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Technical Description

SIGMA AIR MANAGER

Process Data V0.23


and Remote Control Data
GL-Nr.: 7_7725_PAMOD_02E

Issued: 18.11.2008

KAESER KOMPRESSOREN GmbH


96410 Coburg PO Box 2143 GERMANY Tel. +49 (0)9561 6400 Fax +49 (0) 9561 640130
http://www.kaeser.com
Process Data SIGMA AIR MANAGER V0.23 PD Overview

Process Data Block DB31: SIGMA AIR MANAGER


Green: spare or not yet used
Register Description Source Comments Unit Format
Alarms S5
Communication alarms
40021 Alarm 16-1 C16-1 Bus alarm (diagnostics) SAM PD Alarms Binary KM
40022 Alarm 32-17 C16-1 Bus alarm from SC) SAM (SC) PD Alarms Binary KM
40023 Alarm 48-33 Bus expander bus alarm (diagnostics) SAM PD Alarms Binary KM
40024 Alarm 64-49 Various communication alarms SAM PD Alarms Binary KM
Compressor alarms / various alarms
40025 Alarm 80-65 C16-1 Group alarm Compressor PD Alarms Binary KM
40026 Alarm 96-81 C16-1 No load signal SAM PD Alarms Binary KM
40027 Alarm 112-97 Various alarms SAM PD Alarms Binary KM
40028 Alarm 128-113 Various alarms SAM PD Alarms Binary KM
40029 Alarm 144-129 Various alarms SAM PD Alarms Binary KM
Freely definable alarms (text freely definable, inputs definable)
40030 Alarm 160-145 External contacts (freely definable) Ext. Contacts PD Alarms Binary KM
40031 Alarm 176-161 External contacts (freely definable) Ext. contacts PD Alarms Binary KM
Predefined alarms (text predefined, inputs definable)
40032 Alarm 192-177 External contacts (predefined) Ext. contacts PD Alarms Binary KM
40033 Alarm 208-193 External contacts (predefined) Ext. contacts PD Alarms Binary KM
40034 Alarm 224-209 External contacts (predefined) Ext. contacts PD Alarms Binary KM
40035 Alarm 240-225 External contacts (predefined) Ext. contacts PD Alarms Binary KM
40036 Alarm 256-241 External contacts (predefined) Ext. contacts PD Alarms Binary KM
Spare alarm data words
40037 Spare SAM PD Alarms Binary KM
40038 Spare SAM PD Alarms Binary KM
Sevice and warning messages
Compressor service routines / various service routines
40039 Service message 272-257 C16-1 Group service SAM (SC) PD Serv. a. w. Binary KM
40040 Service message 288-273 C16-1 Carry out service SAM PD Serv. a. w. Binary KM
40041 Service message 304-289 Various service routines SAM PD Serv. a. w. Binary KM
40042 Service message 320-305 Various service routines SAM PD Serv. a. w. Binary KM
40043 Service message 336-321 Various service routines SAM PD Serv. a. w. Binary KM
40044 Service message 352-337 Various service routines SAM PD Serv. a. w. Binary KM
Predefined service messages (text predefined, input definable)
40045 Service message 368-353 External contacts (predefined) Ext. contacts PD Serv. a. w. Binary KM
40046 Service message 384-369 External contacts (predefined) Ext. contacts PD Serv. a. w. Binary KM
Compressor warnings / various warnings
40047 Warning message 400-385 C16-1 Group warning SAM (SC) PD Serv. a. w. Binary KM
40048 Warning message 416-401 C16-1 Not in remote mode SAM (SC) PD Serv. a. w. Binary KM
40049 Warning message 432-417 C16-1 Incomplete data SAM PD Serv. a. w. Binary KM
40050 Warning message 448-433 Various warnings SAM PD Serv. a. w. Binary KM
Freely definable service/warning messages (text freely definable, inputs definable)
40051 Service/warning 496-481 External contacts (freely def.) Ext. contacts PD Serv. a. w. Binary KM
40052 Service/warning 512-497 External contacts (freely def.) Ext. contacts PD Serv. a. w. Binary KM
Binary signals and LED indications
Binary signals
40053 Binary signals 1 SAM system mode (SAM), settings SAM PD Bin. sign. Binary KM
40054 Binary signals 2 SAM system mode (SAM), status bits SAM PD Bin. sign. Binary KM
40055 Binary signals 3 SAM input functions (control room) SAM PD Bin. sign. Binary KM
40056 Binary signals 4 SAM SND/RCV functions (control room) SAM PD Bin. sign. Binary KM
40057 Binary signals 5 SAM PD Bin. sign. Binary KM
LED indications
40058 LED indications operational mode, alarm, service/warning SAM PD Bin. sign. Binary KM
Compressor operational states
40059 Compr. 16-1 (Remote) on and no alarms, online Compressor Binary KM
40060 Compr. 16-1 (Remote) off or alarm, available Compressor Binary KM
40061 Compr. 16-1 Group service Compressor Binary KM
40062 Compr. 16-1 Group warning Compr. (SC) Binary KM
40063 Compr. 16-1 Local mode Compr. (SC) Binary KM
40064 Compr. 16-1 Controller on Compr. (SC) Binary KM
40065 Compr. 16-1 Motor running Compressor Binary KM
40066 Compr. 16-1 Idle Compressor Binary KM
40067 Compr. 16-1 Load Compressor Binary KM
40068 Compr. 16-1 Load control SAM Binary KM
40069 Compr. 16-1 Can be put online SAM Binary KM
40070 Compr. 16-1 Select with preselect key SAM Binary KM

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Process Data SIGMA AIR MANAGER V0.23 PD Overview

Register Description Source Comments Unit Format


40071 Compr. 16-1 Select with clock SAM Binary KM
40072 Compr. 16-1 Select from control room SAM Binary KM
40073 Compr. 16-1 Standby compressors SAM Binary KM
40074 Compr. 16-1 Available SAM Binary KM
40075 Compr. 16-1 Controlled by SAM SAM Binary KM
40076 Compr. 16-1 At Profibus SAM Binary KM
40077 Compr. 16-1 Variable speed control SAM Binary KM
40078 Spare SAM Binary KM
Digital inputs on SAM
40079 Inputs DI 1.7 - DI 0.0 SAM Plug-in card 1 Binary KM
40080 Inputs DI 2.7 - DI 2.0 SAM Plug-in card 1 Binary KM
40081 Inputs DI 5.7 - DI 4.0 SAM Plug-in card 2 Binary KM
40082 Inputs DI 6.7 - DI 6.0 SAM Plug-in card 2 Binary KM
40083 Inputs DI 9.7 - DI 8.0 SAM Plug-in card 3 Binary KM
40084 Inputs DI 10.7 - DI 10.0 SAM Plug-in card 3 Binary KM
Digital outputs on SAM
40085 Outputs DO 4.7 - 4.0 / 0.7 - 0.0 SAM Plug-in card 2/1 Binary KM
40086 Outputs DO 12.7 - 12.0 / 8.7 - 8.0 SAM Plug-in card 4/3 Binary KM
Actual pressure on SAM / Profibus expander
40087 System pressure (Analog input definable) press. sensor Analog input mbar KF
Analog input values on SAM / Profibus expander
40088 1.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40089 2.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40090 3.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40091 4.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40092 5.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40093 6.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40094 7.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40095 8.Input value (AI freely definable, value freely scalable) SAM / modul Analog input Definable KF
40096 Number of dec. places of input values, each with 2 bits SAM PD Bin. sign. Special KM
Max./min. pressures
40097 Max. pressure since last reset SAM mbar* KF
40098 Min. pressure since last reset SAM mbar* KF
Low pressure warning
40099 Low pressure limit p-low SAM mbar* KF
Pressure band control
40100 Switching point po2 SAM mbar* KF
40101 Switching point po1 SAM mbar* KF
40102 Switching point pu1 SAM mbar* KF
40103 Switching point pu2 SAM mbar* KF
40104 Setpoint pressure pwl SAM mbar* KF
40105 Switching differential dph SAM mbar* KF
40106 Delay period to2 SAM s KF
40107 Delay period to1 SAM s KF
40108 Delay period tu1 SAM s KF
40109 Delay period tu2 SAM s KF
40110 Number of tu2/to2 at pu2/po2 delay periods SAM 1 KF
40111 Spare SAM 1 KF
Slave address of SAM
40112 Slave address of SAM SAM 1 KF
Group allocation
40113 Compressor 16-1 in group A SAM Binary KM
40114 Compressor 16-1 in group B SAM Binary KM
40115 Compressor 16-1 in group C SAM Binary KM
40116 Compressor 16-1 in group D SAM Binary KM
Group sequence
0=#/1=A/2=B/
40117 Current group sequence, priority 1 / 2 / 3 / 4 SAM Special KH
3=C/4=D
0=#/1=A/2=B/
40118 Current group sequence, priority 5 / 6 / 7 / - SAM Special KH
3=C/4=D

* Unit 0.01bar at 45bar-SAM

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Process Data SIGMA AIR MANAGER V0.23 PD Overview

Register Description Source Comments Unit Format


Date and time
40119 Current time SAM spare/hour KY
40120 Current time SAM min/sec KY
40121 Current date SAM weekday/day KY
40122 Current date SAM month/year KY
System operational data
40123 Free air delivery HIGH-word SAM
0.001 m3/min KD
40124 Free air delivery LOW-word SAM
40125 Power consumption HIGH-word SAM
0.001 kW KD
40126 Power consumption LOW-word SAM
40127 Overall free air delivery HIGH-word SAM
m3 KD
40128 Overall free air delivery LOW-word SAM
40129 Overall free air delivery since SAM spare/hour KY
40130 Overall free air delivery since SAM min/sec KY
40131 Overall free air delivery since SAM weekday/day KY
40132 Overall free air delivery since SAM month/year KY
40133 Overall power consumption HIGH-word SAM
kWh KD
40134 Overall power consumption LOW-word SAM
40135 Overall power consumption since SAM spare/hour KY
40136 Overall power consumption since SAM min/sec KY
40137 Overall power consumption since SAM weekday/day KY
40138 Overall power consumption since SAM month/year KY
40139 Duty cycle SAM 0.1% KF
40140 Load power SAM 0.1% KF
Other parameters
40141 Spare SAM 1 KF
40142 Spare SAM 1 KF
40143 Spare SAM 1 KF
40144 Spare SAM 1 KF
40145 Spare SAM 1 KF
40146 Spare SAM 1 KF
Software versions
40147 Software version SACplus SAM vers./release KY
40148 Software version S5 program SAM vers./release KY

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Process Data SIGMA AIR MANAGER V0.23 PD Alarms

Process Data Block DB31: Alarm texts


Green: spare or not yet used
Register Bit No. Message Description
Communication alarms
40021 0 1 Compressor 1 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 1 1 Compressor 2 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 2 3 Compressor 3 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 3 4 Compressor 4 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 4 5 Compressor 5 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 5 6 Compressor 6 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 6 7 Compressor 7 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 7 8 Compressor 8 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 8 9 Compressor 9 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 9 10 Compressor 10 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 10 11 Compressor 11 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 11 12 Compressor 12 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 12 13 Compressor 13 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 13 14 Compressor 14 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 14 15 Compressor 15 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40021 15 16 Compressor 16 Bus alarm (diagnosis) (A) The bus master (SAM) does not recognise a slave bus error (SC).
40022 0 17 Compressor 1 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 1 18 Compressor 2 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 2 19 Compressor 3 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 3 20 Compressor 4 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 4 21 Compressor 5 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 5 22 Compressor 6 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 6 23 Compressor 7 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 7 24 Compressor 8 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 8 25 Compressor 9 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 9 26 Compressor 10 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 10 27 Compressor 11 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 11 28 Compressor 12 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 12 29 Compressor 13 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 13 30 Compressor 14 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 14 31 Compressor 15 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40022 15 32 Compressor 16 Bus alarm (from SC) (A) SC reports SAM controller error or toggle bit error
40023 0 33 Bus expander Slave 20 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 1 34 Bus expander Slave 21 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 2 35 Bus expander Slave 22 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 3 36 Bus expander Slave 23 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 4 37 Bus expander Slave 24 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 5 38 Bus expander Slave 25 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 6 39 Bus expander Slave 26 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 7 40 Bus expander Slave 27 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 8 41 Bus expander Slave 28 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 9 42 Bus expander Slave 32 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 10 43 Bus expander Slave 36 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 11 44 Bus expander Slave 44 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 12 45 Bus expander Slave 52 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 13 46 Bus expander Slave 60 Bus alarm (diagnosis) (A) The bus master (SAM) recognises a slave bus error (I/O slave)
40023 14 47 Spare
40023 15 48 Spare
40024 0 49 Profibus-DP not running (A) The bus master (SAM) is in STOP (not operational). Manual mode!
40024 1 50 Profibus-DP projection error (A) The necessary data blocks are not set up. Manual mode!
40024 2 51 Spare
40024 3 52 Spare
40024 4 53 Spare
40024 5 54 Spare
40024 6 55 Spare
40024 7 56 Spare
40024 8 57 SMS could not be sent (code) (A) An SMS could not be sent on both channels.
40024 9 58 SACplus group fault (code) (A) The function unit for SAC plus reported an error (error code).
40024 10 59 SND/RCV alarm (A) The handshake bit is not resetted in time by the communication partner.
40024 11 60 SACplus memory medium (code) (A) Error occurred during memory medium access (error code).
40024 12 61 SACplus drive fault (code) (A) Error occurred during drive check routine (error code).
40024 13 62 GSM modem fault or incorrect PIN (A) The GSM modem is not operative or incorrect PIN.
40024 14 63 Spare
40024 15 64 Spare

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Process Data SIGMA AIR MANAGER V0.23 PD Alarms

Register Bit No. Message Description


Compressor alarms / various alarms
40025 0 65 Compressor 1 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 1 66 Compressor 2 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 2 67 Compressor 3 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 3 68 Compressor 4 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 4 69 Compressor 5 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 5 70 Compressor 6 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 6 71 Compressor 7 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 7 72 Compressor 8 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 8 73 Compressor 9 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 9 74 Compressor 10 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 10 75 Compressor 11 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 11 76 Compressor 12 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 12 77 Compressor 13 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 13 78 Compressor 14 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 14 79 Compressor 15 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40025 15 80 Compressor 16 Group alarm (A) Error bit from SC (bus data) or input signal from conventional compr.
40026 0 81 Compressor 1 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 1 82 Compressor 2 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 2 83 Compressor 3 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 3 84 Compressor 4 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 4 85 Compressor 5 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 5 86 Compressor 6 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 6 87 Compressor 7 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 7 88 Compressor 8 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 8 89 Compressor 9 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 9 90 Compressor 10 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 10 91 Compressor 11 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 11 92 Compressor 12 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 12 93 Compressor 13 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 13 94 Compressor 14 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 14 95 Compressor 15 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40026 15 96 Compressor 16 does not switch to load (A) Compr. does not switch to load within specified period after load signal
40027 0 97 Spare
40027 1 98 Spare
40027 2 99 Highest pressure exceeded (A) Pressure in excess of maximum pressure setpoint.
40027 3 100 Summer/winter changeover system error (A) Error occurred during RTC (system clock setting).
40027 4 101 EEPROM read error(A) Error during EEPROM data readout.
40027 5 102 EEPROM write error (A) Error when writing data to EEPROM.
40027 6 103 Spare
40027 7 104 Spare
40027 8 105 Spare
40027 9 106 Spare
40027 10 107 Spare
40027 11 108 Spare
40027 12 109 Spare
40027 13 110 Spare
40027 14 111 Spare
40027 15 112 Spare
40028 0 113 Pressure transducer 1 open circuit (A) Analog 4...20 mA press. less than 3 mA. Transducer 2 or manual!
40028 1 114 Pressure transducer 1 short circuit (A) Analog 4...20 mA press. greater than 21 mA. Transducer 2 or manual!
40028 2 115 Pressure transducer 2 open circuit (A) Analog 4...20 mA press. less than 3 mA. Change to transducer 1
40028 3 116 Pressure transducer 2 short circuit (A) Analog 4...20 mA press. greater than 21 mA. Change to transducer 1
40028 4 117 Pressure lower than minimum (A) Pressure lower than minimum pressure setpoint .
40028 5 118 None of pressure transducers activated (A) None of analog inputs for press. transducer is activated. Manual mode!
40028 6 119 Speed from variable speed compressor open cct (A) Analog speed value from variable speed compr. less than 3 mA
40028 7 120 Speed from variable speed compressor short cct (A) Analog speed value from variable speed compr. greater than 21 mA
40028 8 121 Pressure setpoint from AI open circuit (A) Analog pressure setpoint from AI less than limit value (3 mA).
40028 9 122 Pressure setpoint from AI short circuit (A) Analog pressure setpoint from AI greater than limit value (21 mA).
40028 10 123 Input value from AI open circuit (A) Analog input value from AI less than limit value (3 mA).
40028 11 124 Input value from AI short circuit (A) Analog input value from AI greater than limit value (21 mA).
40028 12 125 Input value X from PT100 Sensor fault (A) Analog input value from PT100 out of valid range.
40028 13 126 Spare
40028 14 127 Network section, valve does not close (A) The network section valve does not close within the period set.
40028 15 128 Network section, valve does not open (A) The network section valve does not open within the period set.

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Process Data SIGMA AIR MANAGER V0.23 PD Alarms

Register Bit No. Message Description


40029 0 129 Spare
40029 1 130 System FLASH error (A) Checksum errorr from FLASH memory test. Manual mode!
40029 2 131 System RAM error (A) Error when reading/writing RAM. Manual mode!
40029 3 132 System temperature too high (A) Equipment internal temperature too high. Manual mode!
40029 4 133 System temperatur too low (A) Equipment internal temperature too low. Manual mode!
40029 5 134 Spare
40029 6 135 System HEAP error (A) The systems memory is overloaded. Manual mode!
40029 7 136 System TRAP error (A) The system interrup is overloaded. Manual mode!
40029 8 137 System PC card slots deactivated (A) PC card slots deactivated (over/undertemperatur) Restart!
40029 9 138 System GDT error (A) The memory management is overloaded. Manual mode!
40029 10 139 System application error (A) An online application reports an error. Not manual mode.
40029 11 140 System application error (A) An online application reports an error. Manual mode!
40029 12 141 System outputs test, card 1 error (A) Overcurrent, overload or short cct on 1st I/O card. Manual mode!
40029 13 142 System outputs test, card 2 error (A) Overcurrent, overload or short cct on 2nd I/O card. Manual mode!
40029 14 143 System outputs test, card 3 error (A) Overcurrent, overload or short cct on 3rd I/O card. Manual mode!
40029 15 144 System outputs test, card 4 error (A) Overcurrent, overload or short cct on 4th I/O card. Manual mode!
Freely definable alarms (message text freely enterable, allocatable inputs)
40030 0 145 Spare
40030 1 146 Spare
40030 2 147 Spare
40030 3 148 Spare
40030 4 149 Spare
40030 5 150 Spare
40030 6 151 Spare
40030 7 152 Spare
40030 8 153 Spare
40030 9 154 Spare
40030 10 155 Spare
40030 11 156 Spare
40030 12 157 Spare
40030 13 158 Spare
40030 14 159 Spare
40030 15 160 Spare
40031 0 161 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 1 162 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 2 163 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 3 164 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 4 165 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 5 166 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 6 167 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 7 168 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 8 169 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 9 170 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 10 171 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 11 172 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 12 173 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 13 174 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 14 175 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
40031 15 176 Message text freely definable (A) As per input signal from ext. sensor (connection, level, time can be set)
Predefined alarms (predefined message texts, allocatable inputs)
40032 0 177 Spare
40032 1 178 Spare
40032 2 179 Spare
40032 3 180 Spare
40032 4 181 Spare
40032 5 182 Spare
40032 6 183 Spare
40032 7 184 Spare
40032 8 185 Spare
40032 9 186 Spare
40032 10 187 Spare
40032 11 188 Spare
40032 12 189 Spare
40032 13 190 Spare
40032 14 191 UPS-accumulator (A) As per input signal from ext. sensor (connection, level, time can be set)
40032 15 192 Power failure (A) As per input signal from ext. sensor (connection, level, time can be set)

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Process Data SIGMA AIR MANAGER V0.23 PD Alarms

Register Bit No. Message Description


40033 0 193 Centrifugal separator 1 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 1 194 Centrifugal separator 2 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 2 195 Centrifugal separator 3 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 3 196 Centrifugal separator 4 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 4 197 Centrifugal separator 5 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 5 198 Centrifugal separator 6 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 6 199 Centrifugal separator 7 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 7 200 Centrifugal separator 8 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 8 201 Centrifugal separator 9 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 9 202 Centrifugal separator 10 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 10 203 Centrifugal separator 11 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 11 204 Centrifugal separator 12 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 12 205 Centrifugal separator 13 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 13 206 Centrifugal separator 14 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 14 207 Centrifugal separator 15 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40033 15 208 Centrifugal separator 16 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 0 209 Dryer 1 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 1 210 Dryer 2 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 2 211 Dryer 3 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 3 212 Dryer 4 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 4 213 Dryer 5 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 5 214 Dryer 6 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 6 215 Dryer 7 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 7 216 Dryer 8 High dew point (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 8 217 Dryer 1 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 9 218 Dryer 2 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 10 219 Dryer 3 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 11 220 Dryer 4 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 12 221 Dryer 5 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 13 222 Dryer 6 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 14 223 Dryer 7 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40034 15 224 Dryer 8 Alarm (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 0 225 Dryer 1 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 1 226 Dryer 1 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 2 227 Dryer 2 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 3 228 Dryer 2 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 4 229 Dryer 3 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 5 230 Dryer 3 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 6 231 Dryer 4 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 7 232 Dryer 4 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 8 233 Dryer 5 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 9 234 Dryer 5 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 10 235 Dryer 6 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 11 236 Dryer 6 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 12 237 Dryer 7 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 13 238 Dryer 7 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 14 239 Dryer 8 Condensate drain 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40035 15 240 Dryer 8 Condensate drain 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 0 241 Air receiver 1 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 1 242 Air receiver 2 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 2 243 Filter 1 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 3 244 Filter 2 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 4 245 Filter 3 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 5 246 Filter 4 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 6 247 Filter 5 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 7 248 Filter 6 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 8 249 Filter 7 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 9 250 Filter 8 Condensate drain (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 10 251 Condensate treatment 1 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 11 252 Condensate treatment 2 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 12 253 Condensate treatment 3 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 13 254 Condensate treatment 4 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 14 255 Condensate treatment 5 (A) As per input signal from ext. sensor (connection, level, time can be set)
40036 15 256 Condensate treatment 6 (A) As per input signal from ext. sensor (connection, level, time can be set)

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 8 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Alarms

Register Bit No. Message Description


Spare for alarms
40037 0 Spare
40037 1 Spare
40037 2 Spare
40037 3 Spare
40037 4 Spare
40037 5 Spare
40037 6 Spare
40037 7 Spare
40037 8 Spare
40037 9 Spare
40037 10 Spare
40037 11 Spare
40037 12 Spare
40037 13 Spare
40037 14 Spare
40037 15 Spare
40038 0 Spare
40038 1 Spare
40038 2 Spare
40038 3 Spare
40038 4 Spare
40038 5 Spare
40038 6 Spare
40038 7 Spare
40038 8 Spare
40038 9 Spare
40038 10 Spare
40038 11 Spare
40038 12 Spare
40038 13 Spare
40038 14 Spare
40038 15 Spare

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 9 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Service and warnings

Process Data Block DB31: Service and warning messages


Green: spare or not yet used
Register Bit No. Message text Description
Compressor service / Various service routines
40039 0 257 Compressor 1 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 1 258 Compressor 2 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 2 259 Compressor 3 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 3 260 Compressor 4 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 4 261 Compressor 5 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 5 262 Compressor 6 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 6 263 Compressor 7 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 7 264 Compressor 8 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 8 265 Compressor 9 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 9 266 Compressor 10 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 10 267 Compressor 11 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 11 268 Compressor 12 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 12 269 Compressor 13 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 13 270 Compressor 14 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 14 271 Compressor 15 Group maintenance (S) At least one service message bit from SC (bus data) is set
40039 15 272 Compressor 16 Group maintenance (S) At least one service message bit from SC (bus data) is set
40040 0 273 Compressor 1 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 1 274 Compressor 2 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 2 275 Compressor 3 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 3 276 Compressor 4 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 4 277 Compressor 5 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 5 278 Compressor 6 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 6 279 Compressor 7 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 7 280 Compressor 8 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 8 281 Compressor 9 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 9 282 Compressor 10 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 10 283 Compressor 11 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 11 284 Compressor 12 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 12 285 Compressor 13 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 13 286 Compressor 14 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 14 287 Compressor 15 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40040 15 288 Compressor 16 Maintenance due (S) SAM's service hours counter is active and empty (<= 0)
40041 0 289 System Change SAM buffer battery (S) The buffer battery in SAM is empty and must be changed
40041 1 290 Spare
40041 2 291 Spare
40041 3 292 Spare
40041 4 293 Spare
40041 5 294 Spare
40041 6 295 Spare
40041 7 296 Spare
40041 8 297 Spare
40041 9 298 Spare
40041 10 299 Spare
40041 11 300 Spare
40041 12 301 Spare
40041 13 302 Spare
40041 14 303 Spare
40041 15 304 Spare
40042 0 305 Spare
40042 1 306 Spare
40042 2 307 Spare
40042 3 308 Spare
40042 4 309 Spare
40042 5 310 Spare
40042 6 311 Spare
40042 7 312 Spare
40042 8 313 Spare
40042 9 314 Spare
40042 10 315 Spare
40042 11 316 Spare
40042 12 317 Spare
40042 13 318 Spare
40042 14 319 Spare
40042 15 320 Spare

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 10 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Service and warnings

Register Bit No. Message text Description


40043 0 321 Spare
40043 1 322 Spare
40043 2 323 Spare
40043 3 324 Spare
40043 4 325 Spare
40043 5 326 Spare
40043 6 327 Spare
40043 7 328 Spare
40043 8 329 Spare
40043 9 330 Spare
40043 10 331 Spare
40043 11 332 Spare
40043 12 333 Spare
40043 13 334 Spare
40043 14 335 Spare
40043 15 336 Spare
40044 0 337 Spare
40044 1 338 Spare
40044 2 339 Spare
40044 3 340 Spare
40044 4 341 Spare
40044 5 342 Spare
40044 6 343 Spare
40044 7 344 Spare
40044 8 345 Spare
40044 9 346 Spare
40044 10 347 Spare
40044 11 348 Spare
40044 12 349 Spare
40044 13 350 Spare
40044 14 351 Spare
40044 15 352 Spare
Predefined service messages (predefined message texts, allocatable inputs)
40045 0 353 Spare
40045 1 354 Spare
40045 2 355 Spare
40045 3 356 Spare
40045 4 357 Spare
40045 5 358 Spare
40045 6 359 Spare
40045 7 360 Spare
40045 8 361 Spare
40045 9 362 Spare
40045 10 363 Spare
40045 11 364 Spare
40045 12 365 Spare
40045 13 366 Spare
40045 14 367 Spare
40045 15 368 Spare
40046 0 369 Filter 1 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 1 370 Filter 1 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 2 371 Filter 2 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 3 372 Filter 2 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 4 373 Filter 3 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 5 374 Filter 3 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 6 375 Filter 4 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 7 376 Filter 4 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 8 377 Filter 5 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 9 378 Filter 5 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 10 379 Filter 6 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 11 380 Filter 6 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 12 381 Filter 7 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 13 382 Filter 7 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 14 383 Filter 8 Differential pressure 1 (S) As per input signal from ext. sensor (connection, level, time can be set)
40046 15 384 Filter 8 Differential pressure 2 (S) As per input signal from ext. sensor (connection, level, time can be set)

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 11 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Service and warnings

Register Bit No. Message text Description


Compressor warnings / Various warnings
40047 0 385 Compressor 1 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 1 386 Compressor 2 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 2 387 Compressor 3 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 3 388 Compressor 4 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 4 389 Compressor 5 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 5 390 Compressor 6 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 6 391 Compressor 7 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 7 392 Compressor 8 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 8 393 Compressor 9 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 9 394 Compressor 10 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 10 395 Compressor 11 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 11 396 Compressor 12 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 12 397 Compressor 13 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 13 398 Compressor 14 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 14 399 Compressor 15 Group warning (W) At least one warning message bit from SC (bus data) is set
40047 15 400 Compressor 16 Group warning (W) At least one warning message bit from SC (bus data) is set
40048 0 401 Compressor 1 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 1 402 Compressor 2 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 2 403 Compressor 3 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 3 404 Compressor 4 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 4 405 Compressor 5 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 5 406 Compressor 6 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 6 407 Compressor 7 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 7 408 Compressor 8 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 8 409 Compressor 9 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 9 410 Compressor 10 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 10 411 Compressor 11 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 11 412 Compressor 12 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 12 413 Compressor 13 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 13 414 Compressor 14 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 14 415 Compressor 15 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40048 15 416 Compressor 16 Not in REMOTE mode (W) SC is not switched on or not in remote mode
40049 0 417 Compressor 1 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 1 418 Compressor 2 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 2 419 Compressor 3 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 3 420 Compressor 4 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 4 421 Compressor 5 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 5 422 Compressor 6 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 6 423 Compressor 7 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 7 424 Compressor 8 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 8 425 Compressor 9 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 9 426 Compressor 10 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 10 427 Compressor 11 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 11 428 Compressor 12 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 12 429 Compressor 13 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 13 430 Compressor 14 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 14 431 Compressor 15 Data incomplete (W) FAD and/or power consumption data have not been entered
40049 15 432 Compressor 16 Data incomplete (W) FAD and/or power consumption data have not been entered
40050 0 433 Spare
40050 1 434 Spare
40050 2 435 Spare
40050 3 436 Spare
40050 4 437 Spare
40050 5 438 Spare
40050 6 439 Spare
40050 7 440 Spare
40050 8 441 Spare
40050 9 442 Spare
40050 10 443 Spare
40050 11 444 Spare
40050 12 445 Spare
40050 13 446 Spare
40050 14 447 Spare
40050 15 448 Spare

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 12 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Service and warnings

Register Bit No. Message text Description


Freely definable service and warning messages (message text freely enterable, allocatable inputs)
40051 0 481 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 1 482 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 2 483 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 3 484 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 4 485 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 5 486 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 6 487 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 7 488 Message text freely definable (S/W) As per input signal from ext. sensor (connection, level, time can be set)
40051 8 489 Spare
40051 9 490 Spare
40051 10 491 Spare
40051 11 492 Spare
40051 12 493 Spare
40051 13 494 Spare
40051 14 495 Spare
40051 15 496 Spare
40052 0 497 Spare
40052 1 498 Spare
40052 2 499 Spare
40052 3 500 Spare
40052 4 501 Spare
40052 5 502 Spare
40052 6 503 Spare
40052 7 504 Spare
40052 8 505 Spare
40052 9 506 Spare
40052 10 507 Spare
40052 11 508 Spare
40052 12 509 Spare
40052 13 510 Spare
40052 14 511 Spare
40052 15 512 Spare

KAESER KOMPRESSOREN GmbH www.kaeser.com Page 13 of 15


Process Data SIGMA AIR MANAGER V0.23 PD Binary signals

Process Data Block DB31: Binary signals and LED indications


Green: spare or not yet used
Register Bit Explanation
Binary signals
40053 0 "SYSTEM OFF" = current system operating mode (SAM). All online compressors are switched to idle/OFF mode.
40053 1 "SYSTEM MANUAL" = current system operating mode (SAM). All online compressors are switched to manual (own control) mode.
40053 2 "SYSTEM AUTO" = current system operating mode (SAM). All online compressors are switched to remote (automatic) mode..
40053 3 "START DELAY" = current operating mode (SAM). All online compressors switched to idle/OFF mode until the start delay period has expired.
40053 4 "MAINS CHARGING" = current operating mode (SAM). The number of on load compressors is limited until the mains charging time has expired.
40053 5 Not used at present
40053 6 Manual mode is preselected (via preselection key, input function or SEND/RECEIVE).
40053 7 Automatic mode is preselected (via preselection key, input function or SEND/RECEIVE).
40053 8 The intermediate pressure band control switching points are activated. Their use depends on the FAD of the peak load compressors.
40053 9 The standby compressors are online. They will be switched to load as required (if no other is available).
40053 10 Not used at present
40053 11 Not used at present
40053 12 Not used at present
40053 13 Not used at present
40053 14 Not used at present
40053 15 Not used at present
40054 0 Clock mode is on (SYSTEM AUTO) or preselected. Pressure setpoint and group sequence from current switching point data.
40054 1 Not used at present
40054 2 The SEND/RECEIVE communication via the FETCH/WRITE protocol is activated (setting at the SAM, controlling parameter to FB_S5KOMM).
40054 3 The SEND/RECEIVE communication via the SEND/RECEIVE protocol is activated (setting at the SAM, controlling parameter to FB_S5KOMM).
40054 4 The SAC function unit (data preparation and backup) is activated (setting at the SAM, controlling parameter to FB_AC).
40054 5 The SAC function unit (data preparation and backup) is activ (status information from FB_AC).
40054 6 The full buffer level of the PC card drive for SAC data backup exceeded 70% (premonition of circular buffer mode).
40054 7 The full buffer level of the PC card drive for SAC data backup exceeded 98% (execution of circular buffer mode).
40054 8 Remote mode switched on. Several functions can be controlled via input functions or SEND/RECEIVE.
40054 9 Not used at present
40054 10 Not used at present
40054 11 Not used at present
40054 12 The SMS function unit is activated (setting at the SAM, controlling parameter to FB_SMS).
40054 13 The KLink process status image will be attached to each SMS (setting at the SAM, controlling parameter to FB_SMS).
40054 14 A SMS is being sent. The SMS function unit is activ at present and controlling the PC card modem (status bit from FB_SMS).
40054 15 A SMS could not be sent to the first provider. The second provider is activ at present (status bit from FB_SMS).
40055 0 "OFF/ON" (input) signal from control room. Switches Off/On, when I-function "REMOTE OFF/ON" and remote mode are active.
40055 1 The "REMOTE OFF/ONN" input function is activated on SAM. SAM must be in remote mode to execute this function.
40055 2 "MANUAL/AUTO" (input) signal from control room. Switches man/auto, when I-function "REMOTE MAN/AUTO" and remote mode are active.
40055 3 The "REMOTE MANUAL/AUTO" input function is activated on SAM. SAM must be in remote mode to execute this function.
40055 4 "CLOCK OFF/ON" (input) signal from control room.Clock mode Off/On, when I-function "REMOTE CLOCK" and remote mode active.
40055 5 The "REMOTE CLOCK" input function is activated on SAM. SAM must be in remote mode to execute this function.
40055 6 "COMPRESSOR SWITCHED IN" (input) signal from control room. Switches compressor in, when I-function "REMOTE CLOCK" is active.
40055 7 The "COMPRESSOR SWITCHED IN" input function is activated on SAM. This function will be executed independant of remote mode.
40055 8 "ENLARGING PRESSURE BAND" (inp.) signal from control room. Enlarges dpu1/dpu2, when I-function "ENLARG. PRESS. BAND" is active.
40055 9 The "ENLARGING PRESSURE BAND" input function is activated on SAM. This function will be executed independant of remote mode.
40055 10 "DESELECT PRESS. TRANSDUCER 1" (input) signal from control room. Deselects PT 1, when I-function of the same name is active.
40055 11 The "DESELECT PRESS. TRANSDUCER 1" (input) function is activated on SAM. SAM must be in remote mode to execute this function.
40055 12 "DESELECT PRESS. TRANSDUCER 2" (input) signal from control room. Deselects PT 2, when I-function of the same name is active.
40055 13 The "DESELECT PRESS. TRANSDUCER 2" (input) function is activated on SAM. SAM must be in remote mode to execute this function.
40055 14 Not used at present
40055 15 Not used at present
40056 0 System is switched off via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 1 System is switched on via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 2 Manual mode is preselected via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 3 Automatic mode is preselected via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 4 Clock mode is switched off via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 5 Clock mode is switched on via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 6 Not used at present
40056 7 Puls bit from SEND/RECEIVE for acknowledgement of actual alarms. Remote mode and SEND/RECEIVE are active.
40056 8 A standby compressor is required for group A via SEND/RECEIVE. Mandatory if standby compressor default is active (bit 12).
40056 9 A standby compressor is required for group B via SEND/RECEIVE. Mandatory if standby compressor default is active (bit 12).
40056 10 A standby compressor is required for group C via SEND/RECEIVE. Mandatory if standby compressor default is active (bit 12).
40056 11 A standby compressor is required for group D via SEND/RECEIVE. Mandatory if standby compressor default is active (bit 12).
40056 12 The standby compressor configuration is given via SEND/RECEIVE. Remote mode and SEND/RECEIVE are active.
40056 13 The pressure setpoint is selected via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 14 The group sequence is selected via SEND/RECEIVE from the control room. Remote mode and SEND/RECEIVE are active.
40056 15 Not used at present

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Process Data SIGMA AIR MANAGER V0.23 PD Binary signals

Register Bit Explanation


40057 0 Spare
40057 1 Spare
40057 2 Spare
40057 3 Spare
40057 4 Spare
40057 5 Spare
40057 6 Spare
40057 7 Spare
40057 8 Spare
40057 9 Spare
40057 10 Spare
40057 11 Spare
40057 12 Spare
40057 13 Spare
40057 14 Spare
40057 15 Spare
LED status
40058 0 Status bit for LED "SYSTEM ON". 0 = LED off, 1 = LED flashes or lights permanently.
40058 1 Status bit for LED "SYSTEM ON". 0 = LED off or flashes, 1 = LED lights permanently.
40058 2 Status bit for LED "AUTOMATIC". 0 = LED off, 1 = LED flashes or lights permanently.
40058 3 Status bit for LED "AUTOMATIC". 0 = LED off or flashes, 1 = LED llights permanently.
40058 4 Status bit for LED "CLOCK MODE". 0 = LED off, 1 = LED flashes or lights permanently.
40058 5 Status bit for LED "CLOCK MODE". 0 = LED off or flashes, 1 = LED llights permanently.
40058 6 Status bit for LED "REMOTE MODE". 0 = LED off, 1 = LED flashes or lights permanently.
40058 7 Status bit for LED "REMOTE MODE".0 = LED off or flashes, 1 = LED lights permanently.
40058 8 Status bit for LED "GENERAL ALARM". 0 = LED off, 1 = LED flashes or lights permanently.
40058 9 Status bit for LED "GENERAL ALARM". 0 = LED off or flashes, 1 = LED lights permanently.
40058 10 Status bit for LED "COMMUNICATION ALARM". 0 = LED off, 1 = LED flashes or lights permanently.
40058 11 Status bit for LED "COMMUNICATION ALARM". 0 = LED off or flashes, 1 = LED lights permanently.
40058 12 Status bit for LED "PRESSURE LOW WARNING". 0 = LED off, 1 = LED flashes or lights permanently.
40058 13 Status bit for LED "PRESSURE LOW WARNING". 0 = LED off or flashes, 1 = LED lights permanently.
40058 14 Status bit for LED "SERVICE WARNING". 0 = LED off, 1 = LED flashes or lights permanently.
40058 15 Status bit for LED "SERVICE WARNING". 0 = LED off or flashes, 1 = LED lights permanently.

Number of decimal places of input values


40096 0 Number of decimal places of 1. input value, coded in bit 1 / bit 0:
40096 1 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 2 Number of decimal places of 2. input value, coded in bit 3 / bit 2:
40096 3 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 4 Number of decimal places of 3. input value, coded in bit 5 / bit 4:
40096 5 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 6 Number of decimal places of 4. input value, coded in bit 7 / bit 6:
40096 7 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 8 Number of decimal places of 5. input value, coded in bit 9 / bit 8:
40096 9 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 10 Number of decimal places of 6. input value, coded in bit 11 / bit 10:
40096 11 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 12 Number of decimal places of 7. input value, coded in bit 13 / bit 12:
40096 13 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places
40096 14 Number of decimal places of 8. input value, coded in bit 15 / bit 14:
40096 15 0/0 = 0 decimal places, 0/1 = 1 decimal places, 1/0 = 2 decimal places, 1/1 = 3 decimal places

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