3rd EUROPEAN SUMMIT ON FUTURE INTERNET

TOWARDS FUTURE INTERNET INTERNATIONAL COLLABORATIONS

ESPOO, FINLAND
31.05.2012

Keynote Address:
Industry 4.0:
From the Internet of Things to
Smart Factories
Prof. Dr. Dr. h.c. mult. Wolfgang Wahlster
CEO and Director of the German Research Center for Artificial Intelligence

Saarbrcken, Kaiserslautern, Bremen, Berlin

Phone: +49 (681) 85775-5252/4162
Fax: +49 (681) 85775-5383/5341
Email: wahlster@dfki.de
WWW: http://www.dfki.de/~wahlster
The German Future Project: Industry 4.0
Industrial production is the backbone of Germanys economic performance:

jobs direct: 7,7 Million. indirect: : 7,1 Million, every second job
more than als 158 Billion trade surplus from export of industrial products
(export for a trillion euros in 2011, machine tool industry, automotive industry)
Disruptive Paradigm Shift in Production based on Future Internet

1. M2M and All-IP Factories are shifting from central MES to decentralized
item-level production control
2. The embedded digital product memory tells the machines, which production
services are needed for a particular emerging product.
3. Green and urban production based on cyber-physical production systems
4. Apps for software-defined products and smart product services

Germany is preparing the 4th industrial revolution based on the

Internet of Things, Cyber-physical Production Systems, and the
Internet of Services in Real industry. DFKI GmbH
PG Kommunikation der Forschungsunion
From Industry 1.0 to Industry 4.0: Towards
the 4th Industrial Revolution

Degree of Complexity
First
Mechanical
Loom
1784

1. Industrial Revolution
mechanical production
facilities powered by
water and steam
Industry 1.0
End of t
18th
DFKI GmbH
Century
From Industry 1.0 to Industry 4.0: Towards
the 4th Industrial Revolution

Degree of Complexity
2. Industrial Revolution
First mass production based on
Mechanical the division
Loom of labour powered by
1784 electrical energy Industry 2.0
1. Industrial Revolution
through introduction of
mechanical production
facilities powered by
water and steam Industry 1.0
End of Start of t
18th 20th
DFKI GmbH
Century Century
From Industry 1.0 to Industry 4.0: Towards
the 4th Industrial Revolution

3. Industrial Revolution

Degree of Complexity
electronics and IT and heavy-
duty industrial robots for a
further automization
of production Industry 3.0
2. Industrial Revolution
First through introduction of mass
Mechanical production based on the division
Loom of labour powerde by
1784 electrical energy Industry 2.0
1. Industrial Revolution
through introduction of
mechanical production
facilities powered by
water and steam Industry 1.0
End of Start of Start of t
18th 20th 70ies
DFKI GmbH
Century Century
From Industry 1.0 to Industry 4.0: Towards
the 4th Industrial Revolution

4. Industrial Revolution
based on Cyber-Physical
010001101 Production Systems
001010100
100101010
010010101 Industry 4.0
3. Industrial Revolution

Degree of Complexity
through Introduction of
electronics and IT for a
further automization
of production Industry 3.0
2. Industrial Revolution
First through introduction of mass
Mechanical production based on the division
Loom of labour powerde by
1784 electrical energy Industry 2.0
1. Industrial Revolution
through introduction of
mechanical production
facilities powered by
water and steam Industry 1.0
End of Start of Start of today t
18th 20th 70ies
DFKI GmbH
Century Century
Towards Intelligent Environments based on
the Internet of Things and Services
5) Intelligent
Environments

4) Embedded Computers Smart Factory

1) Central Computer 90% of all

3) Smart Phone
2) PC, Notebook Smart Card computers are
embedded

1 Computer
1 Computer
Many Users
1 User Many Computers, 1 User

1941 1960 1980 2000 2020

DFKI GmbH
Future Project Industry 4.0 of
German Chancellor Dr. Angela Merkel
500 M for 3 Years
Internet of Things
Vision: Internet der Dinge
National Program:
250 M Funding of Intelligent Environments/Smart Spaces
Intelligente Umgebungen
Ministry for Research and z.B. Smart City
Digital City
Ministry for Economics

Cyber-Physical Systems
Smart Factory, Smart Grid
Evolution from Eingebettetes
Embedded Systems Networked Embedded
System (ES)

to Cyber-Physical Systems
Intelligent Street Crossing
Systems

Embedded
Systems
Airbag
National Roadmap Agenda
Embedded Systems Cyber-Physical Systems

DFKI GmbH
CPPS: Based on Wireless Adhoc M2M Communication
of Autonomous Sensor-Actuator Components

Video Source: http://www.ted.com/talks/lang/en/david_merrill_demos_siftables_the_smart_blocks.html

1. Component-based Automation
2. Efficient Reconfiguration
3. Context-sensitive Component Behaviour
4. Dynamic Adaptation Based on Individual Role of the Component
DFKI GmbH
Industry 4.0: Smart, Green, and Urban Production

Smart Production
High-precision, superior
quality production of high-mix,
low volume smart products

Urban Production
Green Production Smart Factories in the city
clean, resource-efficient, close to the employees homes
and sustainable
DFKI GmbH
The Internet of Things and Services as a
Basis for the Smart Factories in the Industry 4.0
Internet of Services

Internet der Dienste

Semantic PLM-, SCM-,
CRM-, QMS- and
ERP-Services
Smart Smart Smart
Material Products
Factory
App App Plattform App
Plattform Plattform
Cyber-Physical
Production System

Internet of Things
DFKI GmbH
Pipelines of Smart Factories for Industry 4.0
based on Secure Networks of Clouds
Smart Factory 2N

Smart Factory 1

M2M-
Comunication

Smart Smart
Machine 1 Machine N
Smart Smart
Materials Application Plattform Products
for Machines

Cyber-Physical
Production Systems
CPPS

Secure Cloud
Networks
DFKI GmbH
Products with Integrated Dynamic Digital Storage,
Sensing, and Wireless Communication Capabilities
I was
The product as an information produced on
container 30 April 2010
and shipped
The product carries information on 3 May 2010
across the complete supply chain
and its lifecycle.
Grasp at
the middle
The product as an agent

The product affects ist

environment
2 mins open
The product as an observer Please close!

The product monitors itself and

its environment

DFKI GmbH
Service-oriented planning of plant systems
Hardware-independent planning of plant systems
ERP
Enterprise
Resource Planning
MES
Manufacturing
Abstract Service
hardware-independent
Execution System
Field Layer
Service Library
Device Control
hardware-dependent

Sensor-Service Valve-Service Pump-Service Control-Service Communication-Service

Industry 4.0: All-IP Factories, no chaos of field buses, Internet-

based Factory Networking based on IoS and IoT DFKI GmbH
The SmartFactory Shop Floor: Wireless,
RFID-, Sensor- and Service-based Architecture
continuous flow process discrete handling process
colored soap production bottling, handling, labeling, QC, packaging

Live Webcam: http://www.smartfactory.de/webcam.de.html

DFKI GmbH
Data Mining and Knowledge Discovery in
Smart Factories
Manufacturing stores more data than any
other industrial sector.
Close to two exabytes of new production
data were stored in 2010 from multiple
sources:

instrumented production machinery

supply chain management systems

product life-cycle systems

New ICT Coordination Action of EU:

BIG: Big Data

Public Private
Forum
DFKI GmbH
Human-Centered CPS-based Assistance
Systems for the Smart Factory
Physical
Assistance by
Exoskeletons

Context-adaptive Mobile,
Assistance for Personalized,
Fault Diagnosis Situation-Adaptive,
Tutoring Systems
Industrielle
Assistenz-
systeme
AR/VR/DR- Multimodal
Assistance in Human-Machine
Complex Work Interaction
Processes
Location-based
Maintenance and
Planning
Assistance
DFKI GmbH
App Stores for the Smart Factory: Downloading
Tailored User Interfaces for User Groups:
Elderly, Trainees, Disabled, Supervisors

DFKI GmbH
Location-based Industrial Assistance Systems in Smart
Factories for Resource Efficiency Improvements

DFKI GmbH
Advanced Industrial Assistant Systems Based
on Augmented Reality Technologies

Industrial Environment Industrial Worker Tools

with Google Glasses
Mobile, Interactive and Situation-Aware
Tutoring

DFKI GmbH
Augmented Reality Systems Supporting Maintenance Staff

DFKI GmbH
Industry 4.0: Robots are no Longer Locked in
Safety Work Cells but Cooperate with Human Workers

Today

Tomorrow

A new generation of light-weight, flexible robots collaborate with

humans in the smart factory
DFKI GmbH
DFKIs Fembot AILA: Using the Semantic Product
Memory for Adaptive Grasping and Smart Product
Assembly
Stereo Cameras in the Head and a 3D
Camera on the Torso for Approaching
an Object

Reading Size, Weight and Lifting Points

from the Product Memory with an
antenna in the left hand the Robot
gets instructions from the product being
produced in the CPPS DFKI GmbH
W3C Standards as a Basis for the Project of
the Future Industry 4.0

Standardization

EMMA: OMM:
Multimodal
Industrial
Industry 4.0 Semantic
Product Memory
Assistance
Systems
Smart Factory

USDL:
Semantic Services
in Cyber-Physical
Production Systems

DFKI GmbH
The Software-defined Car: Customizing
a Car Environment through Apps
Android Market App Store

Motor Driver Intelligent Green

Management Assistance User Driving
Apps Apps Interface Apps Apps

10010101101110100010100111010010101101101101100010000010010010010010010011101010100
10010010010001000111101001111010010011010100100100100101010100100110100100100100011
001011111111011111111111101010110001000100100101001010001000100010000000000010001000
10001011100111111101000100111010000000000000000000000000000000010010001001001010100
1010011110111100011111111110010010100101000001001111111010101111010101110100100100100
01001101111101001001010000100100100100100101010010011101100110101100110101110100100
100100101111110011110011010101101001001001010010010010010010000000001001001010011111
11111111101000010101001001001001011111111101010111011111110011111110000000000100101101
101101010100111110111011010111111101000000000000100100100001001010000100101001111010
010010010010010010010010000000001000000000100101010101001001001000110110
DFKI GmbH
BMW Apps: Integrating the Most Recent
Web Services Into the Car Environment

Source:BMW
DFKI GmbH
Conclusions
1. High-precision, superior quality production of high-mix, low volume
smart products are the future of Europes successful export-oriented
economies like Germany.

2. 80% of the innovations in manufacturing are based on ICT. They will

lead to Smart Factories, Green and Urban Production.

3. The fourth Industrial Revolution will be based on cyber-physical systems,

the Internet of Things and the Internet of Services. It will generate
enormous BIG data streams that can be harvested and analyzed for
resource-efficient and ultra-high quality production.

4. CPS-based industrial assistant systems are needed to support, help and

train the next generation of workers in smart factories.

5. Augmented and dual reality systems allow individualized workflows and

fast learning of new production processes.

DFKI GmbH
 Thank you very much for your attention.

Design by R.O.