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Vorecon Applications

Vorecon Applications

Jrg Rattay Voith Turbo Middle East


Sales Manager Industry
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Vorecon Applications

Driven machines

Compressor drive applications

Vorecon configurations
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Driven machines

Pumps

Fans

Centrifugal Compressors
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Applications to use
Voith Variable Speed Drives

Gas Lift Compressors in Oil Fields


Pipeline Booster and Storage Compressors
Hydrogen Recycle for Diesel Desulphination (HDS) or
other
Chemical Plant with cycling operation
Fuel- and Flush Gas Compressors in LNG plants
Boil Off Gas Compressors in LNG plants
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Refrigeration Cycle Compressors (Ethylene, Propane etc.)


General Process Compressors in the Chemical Industry
Compressor Test Field Applications
Voith Variable Speed Drives

Gas Lift / Depletion Compressor

Natural Gas

Motor Voith

Compressor
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Oil Field
Voith Geared Variable Speed Turbo Coupling

Type: R 19 KGS-14 API


Unit: 6
Power: 7 888 kW
Speed: 9 571 rpm

Application :

Gas Lift Compressor


Borsig Berlin
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PDO
Oman
Voith Variable Speed Planetary Gear
VORECON
TotalReady for Shipment

Type: RWC 14-14 F 8


Units: 1
Power: 14800 kW
Speed: 8822 rpm

Application:

Depletion Compressor
BHEL India
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PDO Lekhwair
Oman
Voith Variable Speed Drives
Pipeline Booster and Storage Compressor

Pipeline Suction Pipeline Discharge

Motor Vorecon

Pipeline/Booster
Compressor
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Storage Tank
Voith Variable Speed Planetary Gear
VORECON

Type: RWE 7 F 6
Unit: 1
Power: 4 574 kW
Speed: 13 211 rpm

Application:

Booster Compressor
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Mannesmann Demag

Offshore Platform
NAM F 3
North Sea
Voith Variable Speed Planetary Gear
VORECON

Type: RWE 12 F 7
Unit: 1
Power: 9 954 kW
Speed: 9 053 rpm

Application:

Pipeline Compressor
Dresser Rand
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Parallel Gas Pipeline


Map Tha Phut
Thailand
Voith Variable Speed Drives

Fuel Gas Booster Compressor

Pipeline Suction Pipeline

Motor Vorecon

Fuel - Booster
Compressor
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Combined Cycle
Power Plant
Voith Variable Speed Drives

Fuel Gas Booster Compressor


The C.C.P.S. Costanera/Argentina has
3 fuel gas booster compressor from
Pipeline / Supply

MHI.
3x5000KW at 1480 RPM input and
Fuel gas variable
13000RPM output
low pressure
(e.g. 2 to 15 bar )
Fuel input pressure
must be higer than
fuel gas constant, precompressed air
high pressure
Exhaust
(e.g. 40 bar)
gas, to
stack or
H.R.boiler
compressor turbin
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gas turbine
e
supply air,
compressed
(e.g. 35 bar)
supply air,
atmospheric pressure
Voith Variable Speed Planetary Gear
VORECON

Type : RWE 12 F 6
Unit :3
Power : 4 750 kW
Speed : 13 000 rpm

Application :

Fuel Gas
Booster Compressor
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Mitsubishi

Costanera
Combined Cycle P.S.
Argentina
Voith Variable Speed Drives

Hydrogen Recycle for Diesel Desulphination (HDS) or other


Chemical Plant with cycling operation

Further Compressor set


process input
Vorecon Motor
Process
(Catalytic M
Process input reaction)
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Flash drum Process output


Voith Variable Speed Planetary Gear
VORECON

Type: RWE 7 F 5
Unit: 1
Power: 4 190 kW
Speed: 10 450 rpm

Application :

Process Compressor
Dresser Rand
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OK Refinery Sweden
Voith Variable Speed Drives

Fuel- and Flash Gas Compressor in LNG plant

Fuel/Flash
Flash Gas
Liquefaction N2-Stripper Motor Voith
Drum Compresso
r
M
Feed
Treating

Reboiler
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Natural Gas LNG To Fuel System


Voith Geared Variable Speed Coupling

Type : R 19 KGS-14.1 API


Unit :2
Power : 6 664 kW
Speed : 8 900 rpm

Application :

End Flash Compressor


Hitachi Japan
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TIGA LNG
Malaysia
Voith Geared Variable Speed Coupling

Type: R 18 KGS-14.1 API


Units: 1
Power: 3746 kW
Speed: 8350 rpm

Application :

Boil Off Gas Compressor


Ebara Japan
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ADGAS
Abu Dhabi
Voith Variable Speed Drives

Refrigeration Cycle Compressor (Ethylene, Propane etc.)

Cooling Water

Motor Vorecon Joule-


Condenser Thompson
Valve
M
Refrigeration
Compressor
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Evaporato
r

Refrigeration Load
Voith Variable Speed Planetary Gear
VORECON
TotalReady for Shipment

Type: RWE 12 F 7
Unit: 4
Power: 6 966 kW
Speed: 8 879 rpm

Application:

Refrigeration
Compressor
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Siemens Germany

South Pars Field


Iran
Voith Variable Speed Drives

General Process Compressor in the Chemical Industry

Compressor set
Vorecon Motor

Proces M
s
Process input
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Process output
Voith Variable Speed Planetary Gear
VORECON

Type : RWE 10 F 5
Unit :1
Power : 3 492 kW
Speed : 10 550 rpm

Application :

CO 2 Compressor
Borsig
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Namhae Urea Plant


Korea
Voith Variable Speed Drives

Test Field Application

Motor Voith

Compressor
M
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Test Field specific Characteristic

Power Comparison Vorecon-VFC

35000
30000
P ower KW

25000 Vorecon
20000 VFC
15000
10000
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2500 3500 4500 5500 6500


Speed RPM
Voith Variable Speed Planetary Gear
VORECON

Type : RWC 16-16 F10


Unit :1
Power : 28000 kW
Speed : 6000 rpm

Application :
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Gas Compressor
Test Field
SBW in China
Vorecon Configurations

Seperate Lube Oil System

Integrated Lube Oil System

Base Frame Integrated Lube Oil System


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Components - Working Oil System

and External Lube Oil System

M
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M
Without Lube Oil System

Working oil system still


included with pump and
small reservoir in carbon
or stainless steel)

Lube oil from separate


lube oil system.
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Components - Fully integrated Oil System

M
M
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Compact Package with fully integrated Oil System

Oil reservoir bolted to


unit casing;
divided into 2 compartments;
in carbon or stainless steel
Oil system
Auxiliary lube oil pump, valves and
oil system control valves pipework Machine
and pipework at the unit casing

Oil coolers and lube oil filter


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as loose items
Control devices and
instrumentation
Oilwith
Duplex plate type cooler reservoir
TCV
Components - Large Baseframe with Oil Compartments
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Components - Large Baseframe with Oil Compartments

M
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Base Frame and integrated Lube Oil System
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Base Frame and integrated Lube Oil System

Oil reservoir:
in the frame, oil wetted parts of
C- or stainless steel

Auxiliary system components:


aux. lube oil pump, filter,
instrument gauge board with
junction boxes mounted on the
skid.
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Accoustic enclosure:
can be mounted on the skid
Monitoring & Control
Working Oil System & Speed Control
TE

TCV
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4-20 mA

TE TE
Monitoring & Control
Lube oil system
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TCV LT

TE
DP TE PT
Monitoring & Control
Bearing Temperatures

TE

TE
TE
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TE TE
Monitoring & Control
Vibration & Speed XE YE
SE

XE YE SE
XE YE

ZE
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Monitoring & Control
Complete System XE YE
TE
SE
TCV

XE YE SE
TE
XE YE

TE
ZE
TE
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TCV LT

TE
DP TE TE TE TE PT TE
Advantages of large Base Frame
Solutions

Base frame integrated oil system

No separate standing oil system is required

Mechanical driven oil pumps are installed


Emergency run down possible
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All components finish mounted within skid edge

Single lift package for transport and installation at site


Sequence of Assembly

Motor
VORECON Compressor
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Baseframe with integrated oil system Compressor baseframe

Bolting
Transportation

Motor
VORECON Compressor
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Baseframe with integrated oil system Compressor baseframe


Installation at site

Motor
VORECON Compressor
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Baseframe with integrated oil system Compressor baseframe


Package Solutions & Services

Voith Turbo supplies complete drive package units including:

Project Engineering

Design Engineering

Train Calculations

Train Assembly
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Part Load Test Run

Commissioning
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