core As 299-3290 30 I-12

Core As - Front / Rear Brake Cooler 331-0301 31 H-3

Core As - Front / Rear Brake Coolers 331-0301 32 B-4

Cylinder Gp - Basic 339-3275 33 D-13

Cylinder Gp - Hoist 289-8616 34 I-3

Filter Gp - Brake System Oil 290-2567 35 B-9

Filter Gp - Oil (Brake Cooling) 339-9703 36 H-2

Filter Gp - Transmission 334-0572 37 I-12 36 32 45 TANK


Filter Gp - Transmission 334-0572

4T-6788
38 G-13
797F Off-Highway Truck
Hydraulic and Powertrain Oil System
Filter - Hydraulic 39 C-6
35
Manifold Gp - Power Access Line Relief

Motor Gp - Rear Axle Fan


336-0981

257-6844
40

41
C-13

B-7
35
Motor Gp - Rear Axle Lube 296-5306 42 F-12 31 32 46 68 LAJ1-UP
Orifice 164-5545 43 C-13 56 H CC 29 WSP1-UP
Plug As 242-7114 44 I-12

Pump Gp - Brake Charge 314-9248 45 A-10

Pump Gp - Brake Cooling Drive 281-8284 46 A-10

Pump Gp - Elec Dr (Relief Valve)

Pump Gp - Electric Drive


5T-1060

293-3902
47

48
C-4

A-13
TRACTION CONTROL SYSTEM VALVE
Pump Gp - Hoist 354-6918 49 B-10

36 Page,
Pump Gp - Rear Axle Lube 324-2716 50 F-13

Screen As 9P-9555 51 F-13

Screen As 172-6104 52 F-13

Screen Gp - Bypass Switch 172-2395 53 C-10

Screens - Brake Cooling N/A 54 B-5


TANK
Sensor Gp - Parke Brake Pressure 221-3410 55 J-8

Sensor Gp - Parke Brake Pressure 221-3410 56 H-8

Sensor Gp - Pressure 221-3405 57 F-8,F-7 22 23 24 A


Sensor Gp - Pressure 221-3405 58 F-6

Sensor Gp - Pressure 221-3415 59 G-13

Sensor Gp - Temp 134-2252 60 F-1

Sensor Gp - Temp 134-2252 61 J-1


Hoist Screens - Internal
Sensor Gp - Temp 134-2252 62 J-11

Sensor Gp - Temp 134-2252 63 F-11 J Volume 2 of 3: Steep Grade - Braking and Cooling
Sensor Gp - Temp 288-8390 64 I-13

Switch As - Pressure 130-7459 65 I-13


34 BRAKE SYSTEM FILTER
Switch As - Pressure (Service Brake) 128-5091 66 E-7
76 2016 Caterpillar, All Rights Reserved Printed in U.S.A.
Switch Gp - Filter Bypass

Switch Gp - Filter Bypass


164-7577

164-7577
67

68
G-13

I-12
28 E
Tank Gp - Hydraulic 280-2090 69 B-6

Valve - Check 123-4750 70 F-7


TANK 58
Valve - Check 6E-4701 71 G-8 49
Valve - Check 340-9727 72 C-4 SERVICE BRAKE CONTROL VALVE
Valve Gp - Control 293-4974 73 H-4
57 FLUID POWER SYMBOLS
Valve Gp - Diverter 168-7859 74 H-12

Valve Gp - Manual Bypass Control 336-0978 75 C-14 42 BASIC COMPONENT SYMBOLS


Valve Gp - Mtg

Valve Gp - Relief
371-4190

346-4815
76

77
E-8

C-7 TANK 66 MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Valve Gp - Relief 172-5381 78 G-13 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE

Always check Component part Numbers with Parts Manual for your specific machine
34 COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS


Service Brake Check Valve

TAP LOCATIONS 73 50 Pressure Reducing Valve


ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Schematic
Tap Number Description
Location CONTROL VALVES CHECK VALVES
AB A B
A

B
Rear Brake Slack Adjuster

Front Brake Slack Adjuster


H-11

H-1
PP Front Brake Relay Valve
Rear Brake Relay Valve P T P T

C Brake Accumulator F-9


EE DD Unloader Solenoid
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

D Brake Accumulator F-6 FLUID STORAGE RESERVOIRS


E Brake Pedal E-6 Unloader Diverter Valve
Parking Brake Check Valve
F Right Rear Park Brake F-10
Parking Brake Relay Valve LEFT SIDE Screen VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
G Left Rear Park Brake J-10

H Tcs Pilot H-7 MEASUREMENT ROTATING SHAFTS

I* Brake To Tank D-5


BACK FRONT Front Brake
J Raxl Drive Pump Pressure F-11
ARC Solenoid Rear Brake
ARC Solenoid 46 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
K Brake Charge Pressure B-9
COMBINATION CONTROLS
L Right Rear Service Brake G-11

N
Left Rear Service Brake

Left Front Service Brake


I-11

I-4
LL Accumulator
BRAKE COOLING DRIVE
O Right Front Service Brake G-1
FF KK JJ HH GG Purge Solenoid
SOLENOID SOLENOID
OR MANUAL
SOLENOID
& PILOT
SOLENOID &
PILOT OR MANUAL
SERVO THERMAL DETENT

Q Left Rear Brake Cooling In J-10 MANUAL CONTROL SYMBOLS


Parking Brake
R Right Rear Brake Cooling In F-10 Solenoid 53
S Left Front Brake Cooling Out J-2
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
T

U
Left Front Brake Cooling Out

Right Front Brake Cooling In


J-1

F-2
CHASSIS VIEW Rear Service Brake RIGHT SIDE
RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Shuttle Valve Front Service Brake
V

Z
Right Front Brake Cooling Out

Front Brake Cooling Supply


F-1

B-5 Relief Valve Shuttle Valve BRAKE COOLING SCREENS


EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
AA Rear Brake Cooling Supply B-5
61 SUPPLY PRESSURE

BB Left Brake Pressure J-8


60 ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

CC

DD
Right Brake Pressure

Pilot Oil Bypass (To Front Brake Cooling)


I-8

J-7
BRAKE CHASSIS VALVE FRONT
Brake Actuation SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
EE Pilot Oil Bypass (To Rear Brake Cooling) I-6
Section Filler Tube HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
FF Hoist Cylinder Rod End Pressure J-4

GG Pilot Pressure -Rod End To Tank (Raise) J-4 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
HH Pilot Pressure -Pump To Rod End (Lower) I-5

JJ Pilot Pressure -Pump To Head End (Raise) I-5 UNIDIRECTIONAL UNIDIRECTIONAL

KK Pilot Pressure -Head End To Tank (Lower) H-5


Brake Actuation
Section FLOW IN ONE PARALLEL CROSS FLOW IN
LL Hoist Cylinder Head End Pressure H-4 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION
PP Hoist Pump Discharge/brake Cooling Supply I-5
Note * - component not shown

Return Screens Hoist and Brake


REAR Cooling Section
G Q M Brake Cooling
Relief Valve
L F R N O
9 63 ELECTRICAL SYMBOLS TABLE
8 47 70 72 77 HYDRAULIC SYMBOLS (ELECTRICAL)

G
64 78 52 51 VIEW A M
C D K
65 44 30 41 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
37 (FLUID) (GAS / AIR)

REAR
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
LEFT FRONT
71 ELECTRICAL SYMBOLS (ELECTRICAL)

54 T

PRESSURE TEMPERATURE LEVEL FLOW


Z SWITCH SWITCH SWITCH SWITCH
F
WIRE NUMBER IDENTIFICATION CODES

AA R
62 ELECTRICAL SCHEMATIC EXAMPLE
CURRENT STANDARD
HYDRAULIC SCHEMATIC EXAMPLE
CURRENT STANDARD

38 54 VIEW A
HARNESS IDENTIFICATION CODE THIS EXAMPLE
INDICATES WIRE 135 IN HARNESS AG
WIRE
39
59 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR
74
48 40 75 43 33 CIRCUIT NUMBER WIRE WIRE GAUGE
VIEW A IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

RIGHT FRONT WIRE WIRE COLOR


Hoist Valve Port
Hoist Oil Port
Rear Brake Cooling Pump 325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


Front Pumps IDENTIFICATION
S T U V
BRAKE TEMPERATURE SENSORS TANK
MACHINE COMPONENT AND TAP LOCATIONS
14 13 12 11 10 9 8 7 6 5 4 3 2 1

LEFT REAR (55) SENSOR GP


(62) SENSOR GP PRESSURE (PARK BRAKE RETRACT)
TEMPERATURE P2
134-2252 G 221-3410 PUMP BYPASS SECTION HOIST SECTION
LEFT WHEEL-GP & FD LEFT FRONT
KENR8379-07 VOL 2 of 3

J DD FF T J
BB
CYLINDER ROD END
TO TANK (RAISE)
(Dimensions: 48 inches x 35 inches)

BYPASS TO FRONT
BRAKE COOLING GG
P L
(30) CORE AS LEFT BRAKE PRESSURE
299-3290
Q
PUMP TO CYLINDER
ROD END (LOWER)
FD OIL LEVEL

PP S
(61) SENSOR GP
(65) SWITCH AS (68) SWITCH GP D HH TEMPERATURE
PRESSURE
130-7459
FILTER BYPASS
164-7577
M (34) CYLINDER GP 134-2252
(29) CONTROL GP HOIST
HYDRAULIC 289-8616
222-4744
EE
(37) FILTER GP
I TRANSMISSION
BYPASS TO REAR
I
334-0572
BRAKE COOLING PUMP TO CYLINDER
HEAD END (RAISE) N

(24) ADJUSTER GP R RIGHT BRAKE PRESSURE


TCS JJ (25) ADJUSTER GP
205-0560
205-0560
(44) PLUG AS (74) VALVE GP
242-7114 DIVERTER
168-7859
PILOT
36 Page,

(64) SENSOR GP CC ON/OFF (31) CORE AS


TEMPERATURE FRONT / REAR
288-8390 BRAKE COOLER
H KK 331-0301
(56) SENSOR GP
11 L/Min

PRESSURE
221-3410
OIL LEVEL
DIFF-COLD
OIL LEVEL
DIFF-HOT

CYLINDER HEAD END (36) FILTER GP


TO TANK (LOWER)
OIL (BRAKE COOLING)
H 339-9703 H
B
LL
A
B
(78) VALVE GP
BANJOHOUSING HOIST PILOT DRAIN
RELIEF FROM FILTER
OIL SUMP 172-5381
(59) SENSOR GP
PRESSURE
(38) FILTER GP 221-3415 (73) VALVE GP
TRANSMISSION CONTROL
334-0572 (67) SWITCH GP 293-4974
FILTER BYPASS
164-7577

BRAKE
CONTROL
MODULE

(71) VALVE GP
G L CHECK
G
6E-4701
O

(22) ACCUMULATOR GP
BRAKE (60) SENSOR GP
377-4739 (57) SENSOR GP TEMPERATURE
PRESSURE (70) VALVE CHECK 134-2252
C 221-3405 123-4750
D (58) SENSOR GP U
(23) ACCUMULATOR GP PRESSURE O
BRAKE 221-3405
377-4739
R
ACC1 PS1 SUPPLY PS2 TCS HOIST BCD ACC2
RV1

SQ1 SV3
LE1 PS3 V
(28) CONTROL GP
F BRAKE
F
T2
(63) SENSOR GP SV2 321-5086
PR2
(42) MOTOR GP TEMPERATURE
(50) PUMP GP REAR AXLE LUBE 134-2252 F PR1 FL1
296-5306 RIGHT FRONT
REAR AXLE LUBE
RIGHT REAR
324-2716 CV2
CV1
TSB
P A

(51) SCREEN AS
J
T T1 T
9P-9555 HF1 PD2 HF2 PD3 PLUG HF3
PD1 SV1

(52) SCREEN AS 1
172-6104
PS5 SH1 SH2

FSB
E E
RIGHT WHEEL-GP & FD PB R PS4 F

(27) CONNECTOR AS
E
(76) VALVE GP (26) CONNECTOR AS
ORIFICE ORIFICE
MTG
335-3978 335-3978
371-4190

(66) SWITCH AS
PRESSURE
128-5091

(33) CYLINDER GP
BASIC
339-3275
D I D
RAISE
LOWER

(39) FILTER
HYDRAULIC (72) VALVE CHECK
4T-6788 340-9727
(75) VALVE GP P
2.4mm MANUAL BYPASS CONTROL
2 1 336-0978 S (47) PUMP GP
ELECTRIC DRIVE
(77) VALVE GP 5T-1060
RELIEF
346-4815 M
(43) ORIFICE
164-5545 (53) SCREEN GP
BYPASS SWITCH
C 172-2395 T F C
(40) MANIFOLD GP
POWER ACCESS
LINE RELIEF
336-0981

TO CYLINDER TO CYLINDER
K
HEAD END ROD END

C2 C1 (41) MOTOR GP Z (32) CORE AS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


(49) PUMP GP REAR AXLE FAN FRONT / REAR BRAKE OIL COOLER
HOIST 257-6844 PILOT PUMP OUTPUT
331-0301 POWER ACCESS
354-6918
PUMP GP - HOIST CIRCUIT
SUPPLY LINE
BRAKE ADJUSTER CUIRCUIT
(35) FILTER GP MOTOR GP - REAR AXLE LUBE CIRCUIT
BRAKE SYSTEM OIL DRAIN / RETURN LINE
290-2567 PUMP GP - REAR AXLE LUBE CIRCUIT
(54) SCREEN GP PUMP GP - BRAKE CHARGE CIRCUIT
B BRAKE COOLING BRAKE COOLING B
ELECTRICAL CIRCUITS

LINE PATTERNS
PUMP
Pressure Line
DRIVE
Pilot / Load Sensing Pressure
BOX AA
Drain / Return Lines
(45) PUMP GP (69) TANK GP
13800 BRAKE CHARGE HYDRAULIC 1435 Component Group
M kPa
314-9248 (STEEP GRADE)
317-2659 (SHALLOW GRADE)
280-2090
CALLOUTS
YY Taps (Pressure, Sampling, Sensor - by letter)

(48) PUMP GP Callout Number Component


FILL ELECTRIC DRIVE
(Machine Location from
Component LocationsTable)
(52) VALVE GP - CONTROL Name

138-1234 Part Number


TUBE 293-3902
(46) PUMP GP
BRAKE COOLING
281-8284 THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK
A HYDRAULIC AND POWERTRAIN OIL SYSTEM A
VOLUME 2 of 3: STEEP GRADE - BRAKING AND COOLING
MEDIA NUMBER: KENR8379-07
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
SCHEMATIC PART NUMBER: 272-3216, CHANGE: 04, VERSION: -

POWER ACCESS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
KENR8379-07
February 2016
Hoist Screens - Internal FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Component Location
88
MAIN AUX

Description
Part
Number
Machine
Location
Schematic
Location 80 PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
PUMP
(2 - SECTION)
PUMP
(VARIABLE & PRESSURE
COMPENSATED)
Core As 331-0301 79 C-3 , C-2

Cylinder Gp - Hoist 289-8616 80 E-3 , F-3


VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter - Hydraulic 4T-6788 81 C-4 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)
Filter Gp - Oil (Brake Oil) 339-9703 82 C-2 , D-2

TANK TANK VALVE ENVELOPES VALVES VALVE PORTS


Pump Gp - Brake Charge

Pump Gp - Brake Cooling


314-9248

281-8284
83

84
A-5

A-5
85
Pump Gp - Hoist 354-6918 85 B-6 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

Screen Gp - Bypass Switch 172-2395 86 B-6 CONTROL VALVES CHECK VALVES


AB A B
A-8 , B-1
Sensor Gp - Temperature 134-2252 87
E-1 , F-8
P T P T
Tank Gp - Hydraulic 280-2090 88 B-4 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Valve Gp - Control 293-4974 89 F-6
FLUID STORAGE RESERVOIRS
Valve Gp - Diverter

Valve Gp - Diverter
376-4642

342-2110
90

91
D-3

D-2
80
Valve Gp - Manifold 376-7246 92 A-4 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Relief 364-5661 93 A-4 82 79 83


797F Off-Highway Truck MEASUREMENT ROTATING SHAFTS

Hydraulic and Powertrain Oil System


Always check Component part Numbers with Parts Manual for your specific machine.

89 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
79 84 LAJ1-UP
WSP1-UP
SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

REAR
PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE
Tap Location
Pressure and Sampling TANK ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

Tap Schematic
Description
Number Location
Q Right Rear Brake Cooling In F-7 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

R Left Rear Brake Cooling In A-7 Z HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
S Left Front Brake Cooling Out E-2
F FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING 3 POSITION 2 POSITION
T Left Front Brake Cooling Out E-1

U Right Front Brake Cooling In B-2


AA R UNIDIRECTIONAL UNIDIRECTIONAL
V Right Front Brake Cooling Out B-1

Z Front Brake Cooling Supply A-3


Volume 3 of 3: Optional Oil Sands Loafing Attachment BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
AA Rear Brake Cooling Supply A-3 DIRECTION

VIEW A
CHASSIS VIEW 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

VIEW A

Hoist Valve Port


Hoist Oil Port ELECTRICAL SYMBOLS TABLE
Rear Brake Cooling Pump
HYDRAULIC SYMBOLS (ELECTRICAL)
Front Pumps

KENR8379-07 VOL 3 of 3
G
HYDRAULIC TANK M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


Q R PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

ELECTRICAL SYMBOLS (ELECTRICAL)


87
T

PRESSURE TEMPERATURE LEVEL FLOW


90 SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG
WIRE

86

30 Page,
87 325-AG135 PK-14
CIRCUIT NUMBER
IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

BRAKE COOLING SCREENS PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION

81

87

92 93 91
S T U V

MACHINE COMPONENT AND TAP LOCATIONS


8 7 6 5 4 3 2 1
(89) VALVE GP PILOT OIL
CONTROL FROM BRAKE
293-4974 MANIFOLD
(Vol 2, G-7)
P2
PUMP BYPASS SECTION HOIST SECTION

F F

LEFT REAR
(87) SENSOR GP
TEMPERATURE
134-2252

Q
CYLINDER ROD END
BYPASS TO FRONT TO TANK (RAISE)
BRAKE COOLING
(80) CYLINDER GP
HOIST
289-8616
PUMP TO CYLINDER
ROD END (LOWER)

LEFT FRONT

(87) SENSOR GP
E BYPASS TO REAR
BRAKE COOLING
TEMPERATURE E
134-2252
PUMP TO CYLINDER
HEAD END (RAISE) (90) VALVE GP
DIVERTER
S
376-4642
HE RE
T
CYLINDER HEAD END
TO TANK (LOWER)
CV3
PILOT PDV
ON/OFF SIG (91) VALVE GP
DIVERTER
342-2110

CV1 CV2

SIG DRAIN

VALVE P2
D D
P2

TO BRAKE TANK
PUMP BRAKE
(Vol 2, C-6) COOL
KENR8379-07 VOL 3 of 3

(82) FILTER GP
OIL (BRAKE OIL)
339-9703
(Dimensions: 39 inches x 28 inches)

(79) CORE AS
331-0301
(79) CORE AS
331-0301 TO BRAKE TANK
(Vol 2, C-6)

C C

(81) FILTER
HYDRAULIC
4T-6788

(88) TANK GP
HYDRAULIC
280-2090
(86) SCREEN GP
BYPASS SWITCH
172-2395
30 Page,

RIGHT FRONT

(87) SENSOR GP
TEMPERATURE
134-2252

B B

U V

(85) PUMP GP
HOIST
354-6918 (93) VALVE GP
RELIEF
364-5661
RIGHT REAR
(87) SENSOR GP Z
TEMPERATURE
(92) VALVE GP
134-2252
MANIFOLD
376-7246
PUMP
DRIVE AA
BOX
R

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


LINE PATTERNS PILOT PUMP OUTPUT
PUMP GP - HOIST CIRCUIT
A (84) PUMP GP (83) PUMP GP Pressure Line SUPPLY LINE A
DRAIN / RETURN LINE
BRAKE COOLING BRAKE CHARGE Pilot / Load Sensing Pressure BRAKE COOLING
281-8284 314-9248
Drain / Return Lines
THIS SCHEMATIC IS FOR THE 797F OFF-HIGHWAY TRUCK
Component Group HYDRAULIC AND POWERTRAIN OIL SYSTEM
CALLOUTS
VOLUME 3 of 3: OPTIONAL OIL SANDS LOAFING ATTACHMENT
MEDIA NUMBER: KENR8379-07
YY Taps (Pressure, Sampling, Sensor - by letter)
SCHEMATIC PART NUMBER: 272-3213, CHANGE: 03, VERSION: -
Callout Number Component Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
(Machine Location from (52) VALVE GP - CONTROL Name in neutral and with parking brake set.
Component LocationsTable)
138-1234 Part Number Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Note: Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1