DC 621.

833 : 681 DEUTSCHE NORMEN h y 1972

Spur Gear Drives for Fine Mechanics

DIN
indications in Drawings, &amples for Calculation 58405
I Sheet 3
Stirnradgetriebe der Feinwerktechnik;
Angaben in Zeichnungen, Berechnnngsbeispiele

The references to the other Sheets of this Standard relate to the b y 1972 issues.

Dimensions in mm

I. Indications in the spur Rear &a*

The drawing contains only data f o r the gear blank and the surface finish symbols f o r the tooth
system (see Figure I).
All the gearcutting data are presented jointly in a Table (see Figure 2).
In the title block of the drawing the row intended f o r the description will generally contain
the entry "straight spur gear" or "helical spur gear".
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

------------------ ---------
1.1. Data for the gear blank

(II For tip circle diameter ak see DIB 58405

Sheet 1, Section 3.1.
Tolerance according to DIN 58405 Sheet 2,
Section 2.1.
In the case of topped spur gears this is o n l y
the outside diameter of the gear blank. For
machining allowance and tolerance, see
DIN 50405 Sheet 2, Section 2.1.2.
(2) Pace width.
(3) Reference diameter f o r axial
---^. ---. * - " . . --,,
(
a
(
(
Anwenderinformation
(

Die Originalfassung der Norm enthlt Elemente,

(
z.B. farbige Abbildungen oder Tabellen, die in
dieser gescannten Form der Norm nicht originalge- -
(
treu darstellbar sind. Dies mu bei der Anwendung T"
(1 bercksichtigt werden. Magebend fr das Anwen-
den jeder DIN-Norm ist deren Originalfassung mit
s
-
-P. I

-_
I.
1. dem neuesten Ausgabedatum. Vergewissern Sie ?
1.
1.
II sich bitte in den DIN-Mitteilungen, im .aktuellen
1.
1.
DI
DIN-Katalog mit dem neuesten Ergnzungsheft
1.
W oder in der aktuellen Ausgabe der PERINORM.
1.
II
I.
YTA " -
A._& "
--
.
-.
y

In the case of straight spur gears a horizontal stroke is indicated. In a drive with extemuillg
toothed helical spur gears, one gear of the pair is always right-handed and the other left-
handed.
Continued on pages 2 to 19

lleinverkauf der Normbltter durch Beuth-Vertrieb GmbH, Berlin 30 und Kln DIH 58405 B1.3 engl. Preisgr.'
 DC 621.833 : 681 DEUTSCHE NORMEN h y 1972

Spur Gear Drives f o r Fine Mechanics

DIN
Indications in Drawings, &amples for Calculation 58405
I Sheet 3
Stirnradgetriebe der Feinwerktechnik;
Angaben in Zeichnungen, Berechnnngsbeispiele

The references to the other Sheets of this Standard relate to the b y 1972 issues.

Dimensions in mm
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

I. Indications in the spur Rear &a*

The drawing contains only data f o r the gear blank and the surface finish symbols for the tooth
system (see Figure I).
All the gearcutting data are presented jointly in a Table (see Figure 2 ).
In the title block of the drawing the row intended f o r the description will generally contain
the entry "straight spur gear" or "helical spur gear".

------------------ ---------
1.1. Data f o r the gear blank

For tip circle diameter ak see DIB 58405

Sheet 1, Section 3.1.
Tolerance according to DIN 58405 Sheet 2,
Section 2.1.
In the case of topped spur gears this is o n i y
the outside diameter of the gear b l a . For
machining allowance and tolerance, see
DIN 58405 Sheet 2, Section 2.1.2.
Pace width.
Reference diameter for axial
run-out (see DIN 58405 Sheet 2, Section 2.3).
Permissible axial run-out according to
DIN 58405 Sheet 2, Section 2.3 (Table 51,
surface quality.
Permissible non-parallelism instead of (5)
according to DIN 58405 Sheet 2, Section 2.3.
Machining method and surface quality of tooth
flanks according to DIN 58405 Sheet 2,
Table 1, columns 5 and 6.
Permissible radial run-out relative to
mounting bore according to DIN 58405 Sheet 2,
Section 2.2 (Table 3 o r 4). Surface quality,
particularly when tolerancing according to
Table 4.
Gear bore (mounting bore). Tolerance and
surface quality according to DIN 58405
Sheet 2, Table 1, columns 8 and 9.
Material, recommendation according to
DIN 58405 Sheet 2, Table 1, column 7.
Figure 1. Spur gear drawing
-------------- ---------
1.2. Data for gearcutting
1.2.1. T o o l b a s i c r a c k p r o f i l e a c c o r d i n g t o Dm5M12
1.2.2. N u m b e r o f t e e t h z
1.2.3. E o d u 1 e m
In the case of helical spur gears the normal module mn should be stated.
1.2.4. P i t c h c i r c l e d i a m e t e r
1.2.5. B a s i c r a c k p r o f i l e
DIN 58400 or DIN 867 (see DIN 5 W 5 Sheet I, Section 2.1).
1.2.6. A d d e n d u a m o d i f i c a t i o n f a c t o r x
When x = O the value entered is O.
1.2.7. H e 1 i x a n g 1 e o
In the case of straight spur gears, O is entered.
1.2.8. F a c 2 a 1 i g nm e n t
Right right-handed
.C

Left 0 left-handed
In the case of straight spur gears a horizontal stroke is indicated. In a drive with extemuillg
toothed helical spur gears, one gear of the pair is always right-handed and the other left-
handed.
Continued on pages 2 to 19

einverkauf der Normbltter durch Beuth-Vertrieb GmbH, Berlin 30 und Kln DIN 58405 B1.3 engl. Preisgr.'
Page 2 D I N 58405 Sheet 3

1.2.9. f i t G e a r
a c c o r d i n g
58405 Sheet 2 t o Dm
"he p a r t i c u l a r s t o be i n d i c a t e d a r e t h e geaI
f i t s e l e c t e d according t o DIN 58405 Sheet 1,
Section 4, i n conjunction w i t h DI 58405
Sheet 2, S e c t i o n 1, and a l s o t h e symbol f o r
t h e s p e c i f i e d acceptance t e s t i n g (e.g. Number of t e e t h
7 J/7 f S").
1.2.10. P e r m i s s i b 1e
e r r o r r a n g e
t o t a 1
Ff
Module m l I
Depending on t h e g e a r f i t s e l e c t e d , t h e t o t a Pitch c i r c l e diameter dn I I
e r r o r range according t o D I N 58405 Sheet 2,
Section 6, permitted f o r t h e Rear - should be Basic rack p r o f i l e IDIN I
entered. Addendum modification f a c t o r x
For V t o o t h systems t h e t o t a l e r r o r range I'$
obtained from S e c t i o n 6 could i f necessary b Helix angle fi0
multi l i e d by t h e f a c t o r L according t o equa
t i o n p51) Sheet 2. Face alignment
1.2.11. P e r m i s s i b 1e t o o t h
t o t o o t h c o m p o s i t e
e r r o r fp
Depending on t h e g e a r f i t s e l e c t e d , t h e t o o t
t o t o o t h composite e r r o r according t o
DIN 58405 Sheet 2, S e c t i o n 6, permitted f o r
t h e g e a r should be entered.
In t h e case of V t o o t h systems t h e t o o t h t o Dual cone width I I
t o o t h composite e r r o r f i obtained from Sec- Centre distance i n the
t i o n 6 should i f necessary be m u l t i p l i e d by dual flank r o l l t e s t e r
t h e f a c t o r L according t o equation (51) with master gear
Sheet 2.
1.2.12. P e r m i s s i b l e f a c e Number of mating gear
a l i g n m e n t e r r o r
Depending on t h e g e a r f i t s e l e c t e d , t h e f Centre distance i n housing a I I
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

I
permissible f a c e alignment e r r o r according Base tangent length =
t o DIB.58405 Sheet 2 , S e c t i o n 6, should be
entered. almeasured over z' = Teeth
1.2.13. D u a l c o n e w i d t h N
The dimension entered a s t h e dual cone width
i s t h e nominal dimension N according t o
b)measured indirectly over t i p c i r c l e
1
DIN 58405 Sheet I , S e c t i o n 3.5, D l U S t h e Figure 2. Gearcutting t a b l e
upper dual cone width allowance according
t o D I N 58405 Sheet 2, S e c t i o n 6, corresponding t o t h e g e a r f i t selected. The d i f f e r e n c e
between t h e upper and t h e lower dual cone width allowance i s appended a s a minus v a r i a t i o n .
Exampl e :
Nominal dimension of dual cone width N = 30.845
Upper dual cone width allowance ANO = -0.078
Lower dual cone width allowance AN^ = -0.064
The dual cone width t o be entered i s t h e r e f o r e : 30.807 - 0.026.
1.2.14. C e n t r e d i s t a n c e a" i n t h e d u a l f l a n k r o l l
t e s t e r w i t h m a s t e r g e a r
Upper l i n e
The dimension entered i s t h e nominal dimension a " according t o equation (40) or (41) i n
D I N 58405 Sheet 2 p l u s t h e upper allowance on t h e dual f l a n k roll t e s t d i s t a n c e according t o
equation (42) or (44) from S e c t i o n 4.1 or equation (47) or (49) from Section 4.2. The d i f f e r -
ence between t h e upper and lower allowances of t h e dual f l a n k r o l l t e s t d i s t a n c e is appended
as a minus v a r i a t i o n . I n p r i n c i p l e t h e example i n S e c t i o n 1.2.13 applies.
Lower l i n e
D e s i m a t i o n of t h e master Rear.
1.2.75. N u m b e r of- m a t i n g e a r
The drawing number of t h e mating g e a r i s entered. I f t h e spur gear i s t o be p a i r e d with sever-
a l d i f f e r e n t mation Rears, c a r e should be taken t o ensure t h a t t h e matina - -Rears a l s o have t h e
same t o l e r a n c e zones-and grades a s t h e spur gear.
1.2.16. C e n t r e A i s t a n c e i n h o u s i n g a
The c e n t r e d i s t a n c e a according t o equation (5) i n DIN 58405 Sheet 1 and t h e allowances Aa0
and AaU according t o D I N 58405 Sheet 2, S e c t i o n 6, should be entered according t o t h e g e a r
f i t selected.
1.2.17. B a s e t a n g e n t l e n g t h W
"he dimension entered a s t h e b a s e tangent l e n g t h i s t h e nominal dimension W according t o
D I N 58405 Sheet 1, S e c t i o n 3.4, plus t h e upper base tangent l e n g t h allowance according t o
DIN 58405 Sheet 2, S e c t i o n 6, according t o t h e gear f i t selected. The d i f f e r e n c e between t h e
upper and t h e l o u e r base tangent l e n g t h allowance i s appended as a minus v a r i a t i o n .
I n p r i n c i p l e t h e example in S e c t i o n 1.2.13 applies.
The number of t e e t h e ' over which t h e base tangent l e n g t h i s measured i s obtained from t h e
Tables i n D I N 58405 Sheet 4. I f , i n t h e case of topped spur g e a r s ( t o o l b a s i c rack p r o f i l e s U 1
or U according t o D I N 58412) t h e base tangent l e n g t h i s t o be measured i n d i r e c t l y over t h e t i p
c i r c l e , t h e dimension obtained from equation (34) i n D I N 58405 Sheet 1 should be entered i n
t h e l a s t l i n e of t h e Table.
For a spur g e a r , however, m l y t h e d a t a f o r t h e d i r e c t or t h e i n d i r e c t method may be entered.
2. I n d i c a t i o n s in t h e housinu drawinq
"he dimension i n d i c a t e d i n t h e drawing i s t h e nominal dimension a c a l c u l a t e d according t o
equation (5) i n D I N 58405 Sheet 1 p l u s t h e allowances Bao and Bau according t o DIN 58405
 following p a r t i c u l a r s a r e s t a t e d : Centre Tolerance zone Permissible er-
......................
2.1. Centre d i s t a n c e a distance according to
DIN 58405 Sheet
ror in axial
The nominal dimension of t h e c e n t r e d i s t a n c e i s
entered.
a and centre dis-
tance allowances
' parallelism f
ref. to 100 u&
length of axis
---
____________________------------_-----
2.2. Grade and t o l e r a n c e zone according t o
20.592 8J 0.032 _+ O,028
______________________------------_--
DIN 58405 Sheet 2 and c e n t r e d i s t a n c e
___-____
allowance -
The symbol f o r t h e allowances of t h e c e n t r e
d i s t a n c e corresponding t o t h e g e a r f i t s e l e c t e d
(e.g. 8 J ) i s s t a t e d , p l u s t h e numerical value
o f t h e allowances t o g e t h e r with any t o l e r a n c e

\ \
k
earing seating
Figure 5. Gear s h a f t with r o l l i n g bearings Figure 6. Gear s h a f t with p l a i n bearings and
intermediate bush
4. Individual e r r o r s
F u r t h e r i n d i v i d u a l errors, t h e v a l u e s of which a r e required t o be l i m i t e d , should a l s o be
l i s t e d i n t h e drawings t o g e t h e r with t h e i r symbols and permissible l i m i t i n g values.

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
Page 4 DN 58405 Shekt 3

5. &amples for c a l c u l a t i o n , I n t e r m ed i a t e
For the examples below t h e c a l c u l a t i o n proforma bush
according to DIN 58405 Supplementary Sheet 1 has ,Shaft
been used.
For c l e a r e r d i f f e r e n t i a t i o n , p a r t i c u l a r s concern-
i n g the examples a r e p r i n t e d i n red.
Gear 2
--------- .................... __-----_____-
5.1. Design c a l c u l a t i o n for a g e a r d r i v e f o r
------ .....................................
s e t t i n g t h e counter mechanism of an e l e c t r o -
mecoanicai-oe1ice
I. Given
for gear 1
1.1. Speed n1
1.2. & t i o i
-
- 2
40 'J/min
Gear '-'i,
,

1.3. Mean t o r s i o n a l backlash Sdm = 0'

r e f e r r e d t o t h e l a r g e gear
15' ..
~1.4. Maximum t o r s i o n a l backlash Sa max = -
r e f e r r e d t o t h e l a r g e gear
2. Conditions s e l e c t e d 1.5. Existing centre distance a I -

D I N 58405 Equation Result

or remark6 Unit
Sheet/ Sheet/
Table Section Gear 1 Gear 2

2.1. Number of t e e t h z - 112.5 48 96 -

2.2. Module m - 1/2.2 095 mm

2.3. Gear f i t 2/1 - from n, and Sd ma% 8 Ji8 f -

x c o r d i n g t o S e c t i o n s 1.1 and
I I

- 1 - 1 -
2.4.1. H e l i x angle o - 112.4 O - l o
2.5. Basic rack p r o f i l e of
t o o l according t o
- - U I topping
N = non-topping
- D I N 58412
2.6. Material 2/1 -
2.7.
- Face w i d t h b - I 112.7 I
2.8. Basic rack p r o f i l e - 112.1 I
3 . Calculated d a t a

3.1. P i t c h c i r c l e diameter 112.6

32. 113.2.1
3.2.1. To a v o i d u n d e r c u t t i n g i / Fig. 113.2.3 "gT - =
1 4 a.5 x = (Y, + AY,) ___
'IT
:

3.2.2. To y i e l d e x i s t i n g
centre d i s t a n c e a
llequa-
t ions
x1 + 22 = (evab, - evao,) x
according t o 1.5 1 5 ) t O (91 z1 + z2
X
2 tan aon
abs from:
m" 21 + "2
cosab, -e-=

cospe 2
cos aop
X-
a
aosfrom:
tanaon
tan ao6 = ~

cos Bn
."
making sure t h a t no under-
c u t t i n g is thereby introduced

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
 DIN 58405 Sheet 3 Page 5

DIN-& 405 Equation Result

Tip circle diameter dl

I
Sheet/ Sheet/
Table Section
- 1p.i
or remarks

3.3.
(tip easing possibly

3.4.
needed in the event of
addendum modification
according to 3.2)

Centre distance a
- ip.1.1
di, = d ~ + Z m , ( z + y ) - Z k m ,

I I
25'1 49*1

cos aor,
'or -
cos ab
see DIN 58405 Sheet 4,
iection 2

3.5. Base tangent length Y 411 W=w'+AW 8,454 16,171

AW = 2r.m,sinir0,

3.5.1. Measured over z '

3.6. Dual cone width N 1/33

- I -
4,Tolerances

4.1. Spur gear

4.1.1. Tip circle diameter 212.1 only for gear blank

IS0 tolerance zone
(non-topped)
212.1.1 h9 h9 1-
Tolerance (topped) 212
-2/211 m l y for gear blank
Pip circle is n o t used
Permissible radial 213a.4 212.2 56
run-out Trk Tor setting

4.1.2. Permissible axial run- 215 2/23

out of transverse dpriifl= -
planes Tsa dprUfz= 46 mm

4.1.3. IS0 tolerance zone

for mounting bore
211 - Note DIN 58405 Sheet 2, Sec-
tion 1.2 e and Footnote 12)
H7

Permissible total er- 2Ifrom

4.1 A. ror range FY Sect. 6 214.3 32
Permissible tooth to ilfrom 214.4
4.1 5. tooth composite error f: Sect. 6 21

4.1.6. Permissible face 2lfrom 2/45 9

alignment error f Sect. 6

Base tangent Aw0Zlfrom The baae tangent length or - 21

4.1 7. length allowances - Sect. 6 214.1 the dual cone width accord-
AWu ing to DIN 58405 Sheet 3 , - 41
-

T-
Dual cone width A N O Section 1.2.17 or 1.2.13
4.1.8. allowances Plfrom should be entered in the
2/45
ANu
Sect. 6 drawing. -
4.1.9. Allowances Adk of tip
circle diameter with
- 213.1
indirect base tangent
length measurement
(only for topped spur 1."
gears)
The tip circle diameter d'
according to equation (349
should be entered in the
drawing.

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
Page 6 D W 58405 Sheet 3

DIN 58405 Equation Result Unit

or remarks I
Gear 1 Gear 2
Sentre distance a" in Equation (40) or (41)
aual flank roll tester
with master gear

y
Dual flank roll ABo
tester centre ~

Equation (42) to (45) or (47)

aistance allow- A i u to ( 5 0 )
ances
Shaft
Permissible radial run-
out frw
Tolerance to be split if
intermediate bushes and/or
'- I
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

rolling bearing inner rings

24
IS0 grade of seating Note DIN 58405 for gear
diameters of gear and Sheet 2, Sec-
bearing tion 1.2 c bearing

Bearing
Permissible radial 211.2 d for gear 2 : IS0
clearance SL clearance fit H51g5; @ t

Dimensional, geometrical
and running accuracy
for gear 2:
Permissible radial run- Eccentricity of seatings
out of rolling bearing on shaft
outer ring frL

Housing
Centre distance allow-
ancee
* a o and '
a
u
1I
2 / fro
;ect. 6
215.1 When rolling bearings and
insert plain bearings are
used, equations (52) and
(53) should be applied.

HH-I
IS0 tolerance zone of f o r gear 2:
bearing bores IS0 tolerance zone o f
2" 211-2c a x i a l bore

Permissible error in
axial parallelism f 28
P

2. Check calculation

113.6
'dmSi=
'd max + 'd
2
d' m i r - 'd
min
*I
min
f 0,6 n
L

',I max and 'd min

from equations ( 2 5 ) and (261,
with 100 % absolute tolerance
addition equations (27) and
(28) should be used

59. I Contact ratio E -

1/3.3 -
 DIN 58405 Sheet 3 Page 7

6. Auxiliam calculations and remarks

re 3.1. do = 4 8 . 0 , s do 2 = 96 ' 0,5

do = 24mm do2=48mni

re 3.3.
dki = 2 5 , l mm d ~ =2 49,l mm

re 3.4.

re 4.1.2.

re 4.1.10.
II 24 + 3 8
a
1- 2
a, = 31 mm

re 4.2.1. Shaft 1: Seatings for gear and bearing ground overall, hence only the radial run-out of the
rolling bearing inner ring ( I O pm PO 2 , see 4.3.2) is effective.
Shaft 2 : Only the running and intermediate bushes belong to shaft 2.

Running hush: f,, = 12 p m

Intermediate bush: f,, = 12 pm
-____
f r w = 24 vm
N o t e : The eccentricities of the seatings on the shaft must be allowed for in the
centre distance tolerance.

re 4.2.2. *Grade of bore in the intermediate bush in this case

re 4.4.1. F o r Aa a value of 5 2 pm is entered in the drawing of the gears.

For the drawing of the housing equation (52) applies.

Ti3 = 64 - 15 - 6
T B = 43 piii
I I
f ,i = t 22 pm

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
page 8 DIN 58405 Sheet 3

Gear , Drawing number

A l
; ...... ............ <_.....<..<.<<<._.....,......,
Gear 2i
47
Drawing number

Tool b a s i c rack p r o f i l e N 1 DIN 58412

Number of t e e t h
Module
P i t c h c i r c l e diameter
m
Q
z 48

24
0.5 I Number of t e e t h
Module
P i t c h c i r c l e diameter d0 48
0.5
~

Basic r a c k p r o f i l e DIN 58400 Basic r a c k p r o f i l e DIN 58 400

Addendum modification f a c t o r x .
.
Addendum modification f a c t o r 4 -
I
Helix angle
Face alignment

Gear f i t t o D I N 58405
43
I

I 8Ji8f
o
- II H e l i x angle
Face alignment
Gear f i t t o D I N 58405
00

8.1 18f
0
-

Perm. t o t a l e r r o r range 6" 0,032 Perm. t o t a l e r r o r range 6" 0,036

Permis ' b l e t o o t h t o tooth'; 0,011 Permissible t o o t h t o t o o t h f," 0,012
composfte e r r o r - comDosite e r r o r
Perm. f a c e alignment e r r o r fn 0,009 Perm. f a c e a l i m e n t e r r o r In 0.009
Dual cone w i d t h Dual cone width
Centre d i s t a n c e i n t h e KJ.')f,i (I (129
dual f l a n k r o l l t e s t e r dual f l a n k r o l l t e s t e r
with master pear /;o - O.? o
Number of mating gear I A 2 Number of mating gear I A l
Centre d i s t a n c e i n h o u s i n g L I XI ' (i,n?L Centre d i s t a n c e i n housina ,t I y 0.012

Base tangent
length - 16.1 4 8 ~ 0 , o -
0 ) measured over z' 1 1 teeth
b)measured i n d i r e c t l y over t i p c i r c l e
I b) measured i n d i r e c t l y over t i n c i r c l e I

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
 DIN 5 M 5 Sheet 3 Page 9

5.2. De S i~-caic~ia4,ioo_fo~-~-~~~~~~~~~~oa~-~~~~~-~~~
---------------
a servo rrontrol -Gear 2
I.Given
for gear I
1.1. Speed n l I 4000 U/min
1.2. Ratio i I 3.125
I. 3. Mean torsional backlash Sdm I 00 6 '
-Interme!diate
referred t o the large gear bush
1.4. MaxMum torsional backlash Sa Ip8x .
I '0 10'
referred t o the large gear
1.5. Existing centre distance a 0 41.400 ITIIU

2. Conditions s e l e c t e d

2.1.
2.2.
2.3.

2.4.
2.4.1.
2.5.

2.6.

2.7.
2.8.

3. Calculated data
-
Pitch c i r c l e diameter dg 19,877 62,116 mm
-
Addendum modification
x - mn - I1/3.2.1 0,240 0,176 mm
32.1. T o avoid undercutting 11 Fig.4 lp.2.3
and 5 f: = (Yw + AYw)-----
ZgT -=
Po y i e l d e x i s t i n g - i/equa- X I + x2 = (evabs - evao,) x
centre distance a t ions
according t o 1.5 21 + 22 -t 0.300 t 02?0
(5) t o (91 X
2 tan ao,,
aba from:
mn 21 + 22
cosaha = 1
--

coso 2
cos aoe
X-
a
aOe from:
tan ao,,
tanaOs = ~

cos Bo
laking 8ure that no under-
:utting is thereby introduced

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
Page IO D I N 58405 Sheet 3

DIN 3 405 Result

Equation
Sheet/ Sheet/ Uni1

3.3. Tip c i r c l e diameter dk

Table
-
Section
ip.1
o r remarks
-
( t i p easing possibly
needed i n t h e event of
addendum modification - 113.1.1
mm
according t o 3.2)

3.4. Centre d i s t a n c e a
41.400 mm

cos "0,
?or -
cos abs
3ee D I N 58405 Sheet 4,
section 2
-
3.5. Base tangent l e n g t h W 411 113.4 W=w'+AW mm
AW = 2 x . mn sin aOn

3.5.1. Heasured over z ' 411 -

3.6. Dual cone width N 1/33 N = do + 2 x . m - 2 hkM
4. Tolerances

4.1. Saur gear

4.1.1. Tip c i r c l e diameter 212.1 only f o r g e a r blank

IS0 t o l e r a n c e zone
(non- topped)
212.1.1
h9 I h9 I-
Tolerance (topped) 212.1.2 only f o r gear blank
Permissible r a d i a l 213 a d 212.2 Tip c i r c l e is n o t used
run-out Trk
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

for setting

4.1 2. Permissible a x i a l run- 215 212.3 dpriifl= -

out of t r a n s v e r s e
p l a n e s Tsa $ruf2 = 59 111111

4.1 3. IS0 t o l e r a n c e zone

for mounting bore
211 - Note D I N 58405 Sheet 2, Sec-
t i o n 1.2 e and Footnote 12
_.__.
Permissible t o t a l e r - 2 If rom 214.3
4.1 -4. ror range FY 3ect. 6
Permissible t o o t h t o 2 If rom
4.1.5. 214.4
t o o t h compositeerror f l ect. 6
4.1.6. Permissible f a c e 2Ifrom 2/45
alignment e r r o r f p sect. 6
~

Base tangent The base tangent l e n g t h or - 17 - 23 pm

4.1.7. l e n g t h allowances -
A,, ?/from
gect. 6
214.1 t h e dual cone width accord-
*wu i n g t o D I N 58405 Sheet 3, - 28 - 38 pm
S e c t i o n 1.2.17 o r 1.2.13
Dual cone width ANo should be e n t e r e d i n t h e
2 If rom
4.1 .a. allowances ject. 6
214.2 drawing.
AN u
4.1.9. Allowances Adk Of t i p 213.1 AWO
c i r c l e diameter with Adko =
i n d i r e c t base tangent
l e n g t h measurement
(only f o r topped s p u r *wu
A d k u = - -- + f,w
gears) sinaOn tanaon
The t i p c i r c l e diameter d
according t o equation (34f
should be e n t e r e d i n t h e
drawing.
 Dm 58405 Sheet 3 Page 11

I
4.1.10. Centre d i s t a n c e a" i n
I
1

-
DIN 58405
Sheet/ p
Table
- 1
t /
ection
2/4.1 Equation
Equation
or remarks

(40) or (41) 41,693

I
62,649 mm
dual. f l a n k roll t e s t e r or 42
with master gear
Dual f l a n k roll Equation (42) t o (45) or (47) - 25 - 35 IJm
t e s t e r centre A:: O t o (50)
d i s t a n c e allow- A''" - 39 - 56 ym
ances

4.2. Shaft
42.1. Permissible r a d i a l run-
o u t frw
2/1 3/3 ~ ~ t ~ bm ~ ~s ~ d~ ~Q ia ~ ~ 12~~ o r 16 Iim
rolling bearing i n n e r r i n g s
present
4.2.2. IS0 grade of s e a t i n g 2/1 3/3 ~ ~ , " ~ ~ 5 ~-
diameters of gear and
t i o n 1.2 c
5 5
bearing bearing
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

4.3. Bearkg

4.3.1. Permissible r a d i a l 2/1 2/1.2 d 7 7 IJm

clearance SL
4.3.2. Dimensional, geometrical
and running accuracy
2/1 - P52 P52 -
4.3.3. Permissible r a d i a l run-
o u t of r o l l i n g bearing
- - 5 5 Iim
o u t e r ring f r L

4.4. Rousing
~

1
4.4.1. Centre d i s t a n c e allow- 21 fro 2/51 When r o l l i n g bearings and
ances Sect. 6 i n s e r t p l a i n bearings are
Aa, rndA.3" used, equations (52) and
(53) should be applied.

4.4.2. IS0 t o l e r a n c e zone of

bearing bores
2/1 211.2 c H6 H6 -

7
4.4.3. Permissible e r r o r i n 21from 2/52 17 IJm
axia parallelism f Sect. 6
P

5.1. Torsional backlash Sd - 1 /3.6 'd max + 'd min

f
'dmSt = 2
o,6 'dmax - 'dmin
2
58 k 27
'dmax and 'dmin
from equations (25) and (261,
with 1 0 0 % a b s o l u t e t o l e r a n c e
a d d i t i o n equations (27) and
(28) should be used

5.2. Contact r a t i o 6 - lP.3

21 - 0,8 75 .0,8
r e 3.1. d o , = -- d o , = ~-
0.965 93 0,965 93

d o l = 19,877 mm d o , = 62,116 mm
Page 12 DIN 58405 Sheet 3
~

0,363 97 ah = ~. O,$ 24 + 75
~. 0,93575
r e 3.2.2. tan aoe ~

0,965 93 2 41,400
~

0,965 93
t a n aos= 0,37680 C O 6 n h s = 0,92663

ao = 20" 39' a h s= 22'5'

(20,2918 - 16,4611).
24 + 75
z1 4- 2 2 2 .O,363 97
x1 f x2 = 0,52

adopted: 1 1= I 0,300 x2 f 0,220

-.

19,8772 i 62,1163 k m,, - 40,9967 f (0,3 f 0.22) 0.8 - 41,400

r e 3.3. "O 2 lc m, = 0,0127 min
ao - 40,9967 rnm

dk = 19,877 + 3 .0,8 (0.3 T i , i ) - 2 '0,0127

dk = 22,092 inni
d k 2 = 62,116 4-2 0.8 (0.22 4 1,l) - 2 0.0127
d L 2 = 64.203 miri

r e 3.1.

r e 3.5. = 8,563 UJ; - 23.364

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
AWi =z 2 .0,3 . 0,8 .0,342 02 3w2 = 2 8,22 0,8 0,342 02
Awl = 0,1642 AW, = 0,1204
W, = 8,5628 0,1642 W 2 = 23,3639 + 0,1204
W, - 8,727 mni W? = 23,484 IIIICI

*e 4.1.2. pruf2= 62,116 - 4 . 0,8

dpruf2 xz 59 mni
______

-e 4.1.10. Assumed master gear: z = 76; rn = 0,8; o -- 15', 2 h: A W i s t = - 2 pm

II

al=---'-
19,877 +2 62.945 0.93571
0,92742
o
'2
.1 62 116 _
= 62.945 i +
0,93571 -..-
2 0,9354
= 41.693 mm ai = 62,649 mm
~__________
-
Ain:=
0.5321
-__ [(-
0,37746
23) + (- 2)]

*e 4.2.1. f o r g e a r 1: fcr g e a r 2 :
bearing seating 8,5 bearing seating 4.0
bearing inner 3,5 bearing inner r i n g 3,5
ring s e a t i n g f o r interme- 4,O
12.0 pin
d i a t e bush
intermediate bush 45
16,O pm
-~
 DIN 58405 Sheet 3 Page 1 3

r .
r e 4.4.1. l a = I 20 ( 20) T"+40 5 - 5
r e 5 1. = + 40 Itm + 30 pm Tg 2 ? 15 vrn
T o r s i o n a l backlash with absolute t o l e r a n c e a d d i t i o n :

1,064
Sdlnax - - [( ~ 28) i( - 38)] __- -t 2 . 1 5 . 0 , 4 0 5 7 2
0,96593
S,jmax = 85 piil

referred t o the large

-
near :
s,j
s,,
~
= 412.6.
= 9'25"
_ _
~-
62.116

_
["I
referred t o the large S<lrnin= 41296
cear: 62,116
s,,
Y

iiiiii = 3'30"

S,I ni = -
+
,
9'24" 3':10"

Torsional backlash with c t 2 t i s t i c d t o l e r i n c e a d d i t i o n :

Sd st = ~~
84.97 + 31,93 81 9; - .
0.6 Ap-l!~':- 0 ."
4

2 -
.S(, ';, = 58 f 27 U n i
.,-
* 1-12.6.--d-
~

referred t o the large

ear : sgi s, = 112.6 -58-
62.116 62,116
,,i 5 t = 386" t 13"

Torsional b a c k l a s h with 100 j, toler?iice a d d i t i o n :

40.9967 - _-___.
CO5 X i l s = 0,035 75
41,100 + 0,020 + 0,006 +
0,008 -+ 0,0035 + 0.0035
cosah. = 0,92572

al8 = 22" 13'

1064
d' max = - [( - 2 8 ) f ( - 38)] --
0,965 Y3
[ 2 . (+ 20) + 12 + 16 + 7 f 71 .0,408 42
s,, I'ldX = 100 P
referred t o the l a r g e
gezr :
Silmax= 412,6 .__-

Sdmox
62,116
= 11'12"
i"1
40.9967
cos al,* = - .0,935 75
41,400 - 0,020 - 0,006 - 0.008 - 0,0035 - 0,0035

Silinin == 17 yrn

r e f e r r e d t o t h e large
gear:
S d n i i i=
i 412,6
SIIIrlili = 1'12'(
62,116 ['I
_ _ _ ~
s,, =
11'1.2" + 1'12"
2
= 6'27"
~

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
Page 1 4 D M 58405 Sheet 3

r e 5.2. d,l = 19,877 .0,935 75 d, 2 = 62,116 ' 0,935 75

d,, = 18.60 mrn d,, = 58,125 nim
18,60 58,125
dbl = ~ d , , =-
0,92665 0,926 65
dbl = 20,072 mm db2 = 62,725 mm
1 ___- 1
-(b'22,092' - 18<60' + v6.1,203' - 58,25') -- (20,072 + 62,862). 0,37595
i =
2
-
-
2 ~

I'
~. 3.14. 0,93571
0.965 93

= 10.
0,26795 0,96593
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

t ~~~

RP 0.8 . 3,14

7. Summan
11 1 2
Gear 2;
Gear Drawing number Drawing number

Tool b a s i c rack p r o f i l e N DINSBCI, Tool b a s i c r a c k p r o f i l e N DIN 5 8 U

Number of t e e t h z I 2-1 Number of t e e t h Z 15
Module
P i t c h c i r c l e diameter
m
d,, I
0.11
19.817
Module
P i t c h c i r c l e diameter
m
do
0,II
62,116
I
Basic rack p r o f i l e IDIN 58 400 Basic r a c k p r o f i l e I DIN 5X 400
Addendum modification f a c t o r x t- 0.X~O Addendum modification f a c t o r x '
Helix angle n,, I 15' Helix a n g l e 0 15''
Face alignment I Right
Yace alignment Left
Gear f i t t o D I N 58405 I 6.f!6eSi' Gear f i t t o D I N 58405 I 6J16eS"
Perm. t o t a l e r r o r range 5'' 0,018 Perm. t o t a l e r r o r range - F."I I
0.022
Permissible t o o t h t o tooth,.;.
composite error 0.006
P e r m i s s i b l e t o o t h t O toothf;
composite e r r o r I 0,008
Perm. face alignment e r r o r f" 0.005 Perm. f a c e a i m m e n t e r r o r f , I 0.005 I
Dual cone width ~
Dual cone width I - I
Centre d i s t a n c e i n t h e 41.668 - 0.014 Centre d i s t a n c e i n t h e
dual f l a n k r o l l t e s t e r dual f l a n k r o l l t e s t e r
with master gear Z 76 - 0,8 ~ 1.5 with master gear
Number of matina gear R2 Number of mating Gear
Centre d i s t a n c e i n housin& I 41.400 t o.nzo
Base tangent Base tangent
length = 8 , n n - 0,011 length = 23,461 0,015 ~~

a)measured over z ' = 2 teeth o) measured over z ' = 10 t e e t h

b) measured i n d i r e c t l y over t i p c i r c l e - b) measured i n d i r e c t l y over t i p c i r c l e - I

 DIN 58405 Sheet 3 Page 1 5

2-30 Desigo-calcoatioo-ooE_a-~o~~-~~~~-~~i~~-~~~-~~~
-_------
with a s p-----------------
c h r o transmitter
I.Given -Gear 2
for g e a r 1
1.1. Speed nl = 100 /min
1.2. Ratio i 1 5
I. J. Mean t o r s i o n a l backlash Sdm P -

r e f e r r e d t o t h e l a r g e gear
1.4. Maximum t o r s i o n a l backlash Sa max = go 8 '
referred t o the large gear
1.5. B i s t i n g c e n t r e d i s t a n c e a I -

Gear 1
2. Conditions s e l e c t e d

DIN 58405 Equation Result

or remarks Unit
Sheet/ Sheet,' Gear 1 Gear 2
Table Section
2.1. Number of teeth z - 1/2.5 16 80 -
22. Module m I - I 112.2 I
2.3. Gear fit from n1 and Sd max
according to Sections 1.1
I 5 J/5 f S" 1-
2.4. Face alignment - - - - -
2.4.1. Helix angle , - 1/2.4 - O

2.5.

2.6.
Basic rack profile of
tool according to
DIN 58412
Material
I - -- 1
2/1
I
U = topping
N non-topping
I

37 MnSi 37 MnSi -
5v 5Y
27. Face width b I - I 1p-7 I I 4 I 3 Imm
28. Basic rack profile I - 1 1/2.i I I DIN 58400 1 -
Calculated d a t a

I
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

3.1. Pitch circle diameter d

I
39. Addendum modification
X - mn
3.2.1. To avoid undercutting

3.29. To yield existing

centre distance a
according to 1.5

CO8 ao ~

X-
a
aos from:
tan mon
tan aos = -
cos Bo
making sure that no under-
cutting is thereby introduce,
Page 16 DIN 58405 Shhet 3

DIN 58405 Result

Equation Unit
Sheet/ Sheet/ o r remarks
-
Table
-
Section
~~ ~

3.3. Tip c i r c l e diameter dk 113.1

( t i p easing possibly
needed i n t h e event of
addendum modification - ip.1.i dk = do + 2 m,(. + y) -2 k . m ,
according t o 3 . 2 )

-
19,355 rnm

cos ao#
hen 21 and 2 2 =o , -- -1
cos a b m

cos ao*
D r
cosab,
~

ee Table 2 i n Sheet 4

3.5. IBase tangent l e n g t h W 411 W=w'+AW rnm

AW = 2 z . rn, sin aon
3.5.1. Measured over z ' 411
3.6. Dual cone width N

4.1. Spur gear

4.1.1 Tip c i r c l e diameter - 212.1 only f o r gear blank 7,890 $3,110

IS0 t o l e r a n c e zone
(non-topped) I - 212.1.1 I -

Tolerance (topped) 212 212.1.2 only f o r gear blank -- 8,08

Permissible r a d i a l
run-out T
rk 212*2 I Tip c i r c l e LE
for setting
n o t used

4.1.2 Permissible a x i a l run-

o u t of t r a n s v e r s e dpriiff = -
p l a n e s Tsa ciprUf =;O.& 100~

4.1.3 IS0 t o l e r a n c e zone 2/1 Note DIN 58405 Sheet 2 , Sec- H5

f o r mounting bore t i o n 1.2 e and Footnote 12
Permissible t o t a l e r -
4.1 A r o r range FI " frcm
Sect. 6
2/43 12
Permissible t o o t h t o from 214.4
4.1.5 t o o t h composite e r r o r fy S e c t . 6 3,5 495
4.1.6 Permissible f a c e 21 from 2/45 4 4
alignment e r r o r f Sect. 6

Base tangent AWo The base tangent l e n g t h o r

4.1.7 l e n g t h allowances -Sect.
' I from
6
214.1 t h e dual cone width accord-
A,,,
.. I
ing t o D I N 58405 Sheet 3,
Section 1.2.17 o r 1.2.13
Dual cone width should be entered i n t h e
4.1.8 allowances 2/45
S e"
c t from
. 6 drawing.

4.1.9 Allowances Adk of t i p

c i r c l e diameter w i t h - ia - La
r -

i n d i r e c t base tangent
l e n g t h measurement
(only f o r topped spur
gears) - 23 - 35

The t i p c i r c l e diameter dk
according t o equation (34)
should be e n t e r e d i n t h e
drawing.
--

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
 D I N 58405 Sheet 3 Page 17

DIN 1405
Equation
Sheet/ Sheet/ o r remark6
Table iection
:entre d i s t a n c e a" i n 214.1
9ual f l a n k r o l l t e s t e r or
d i t h master gear 4.2
Dual f l a n k r o l l AB, Equation (42) t o ( 4 5 ) or (47)
tester centre - to ( 5 0 )
distance allow- APU
=ces
Shaft
Permissible r a i a l run- 313
out fFW bearing i n n e r r i n g s
~~

IS0 grade of s e a t i n g 313

diameters of gear and
bearing

Bearing

Permissible r a d i a l 211.2 d
clearance SL
Dimensional, geometrical 211
and running accuracy
-
-
Permissible r a d i a l run-
out of r o l l i n g bearing
o u t e r r i n g frL

Housing
I I I V rn
,a

Centre d i s t a n c e allow- 21 fro 215.1 When r o l l i n g bearings and

a ces iect. 6 i n s e r t p l a i n bearings a r e
'a o 2nd A a u used, equations ( 5 2 ) and
(53) should be applied.
~~

IS0 t o l e r a n c e zone of 211 211.2 c

bearing bores

Permissible e r r o r i n
axial parallelism f
P
Z/fron
Sect.
2/52 1%
I *m

5. Check calculations

5.1. 113.6 'dmax -t'dmin

'dmSt = 2

'drnax and 'dmin

from equations ( 2 5 ) and (261,
with 100 7d a b s o l u t e t o l e r a n c e
a d d i t i o n equations (27) and
(28) should be used

5.2. Contact r a t i o I - 1/33 I I 2 I- --``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

Page 18 DIN 58405 Sheet 3

6. Auxiliam calculations and remarks

r e 3.1.
~ dol = 1 6 - 0 , 4

r e 3.2.1.

re 3.3. 2.0,36397-0,4 +
e , abs =
and 3.4. 16 80 +

e* = 0,017 937 5 mm

ao =
6,L. ~
+ 32
2 a = 19,2. 1,008 09
ao = 19,2 mm
= 19,355 mm_
k .Inl, = 19,2 i- 0 , 4 . 0,4 - 19,355
Ir ' rrlII = 0,005 m111
.
d k l = 6,4 f 2 0,4 (0,4f 1 , l ) - 2 . 0,005 d,, - 32 + 2 . 0,4. 1,1
d, 1 ;= 7,590 111111 dk2 E 32,880 mm
~

r e 4.1.1. according t o Sheet 2 T a b l e 2 : T i p c i r c l e diameter wit!i machinina r l l o w n n c e f o r teni- blank:

re 4.1.2.

-- 8.5~
- 0,34202
- -

I + 5 pn
--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---

Assumed v a r i a t i o n i n t o o t h tliickness o f t o o l : f,, =

- 13 +5 - 17 5
~ rn+ Adhi~2 ~

0,342 O2
t __-
0,363 97

re 4.1.10

= 21,756 min

. 4 i o l = 1,4118 [(- 6,5) f (- 3)]

AiOl= - 14 pm
A ~ , , i= 1,4618 [(- 13) f (- 3)] A i u 2 = 1,4619 [(- 17) f (- 3)]
Ay,ll = - 23pm Aiu2 = - 29 wrn
~~

re 4.2. f o r gear 1 : ror Lem 2:

o n l y bearing i n n e r 2,s pin shaft: 6,5
ring:
bearing inner 2,s
___
ring:
9.0 uni

re 4.4.1.
 DIN 58405 Sheet 3 page 19

r e 5.1.

Sdrns, == 25 If: 81""

-
1 _
-(l/7,590' _ _ ~
- 6,014' f 132,870' - 30,888L)- I (6,4 + 3 2 ) . 0,3420
2 2
re 5.2. F =
~~

I' 0,4 ' 3,14 . 0,939 69

--``,`,,`,,```,,`,`,,,``,```,`-`-`,,`,,`,`,,`---
t =2,0
P
7. Summary

Gear 1 ;
c1 c2
Gear 2 ;
Drawing number

'001 basic rack p r o f i l e u D(N58412 Fool b a s i c r a c k p r o f i l e DINSBLI;

lumber of t e e t h Z 16 Number of t e e t h Z 80
Module m 034
' i t c h c i r c l e diameter 6,4
do I Pitch c i r c l e diameter do 32
iasic r a c k p r o f i l e IDIN 58 500 Basic rack p r o f i l e D1N 5 8 4 0 0
ddendum modification f a c t o r 0.4 XI Addendum modification f a c t o r x -
e l i x angle 00 I o Helix angle 00 O
I -
ace alignment Face alignment I -

Sear f i t t o D I N 58405 I 5 515 f S ' ;ear f i t t o D I N 58405 I 5 J / 5 f S"

?erm. t o t a l e r r o r range fi** I 0,010 Perm. t o t a l e r r o r range 6'' 0,012
'ermiss.ble t o o t h t o toothf; 0,0035 ?ermiss'ble t o o t h t o toothf; 0,0045
:omposiie e r r o r :omposi$e e r r o r
?ern. f a c e alignment e r r o r f, 0,004 Perm. f a c e alignment e r r o r f,, 0,004
h a 1 cone width I ~. Dual cone width -
Centre d i s t a n c e i n t h e 21,742 -- n,oov Centre d i s t a n c e i n t h e 34,383 - 0.012
dual f l a n k r o l l t e s t e r dual f l a n k r o l l t e s t e r
with master gear 7.92 -0.4 - 0 with master gear z92-n,4-(
Number of mating gear c2 Number of mating_ gear _ c1
I
I

Centre d i s t a n c e i n housing; 19.355 0.011 Centre d i s t a n c e i n housing; [ 2 o.o11

Base tangent l e n g t h = - Base tangent l e n g t h = -

0)measured over z ' = - teeth a) measured over z ' = - teeth
measured i n d i r e c t l y over measured i n d i r e c t l y over
b) t i u c i r c l e 7,571 - 0,004 b) t i p c i r c l e 32,855 - 0.010

a ooa

Li-I\ aoos
2, Applies t o t h e machining of t h e blank.