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Installation Guide
Trilogy
Flatpack2 DC Power System

Doc. No. 2074751, Issue 3
Published 21-Jan-11
DISCLAIMER
Information in this document is believed to be accurate as of the date of publication and is subject to
change without notice. This document and the information contained herein do not represent either
a commitment or any guarantee on the part of Eltek Valere regarding the reliability, fitness, or
compatibility of the products and procedures described.
While every reasonable effort is made to ensure the accuracy and completeness of this document,
Eltek Valere assumes no responsibility or liability for any damages that may be directly or indirectly
attributed to the use of the information contained within or to any errors or omissions.
No part of this document may be reproduced or transmitted in any form or by any meanselectronic
or mechanical, including photocopying and recordingfor any purpose without the expressed
consent of Eltek Valere.
Copyright 2011 Eltek Valere
1303 E Arapaho Rd
Richardson, TX 75081
USA
Phone: +1 (469) 330-9100

Fax: +1 (469) 330-9101
Technical Support
+1 (866) 240-6614
tech.support@eltekvalere.com
www.eltekvalere.com/us
Doc. No. 2074751, Issue 3, January 2011

Published 21 January 2011
2 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Table of Contents
Safety Practices and Compliance ...................................................... 5
FCC Compliance Statement ................................................................................................ 7
1. Overview ......................................................................................... 8
Rectifier Specifications......................................................................................................... 9
Solar Charger Specifications............................................................................................... 9
Input Junction Box .............................................................................................................. 11
AC Mains Input ......................................................................................................................... 12
Solar DC Input .......................................................................................................................... 12
AC Mains/Solar DC Input ...................................................................................................... 12
Protected DC Output .......................................................................................................... 13
Bulk DC Battery Output ..................................................................................................... 15
Ground .................................................................................................................................... 16
Control and Monitoring ...................................................................................................... 17
LVD Options .......................................................................................................................... 18
References ............................................................................................................................ 18
2. Installation .................................................................................... 19
Recommended Tools.......................................................................................................... 19
Torque Settings ................................................................................................................... 19
Unpacking .............................................................................................................................. 20
Mechanical Mounting ......................................................................................................... 20
Rack Mounting...................................................................................................................... 20
Grounding .............................................................................................................................. 20
Input Connections ............................................................................................................... 21
AC Mains Input Only ............................................................................................................... 23
Solar DC Input Only ................................................................................................................ 25
AC Mains / Solar DC Input .................................................................................................... 27
Protected DC Output Connections ................................................................................ 27
Bulk DC Battery Connections .......................................................................................... 30
Circuit Breaker/Fuse Installation .................................................................................... 31
Plug-in Breakers ...................................................................................................................... 31
Plug-in Fuse Holders .............................................................................................................. 31
Device Installation and Extraction..................................................................................... 32
Alarm Connections.............................................................................................................. 32
Controller CAN Connections ............................................................................................ 33
Controller, Rectifier, and Charger Installation............................................................. 33
Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 3

3. Turn-Up ......................................................................................... 35
Rectifier Installation ........................................................................................................... 35
Solar Charger Installation.................................................................................................. 35
Connecting Batteries ......................................................................................................... 36
Smartpack Access .............................................................................................................. 37
DC Breakers and Fuses ...................................................................................................... 37
4. Turn-Up Checklist ......................................................................... 38
5. Basic Troubleshooting .................................................................. 40
6. Revision List .................................................................................. 41
Sample Solar DC Schematic.............................................................. 42
Sample AC Mains / Solar DC Schematic ........................................... 43

Safety Practices and Compliance
For use in restricted access locations only
Only suitable for mounting on concrete or other non-combustible surface
The Trilogy DC power system accepts a nominal, single-phase AC voltage between 100 V
and 250 V (10%), 50 to 60 Hz. It is capable of delivering a maximum DC output of 600 A
(depending on the number of rectifiers deployed) at an ambient operating temperature
range of -40C to +65oC. Systems are powered by Flatpack2 HE rectifiers and available for
either 24V or 48V DC output.
WARNING: HAZARDOUS VOLTAGE AND ENERGY LEVELS CAN PRODUCE SERIOUS
SHOCKS AND BURNS. Only authorized, qualified, and trained personnel should
attempt to work on this equipment. Refer to datasheets for full product
specifications.
WARNING: For safety, the power supply is required to be reliably connected to
PROTECTIVE GROUND. The equipment is to be connected to supply mains by
qualified personnel in accordance with local and national codes (e.g., NEC, CEC,
etc). Do not disconnect and reconnect I/O power connectors during lightning storms.
Equipment meets GR-1089 Surge requirements and is intended for deployments where an
external Surge Protective Device (SPD) is utilized. The output of the power supply is not
intended to be accessible due to energy hazards. Rack mounting must be performed in
accordance with instructions provided by the manufacturer to avoid potential hazards.
WARNING: Changes or modifications to this unit not expressly approved by the
party responsible for the compliance could void the user's authority to operate this
equipment.
WARNING: Do not combine rectifiers and solar chargers in the same power
shelf!
CAUTION: Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers must have dedicated
shelves with dedicated AC and DC input, respectively. Rectifiers and solar chargers cannot
be mixed in the same power shelf!
CAUTION: The Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers used must be rated
for the same output voltage (i.e., either 48 VDC or 24 VDC).
CAUTION: All rectifiers employ internal double pole/neutral fusing. Fuses are not field-
replaceable.
Observe all local and national electrical, environmental, and workplace codes.
Each power shelf should be fed from a dedicated AC branch circuit of a terra neutral (TN) or
isolated terra (IT) power system.
A readily accessible disconnect device shall be incorporated in the building installation
wiring for all AC connections. Select wall breakers according to national and local electric
codes.

If the plug end of an AC line cord is considered to be the primary disconnection means,
reasonable access must be given to the plug and receptacle area. The receptacle must be
fed with a breaker or fuse according to input current specifications in Table 1.
Use Underwriters Laboratories (UL)-listed, double-hole lugs for all DC connections to
prevent lug rotation and inadvertent contact with other circuits. Terminal strip connections
require only single-hole lugs.
Wire rated for 90C is recommended for all DC connections. In practice, wires of a size larger
than the minimum safe wire size are selected for loop voltage drop considerations.
Alarm contacts are rated for a maximum voltage of 60 V, SELV (Safety Extra Low Voltage)
and a maximum continuous current of 1A. Connection and mounting torque requirements
are listed in Table 4.
Heat dissipation greater than the objectives listed in GR-63-CORE may occur. Additional
equipment room cooling may be required. To cope with high heat release, aisle spacing
may be increased and high heat-dissipating equipment may be located adjacent to
equipment generating less heat.
It is recommended practice to ensure that all circuit breakers (including those for DC
distribution) are in the OFF position during both installation and removal.
Eltek Valere does not recommend shipping the power shelf with rectifiers installed.
Rectifiers should be shipped in separate boxes provided by Eltek Valere.
WARNING: Protecting personnel against electrical shocks: The power system
cabling must be done by qualified personnel in conformance with local and national
electrical codes. Input voltages to rectifiers are at a dangerous level. Ensure that
circuit breakers are locked in the OFF position at the AC service panel before attempting to
work on the power system. Dangerous voltages may still be present at the terminals even if
the rectifiers are OFF. Use a voltmeter to verify the presence of such voltages. Do not
switch circuit breakers to ON until the entire system has been assembled and you have
been instructed to do so according to the appropriate procedure. Improper wiring can cause
bodily harm and equipment damage. Turn off all power sources before servicing units.
WARNUNG: Schuetzen von Personal gegen elektrische Schocks. Die
Spannungsversorgungs - Leitungen darf nur durch qualifiziertes Personal in
Anpassung mit Oertlichen und nationalen elektrischen Codes ausgefuehrt werden.
Unsachgemaesse Verdrahtung kann koerperliche Verletzung und Schaeden verursachen.
Eingangsspannungen von der Netzspannungs - Versorgung Ihrer Hausanlage koennen unter
Spannung stehen beim Anschluss derLeitungen. Vesorgungsspannungen koennen bei
unsachgemaessen Gebrauch gefeahrliche Schaeden verursachen. Sorgen Sie dafr, dass
die Cirquite Breaker in der aus position sind. Benutzen Sie ein Spannungsmesser um sicher
zu sein das keine Netzspannung mehr vorhanden ist. Vergwissern Sie sich das alle Schalter
an Ihrem Gereat und in der Vesorgung beim Anschluss abgeschaltet sind. Unsachgemaesse
Verdrahtung kann koerperliche Verletzung und an der Ausstattung Schaeden verursachen.
Vor Wartungsarbeiten am Gert sind alle Netzkabel vom Stromnetz zu trennen, um die
Gefahr eines elektrischen Schlages oder andere mgliche Gefahren zu reduzieren.

FCC Compliance Statement
This device complies with Part 15 of FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including
interference that may cause undesired operation.

1. Overview
The Trilogy power system consists of 19 rectifier shelves, a Smartpack controller,
and a distribution section sized for either 19 or 23 racks. Maximum overall system
depth is 15 inches (381 mm). It can be mounted in a standard 19 or 23
telecommunications equipment rack. Available systems are 48 VDC at total DC
outputs of 300A, 400A, and 600A; and 24 VDC at a total DC output of 600A.
Distribution
Section
Smartpack
Controller
Flatpack2 HE
Rectifiers
Figure 1 - Trilogy -48V, 600A System
AC Input Box
DC Output
(for breakers)
Alarm/control
connections
Smartpack
Controller
Power Shelf
Figure 2 - Trilogy -48V, 300A System (door and rectifiers removed)

Rectifier Specifications
The Flatpack2 HE rectifiers are high-efficiency modules that typically perform
at a 96% conversion rate. Specifications are listed in Table 1.
Table 1 - Rectifier Operation
Operational Operational
Flatpack2 Input Voltage Input Current Output Voltage Output Current
Rectifier Model (Vac) (A-rms) Range (Vdc) Range (Adc)
120 11.59 43.5-57.6 0-23.6
48V/2000W HE 208 10.46 43.5-57.6 0-41.7
(241115.105) 240 8.98 43.5-57.6 0-41.7
NOTICE: Maximum current draw is 11.88 A(rms) at 185 Vac
120 10.8 21.7-28.8 0-44.2
24V/1800W HE 208 9.7 21.7-28.8 0-75
(241115.205) 240 8.3 21.7-28.8 0-75
NOTICE: Maximum current draw is 11.5 A(rms) at 176 Vac
The Trilogy system can also be powered by standard Flatpack2 rectifier

models, but it will not yield the same energy efficiency. Flatpack2 rectifiers
have an operating input voltage range of 85 to 300 VAC (rated for 100 250
VAC), with a frequency range between 45 and 66 Hz. See the Users Guide
Flatpack2 Rectifier Modules (350002.013) for further details.
NOTICE: Flatpack2 rectifier modules are assigned a system ID based on order
of installation. Therefore, it is recommended to install rectifiers AFTER system
AC turn-up, in the order desired.
Solar Charger Specifications

WARNING: Do not combine rectifiers and solar chargers in the same
power shelf!
CAUTION: Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers must have
dedicated shelves with dedicated AC and DC input, respectively. Rectifiers
and solar chargers cannot be mixed in the same power shelf!
CAUTION: The Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers used
must be rated for the same output voltage (i.e., either 48 VDC or 24 VDC).
The Flatpack2 power system supports Flatpack2 HE Solar chargers for
integration of solar power without requiring the implementation of a separate
DC power system. Rather, the Flatpack2 power system accommodates both
Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers within the same
system. See Figure 3 below for an overview of the Flatpack2 Power System
solar integration concept.

FLATPACK2
POWER SYSTEM
FLATPACK2 HE
AC MAINS
RECTIFIER
COMMON DC BUS
LOAD
FLATPACK2 HE
SOLAR ARRAY SOLAR CHARGER
BATTERIES
Figure 3 - Solar Integration Concept
NOTICE: Each Flatpack2 HE Solar charger must be fed by a dedicated solar

array in order for the MPPT function to calculate peak power properly.
Although the Flatpack2 HE rectifier and Flatpack2 HE Solar charger use
different input power sources, both units supply 48VDC to the common DC
bus of the Flatpack2 power system. This common bus then provides power to
load and/or batteries.
To implement solar power input in the Flatpack2 DC power system, the
following are required in addition to the typical AC power configuration:
o A dedicated photovoltaic array for each solar charger
o One feed from the array for a single Flatpack2 HE Solar charger
o Flatpack2 HE Solar chargers (one per PV array)
Table 2 - Solar Charger Specifications
Operational Operational
Flatpack2 HE Input Voltage Input Current Output Voltage Output Current
Solar Charger (Vdc) (A-rms) Range (Vdc) Range (Adc)
Minimum: 85 10.0 43.5 - 57.6 0 - 15.6
48V/1500W HE
Nominal: 170 - 230 9.5 43.5 - 57.6 0 - 31.3
(241115.650)
NOTICE: Startup voltage is 150 Vdc
Minimum: 85 10.0 21.7 - 28.8 0 - 31.3
24V/1500W HE
Nominal: 170 - 230 9.5 21.7 - 28.8 0 - 62.5
(241115.660)
NOTICE: Startup voltage is 150 Vdc

NOTICE: Although the Flatpack2 HE Solar charger can operate on a minimum
input voltage of 85 Vdc, initial startup does not occur until 150 Vdc is reached.
Input Junction Box

The junction box is located in the center-rear of the distribution section and is
a top-access panel. The terminal blocks are designed for individual-feed input,
but jumpers are provided for converting the box to dual-feed input. There are
four knockouts on the box for 3/4 conduit.
Terminal blocks are labeled numerically and given a module slot assignment.
The module slot is a 4-character code : S means shelf and R means
rectifier slot. Because the leftmost slot of the top shelf (S1R1) houses the
Smartpack controller, the terminal blocks begin with input lines 1 and 2 of the
second slot in the top shelf (S1R2). Thereafter, the input lines are arranged in
pairs to facilitate optional dual-feed input.
The terminal blocks accept a maximum wire size of #10 AWG. Recommended
torque is 7 8 in-lbs.
Figure 4 - Terminal Block (TB) Assignments
There are four -20 studs provided for ground connections. Ground leads
must be longer than the power leads. Always make ground connections first!
Ground Studs
(-20)
Figure 5 - Ground Connections

AC Mains Input
For AC mains input, the terminal designations are L1 for Line 1 and L2
for Line 2. Always make ground connections first. See Table 5 on page
22 for the full list of terminal designations.
Rear
AC Input Box
Front
Figure 6 AC Input Box (system with 7 rectifier slots)
Solar DC Input
For solar input, the junction box accepts DC input only. The terminal
designations are for negative and + for positive. See Table 5 on page
22 for the full list of terminal designations.
NOTICE: A DC-only system requires that an external ground wire be
connected to one of the -20 ground studs in the junction box.
AC Mains/Solar DC Input
The junction box can also be used for both AC and DC input. If both types
of input are to be used, then the two sides are divided and clearly marked
as AC Input Rectifier and DC Input Charger. See Table 5 on page 22
for the full list of terminal designations.
The AC input always takes up the first terminals (which correspond to the
top power shelves). The DC input begins thereafter for the shelves
reserved for solar chargers.

Rear
AC/DC Divider
AC Input Solar DC Input
Front
Figure 7 - AC Mains / Solar DC Input Box (System with 2 Rectifier Shelves and 2 Solar Shelves)
NOTICE: Trilogy systems with AC Mains/Solar DC have a diagram on the lower

left side of the front distribution panel that illustrates the power shelf
designations. Modules with the yellow fan grilles represent solar chargers; the
rest are rectifiers.
Rectifier
Shelves
Solar Charger
Shelves
Figure 8 - Power Shelf Designation Label
Protected DC Output
The front-facing side of the distribution section features two buses for
protected DC connections. There are either 20 (19 distribution) or 24 (23
distribution) moveable breaker holders provided for UL-approved, bullet-nose
circuit breakers. The breaker holders can be removed and reassigned to either
DC bus. Load and return landings accept up to #1 AWG cable with two-hole
1/4 lugs on 5/8 centers.

Figure 9 - Distribution with Adjustable Breaker Holders
Figure 10 Breaker Holders Assigned to Different Buses
The lower bus is labeled CRITICAL and is intended for load connections. The
upper bus is labeled BATTERY and is intended for battery connections. If a
low-voltage disconnect (LVD) is desired, one can be ordered for either bus (not
both).

Return Landings
Bus Labels
Breaker
Breaker Holders Extraction Tool
Figure 11 - Protected Distribution Connections
Cable Landing
Insulator
Top Bullet
Hooks for Receptacle
Battery Bus
Hooks for Alarm Contact

Load Bus
Bottom Bullet
Bus Screw Receptacle
Figure 12 - Breaker Holder
Bulk DC Battery Output

The rear of the distribution section contains bulk battery connections. There
are eight landings per polarity, as well as an extra set of studs on the return
bus for a C.O. ground connection. Each landing consists of two, 3/8 studs with
1 spacing. Maximum wire gauge depends on the size of the distribution
section.

Return Hot
CO Ground
Connection
Figure 13 - Battery Connections
Ground
It is recommended that every system rack be grounded. Frame ground
connection points are located along the top of each rack provided by Eltek
Valere. Refer to the NEC, local codes, and customer specifications to
determine the appropriate wire size. Use of paint-penetrating washers,
abrasive compounds, or other means to achieve a reliable frame ground is
recommended.
Always make safety or chassis ground connections before connecting any
power. AC ground leads should be longer in length than the power leads.
NOTICE: A DC-only system requires that a ground wire from the photovoltaic
combiner be connected to one of the -20 ground studs in the junction box.
Ground Studs
(-20)
Figure 14 - Ground Connections
The bulk DC return bus has an extra landing for a central office (CO) ground
connection. A dedicated CO Ground conductor connection is recommended.
This conductor should be of the same or larger gauge than the largest system
conductor so that it can discharge total system current in a fault condition. A
THHN-style cable is recommended. Install this cable between the DC system
point and the critical site ground bar.

Control and Monitoring
An Ethernet port for LAN connection is provided inside the front of the
distribution section, on the left wall (below the alarm board). Use the
Powersuite software provided with the system to access the Smartpack
controller through a LAN connection.
Documentation and the Powersuite software for the Smartpack
controller are located on the accompanying CD.
Next to the Ethernet port is a CAN connection for Eltek Valere CAN nodes,
which are devices that extend controller monitoring. These devices include a
battery monitor unit, battery symmetry, I/O monitor, load monitor, and CAN
power device (each sold separately). Please refer to the documentation
provided with each device for installation instructions. If the CAN port is not
used, the CAN termination plug provided must remain in place.
Alarm Board
LAN Port
Cable
Access
CAN Port
Figure 15 Alarm Board, LAN and CAN Ports
Alarm connections are made to a front-access alarm board that is mounted on

the left side of the distribution wall. Alarm wires must be between #26 AWG
and #18 AWG; strip length is 3/8. There are six input alarms and six output
relays.

Table 3 - Alarm Relay Assignments
Relay Description
1 Common Alarm
2 AC Main Alarm
3 Distribution Alarm
4 High Voltage Alarm
5 Low Voltage Alarm
6 Rectifier Fail Alarm
Figure 16 - Terminal Assignments
LVD Options
Trilogy systems can be ordered with a low-voltage disconnect (LVD)
contactoreither load (LVLD) or battery (LVBD). Contactor settings are
configured through the Smartpack controller. If an LVLD is ordered, it is
connected in line with the lower (critical) breaker bus. If an LVBD is ordered, it
is connected in line with the upper (battery) breaker bus.
References
This manual provides a comprehensive overview of and installation guidelines
for Trilogy power systems with DC output totals of 300A to 600A. Additional
information regarding system components is found in the following documents:
o 350002.013: Users GuideFlatpack2 Rectifiers
o 350003.013: Users GuideSmartpack Monitoring & Control Unit

2. Installation
NOTICE: The system is to be mounted over a non-combustible surface only and
installed in Restricted Access Locations (RAL). Access must be limited by use of
tool, e.g. lock and key.
NOTICE: Use of fully insulated tools is required when working with any powered AC
or DC circuits.
Recommended Tools
The following tools are recommended for installation:
o Standard wrench and/or socket set (1/4 to 1)
o Torque wrench, 10-40 Ft-lb range.
o Torque screwdriver, 5-10 in-lb range.
o Small flat blade screwdriver (3/32 wide)
o Standard blade screwdriver and Phillips tip screwdriver
o Wire cutters / strippers
o Fork-lift truck or similar heavy equipment handling transport
o Hoist with lifting straps
o Electric drill and appropriate bits (a hammer drill may be required for
concrete flooring)
o Multimeter
Torque Settings
Table 4 shows recommended torque settings for mechanical and electrical
connections according to screw or nut size. Not all screw sizes listed are
necessarily present.
Table 4 - Recommended Torque Settings
Screw or Nut Size Torque Torque
(in-lb) (ft-lb)
#10-32 21-31.2 --
#12-24 36-42 --
1/4"-20 -- 4.25-11
5/16"-18 -- 8.33-21
3/8"-16 -- 15-38
Fuse Terminal 7.6-9.0

Unpacking
A Trilogy unit is typically pre-installed in a cabinet or rack, wrapped with a
shroud of high-strength plastic, and bolted to a wooden pallet with four
anchors. Rectifier modules and expansion options are packed in separate
cartons. Exercise care when unpacking and setting the equipment in place.
Mechanical Mounting
Eltek Valere recommends mounting the system on a floor made of a non-
combustible material and of sufficient strength to withstand an earthquake.
There should be adequate clearance above the system for the AC feeds, as
well as adequate free space in front of and behind the rack for air flow.
Concrete expansion anchors should meet the following requirements:
o A maximum embedment depth of 90 mm (3.5)
o A maximum bolt diameter of 13 mm (0.5)
o Use steel construction
o Be suitable for earthquake zones
Use the following generic steps for rack installation:
1. Inspect the floor for compliance.
2. Drill holes 5/8 in diameter.
3. Place anchors into holes.
4. Place the rack over the anchors.
Rack Mounting
CAUTION: Never install a power system without capable assistance. Use
capable assistance when lifting and mounting the system.
If the Trilogy system is ordered without a rack or enclosure, use the following
instructions for rack installation:
1. Use proper lifting equipment to position the Trilogy system so that the
holes in the support bracket are aligned with the correct mounting
holes in the rack.
2. Use #12-24 screws to mount the system and tightened each to a
torque of 36 42 in-lbs.
Grounding
For electrical safety, it is recommended to connect a safety ground to one of
the available locations in the junction box. For systems powered by solar

energy only, there should be a ground wire run from the photovoltaic (PV)
combiner box to the Trilogy system.
PHOTOVOLTAIC (PV)
COMBINER BOX TRILOGY SYSTEM
GROUND
GROUND BAR
ELECTRODE
Figure 17 - Grounding for Solar Input Only
A central office (CO) ground connection is also recommended. Use the

following steps to connect CO ground:
1. Connect the lugged wire designated for a CO ground to the ground
position on the battery return bus bar (see Bulk DC Battery Output on
page 15). Connections are made on double 3/8 holes with 1 centers.
2. Secure the connection with the supplied hardware (screw, washer, and
nut).
NOTICE: The CO ground wire must be the same size or larger than the
largest wire used in the system.
Input Connections
Input connections are made to the junction box, which is located in the center-
rear of the distribution section and is a top-access panel. There are four
knockouts on the box for 3/4 conduit. The terminal blocks accept a maximum
wire size of #10 AWG. Recommended torque is 7 8 in-lbs.
Table 5 lists the designations for the maximum number of slots that can be
present in the largest size of Trilogy system. The designations are the same
for smaller systems (i.e., those with fewer shelves). See Figure 18 for the
division of terminal blocks by shelf. If necessary, refer to Figure 4 on page 11
to see which module slots are powered by which input terminals.
NOTICE: For ease of installation, it is recommended to work on the junction
box from the front of the system, and prior to making DC output connections.
In this orientation, connections are terminated to the near end of the block,
with the far end already wired to the shelves.

Table 5 - Terminal Block Label Detail
Terminal Position AC DC
Block Label Designation Designation
30 S4R4 L2 +
29 S4R3 L2 +
28 S4R4 L1
27 S4R3 L1
26 S4R2 L2 +
25 S4R1 L2 +
24 S4R2 L1
23 S4R1 L1
22 S3R4 L2 +
21 S3R3 L2 +
20 S3R4 L1
19 S3R3 L1
18 S3R2 L2 +
17 S3R1 L2 +
16 S3R2 L1
15 S3R1 L1
14 S2R4 L2 +
13 S2R3 L2 +
12 S2R4 L1
11 S2R3 L1
10 S2R2 L2 +
9 S2R1 L2 +
8 S2R2 L1
7 S2R1 L1
6 S1R4 L2 +
5 S1R3 L2 +
4 S1R4 L1
3 S1R3 L1
2 S1R2 L2 +
1 S1R2 L1
Figure 18 groups the terminals by shelf. Shelf 1 is the topmost. The presence
of the rest of the shelves depends on the size of the system.
SHELF 1 SHELF 2 SHELF 3 SHELF 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Figure 18 - Division of Terminal Blocks by Shelf

AC Mains Input Only
WARNING: Each AC feed must be grounded. For safety, make
ground leads longer than the lines, and always terminate the
ground wire before connecting the lines to the terminal block.
CAUTION: Ensure that all AC feeds are not energized (i.e., breakers are in
the OFF position, or fuses are removed). Do not apply AC power until all
electrical connections are terminated and verified.
AC terminal blocks accept a maximum wire size of #10 AWG. The
recommended torque value is 7 8 in-lbs. Ground terminals are 1/4
studs and accept one-hole lugs.
To terminate AC feeds in an individual-feed configuration:
1. Use a small Philips screwdriver to remove the four screws holding
the clear Lexan cover in place. Remove the cover.
2. Attach one-hole lugs for 1/4 studs to the ground wire of each AC
feed and connect them to any of the four 1/4 ground studs in
the junction box (on the side of the terminal block where the AC
lines will be terminated).
3. Cut the AC lines of each feed shorter than their respective ground
wires.
4. Beginning with the feed for S1R2, connect line 1 of the first AC
feed to the terminal block labeled 1, and connect line 2/neutral
to the block labeled 2. Tighten each connection to a torque of 7
8 in-lbs.
5. Next, connect line 1 of the AC feed for S1R3 to the terminal block
labeled 3; then, connect line 2/neutral for S1R3 to the terminal
block labeled 5.
6. Next, connect line 1 for S1R4 to terminal block 4, and line 2 to
terminal block 6.
7. Repeat in this manner for each remaining AC feed.
To convert to dual-feed input and install AC feeds:
2. Attach one-hole lugs for 1/4 studs to the ground wire of each AC
feed and connect them to any of the four 1/4 ground studs in
the junction box (on the side of the terminal block where the AC
lines will be terminated).

3. Cut the AC lines of each feed shorter than their respective ground
wires.
4. Position S1R2 must be configured for single-feed input. Beginning
with the feed for S1R2, connect line 1 of the first AC feed to the
terminal block labeled 1, and connect line 2/neutral to the block
labeled 2. Tighten each connection to a torque of 7 8 in-lbs.
NOTICE: Only terminals 1 and 2 require single-feed input.
Subsequent terminals, including those on following shelves, are to be
configured for dual-feed input.
5. Next, locate terminals S1R3 L1 and S1R4 L1 (numbers 3 and 4,
respectively). Connect the terminals together by installing one
jumper (Figure 19) in the input side of each terminal block.
6. Connect the first AC line of the feed to S1R3 L1 (terminal 3).
7. Then, connect the terminals for S1R3 L2 and S1R4 L2 (numbers
5 and 6, respectively) together by installing one jumper in the
input side of each terminal block.
8. Connect the second AC line of the feed to S1R3 L2 (terminal 5).
See Figure 20 and Figure 21 for a depiction of the results.
9. Repeat steps 1 to 8 for each remaining AC feed.
Figure 19 - AC Terminal Jumper
Line 1 Jumper, Line 2 Jumper,

Terminals 3 and 4 Terminals 5 and 6
Line 1 connected Line 2 connected

to terminal 3 to terminal 5
Ground
Figure 20 - Dual-feed Configuration with Jumpers (Second Feed)

AC Feed 1 (single),
Terminals 1 and 2
AC Feed 2 (dual),
Terminals 3/4 and 5/6
Figure 21 - Proper Dual-Feed Configuration of Terminals 1 6
Solar DC Input Only

WARNING: Always check polarity symbols for DC connections!
Improper connections can cause permanent damage to electrical
equipment.
WARNING: Do not mix AC and DC input! Improper connections
can cause permanent damage to electrical equipment.
WARNING: Each DC feed must be grounded. For safety, make
ground leads longer than the lines, and always terminate the
ground wire before connecting the lines to the terminal block.
CAUTION: Ensure that all DC feeds coming from the PV arrays are not
energized (i.e., breakers are in the OFF position, or fuses are removed). Do
not apply power until all electrical connections are terminated and
verified.
NOTICE: Each Flatpack2 HE Solar charger requires an input voltage of at
least 150 VDC to start up. It is recommended that each charger be
powered by a dedicated photovoltaic array.
The method for DC input is essentially identical to AC input. However,
take careful note of polarity markings.
To terminate solar DC feeds:

2. Attach a one-hole lug for a 1/4 stud to a ground wire from the PV
combiner box. Connect it to any of the four 1/4 ground studs in
the junction box (on the side of the terminal block where the
power lines will be terminated). This is necessary to bond the
system shelves and chassis.
3. Beginning with the feed for S1R2, connect the negative () line of
the first feed to the terminal block labeled 1, and connect the
positive (+) line to the block labeled 2. Tighten each connection
to a torque of 7 8 in-lbs.
4. Next, connect the negative () line of the feed for S1R3 to the
terminal block labeled 3; then, connect the positive (+) line for
S1R3 to the terminal block labeled 5.
5. Next, connect the negative () line for S1R4 to terminal block 4,
and the positive (+) line to terminal block 6.
6. Repeat in this manner for each remaining solar DC feed.
To convert to dual-feed input and install solar DC feeds:
2. Attach a one-hole lug for a 1/4 stud to a ground wire from the PV
combiner box. Connect it to any of the four 1/4 ground studs in
the junction box (on the side of the terminal block where the
power lines will be terminated). This is necessary to bond the
system shelves and chassis.
3. Position S1R2 must be configured for single-feed input. Beginning
with the feed for S1R2, connect the negative () line of the first
feed to the terminal block labeled 1, and connect the positive (+)
line to the block labeled 2. Tighten each connection to a torque
of 7 8 in-lbs.
NOTICE: Only terminals 1 and 2 require single-feed input.
Subsequent terminals, including those on following shelves, are to be
configured for dual-feed input.
4. Next, locate terminals S1R3 L1 and S1R4 L1 (numbers 3 and 4,
respectively). Connect the terminals together by installing one
jumper (Figure 19) in the input side of each terminal block.
5. Connect the negative line of the feed to S1R3 L1 (terminal 3).
6. Then, connect the terminals for S1R3 L2 and S1R4 L2 (numbers
5 and 6, respectively) together by installing one jumper in the
input side of each terminal block.

7. Connect the positive line of the feed to S1R3 L2 (terminal 5).
See Figure 20 and Figure 21 for a depiction of the results (in an AC
box, which is similar).
8. Repeat steps 1 to 8 for each remaining solar DC feed.
AC Mains / Solar DC Input

If the Trilogy system has a combination of AC and DC input (for rectifiers
and solar chargers, respectively), then take care to connect AC to the first
sets of terminals blocks, which are designated and marked for AC input.
The remaining blocks are marked for DC input. An insulated divider
separates the AC and DC sides.
For AC connections, follow the instructions in the section AC Mains Input
Only beginning on page 23. For DC connections, follow the instructions in
the section Solar DC Input Only beginning on page 25.
NOTICE: In a system with AC and DC input, the AC ground connections
serve as the safety ground; disregard the ground connection instructions
in the DC instructions.
Protected DC Output Connections

WARNING: Shock hazard! Use insulated tools, especially when
working on live systems.
CAUTION: Significant extraction force is required to remove distribution
devices due to the contact pressure required for proper connections. Do not
use any type of clamps, pliers, or similar tools as the housing can be cracked
by excessive force. Damaged devices represent an operational hazard and
should never be used. Use the breaker extraction tool provided inside the
distribution door.
By default, breaker holders are connected to the bottom bus (labeled
Critical). Each can be individually removed and assigned to the top bus
(labeled Battery). To change the bus assignment of a breaker holder:
1. Loosen the bottom bullet receptacle with an insulated 7/16 or 11mm
nut driver.

2. Select the appropriate bus for the holder. Bus labels are on the right
wall of the distribution section.
3. Hook the device holder into the position that lines up with the bus
selected.
4. Lower the holder into position against the bus. The bus screw should
align with a hole in the bus.
5. Screw the receptacle into the bus using an insulated 7/16 or 11 mm
nut driver. Torque between 20 25 in-lbs.

To make cable connections:
1. Make the return connection first to the position on the return bus
(directly above the breaker holders) corresponding to the desired
breaker position. Use a maximum #1 AWG cable with two-hole lugs
having 1/4 diameter holes on 5/8 centers; 1/4-20 fastening
hardware is provided. Do not connect batteries until system turn-up.
2. Torque connections to 51-58 in-lbs.
Return Connection
Figure 22 - Return Connection
3. Make connection to the corresponding breaker position in the same

manner as the return position.

Hot/Breaker Connection
Figure 23 - Hot (Breaker) and Return Connections
4. Make a note for each position on the label provided on the distribution
door.
NOTICE: The distribution device holders must be installed in the desired bus
before plugging over-current protection devices into the holders.
NOTICE: The distribution alarm circuit requires the use of breakers provided by
Eltek Valere.
Bulk DC Battery Connections

DANGER: Improper battery connections can cause permanent
damage to electrical equipment, serious personal injury, and/or
death. Always check polarity before making battery connections.
CAUTION: Do not connect batteries until system turn-up. It is strongly
recommended that inline circuit breakers or fuses be used with bulk/battery
connections.
Batteries should be connected after making AC connections and activating
rectifiers. The system must be powered to check polarity on the battery bus.
Then, power off the system to connect batteries.
1. After successful system turn-up, remove the screws holding the rear
cover in place.
2. Make connections using two-hole, 3/8-16 lugs on 1 centers.
Fastening hardware is provided.

3. Torque connections from 15 to 23 ft.-lbs.
4. Replace the cover.
Circuit Breaker/Fuse Installation

CAUTION: Significant extraction force is required to remove distribution
devices due to the contact pressure required for highly-reliable, low-
temperature rise connections. DO NOT use pliers or tools other than the
breaker extraction tool provided.
CAUTION: Circuit breakers (both load and battery) should be in the OFF
position when installed in the system.
Plug-in Breakers
Auxiliary contact circuit breakers are the standard over-current protection
devices used in the distribution section. Breakers are connected to
system alarming through the holder so that an open breaker (whether
tripped or manually placed in the OFF position) triggers a Load Distribution
Alarm in the Smartpack controller. Breakers should be removed from any
unused positions to prevent nuisance alarms. Single-pole circuit breakers
rated up to 100A can be installed. Straps are available to make use of
two-pole breakers rated up to 175A and three-pole breakers rated up to
250A.
Plug-in Fuse Holders

Plug-in fuse modules may also be installed. The same considerations
regarding insertion and removal of breakers should be observed.
A plug-in fuse assembly consists of three main parts: A fuse, an alarm

fuse indicator, and a plug-in module. If the main fuse element opens, the
alarming fuse also opens, giving a visible indication of a fault condition; a
signal is then sent via the Smartpack alarm board that activates the
remote system monitor. The alarming fuse must be replaced whenever a
new main fuse is required. A fuse holder may be removed and inserted
into the plug-in module at any time; it is not necessary to remove the plug-
in module to replace the fuse.

Device Installation and Extraction
To install plug-in breakers or fuse-holders in device holder:
1. Remove fuses and turn breaker actuators OFF until system turn-
up.
2. Orient the device correctly to the device holder (line is the bottom
receptacle, load is the top); securely insert device into the
receptacles.
A distribution device extraction tool is installed on the distribution door. It
is shaped like a handle and has two Phillips-head screws. This item is
provided for convenience and should not be necessary for all extractions.
To remove plug-in breakers or fuse-holders:

1. Align the extraction tool to the device to be removed.
2. Use a Phillips screwdriver to secure the device.
3. Firmly pull the device out from the holder. Avoid using excessive
force or motion to extract an over-current protection device.
Alarm Connections
To install an alarm wire to the board:
1. Strip the alarm wire end 3/8.
2. Press the white terminal clamp above the desired wire location.
3. Insert the alarm wire, and release the terminal clamp.
Alarm terminals are designed to accept a wire range of #26 AWG solid or
stranded to #18 AWG. The Form-C contacts provided in the system have a
rating of 1A at 60 VDC. Please refer to the Users GuideSmartpack
Monitoring & Ctrl Unit for further details of alarm relay designations and
assignment procedures.

Controller CAN Connections
Connections for Eltek Valere CAN monitoring devices are made to the CAN
port inside the distribution panel (left wall, below the Ethernet port). This
provides a direct link to the Smartpack controller.
To install a CAN device:
1. Remove the CAN termination plug from the port.
2. Install one end of the communication cable into the port.
3. Install the other end of the cable into one of the CAN ports on the
device.
4. Install the CAN termination plug in the unused CAN port on the device.
5. For multiple CAN devices, simply daisy-chain them together using the
two ports provided on each device. The last device in the chain MUST
have the CAN termination plug installed in the unused port.
For installation and operation details for each CAN device, consult the
documentation provided with it.
Controller, Rectifier, and Charger Installation

NOTICE: Flatpack2 rectifier and solar charger modules are assigned a system
ID based on order of installation. Therefore, it is recommended to install
rectifiers AFTER system turn-up, in the order desired.
Both the Smartpack controller and Flatpack2 family of power modules
feature a locking mechanism for security in the shelf. The controller is
already installed and secured in the leftmost slot of the top shelf.
CAUTION: Never carry Smartpack or Flatpack2 modules by the handles, even
if they are warm. The handles must be fully extended before installing or
removing Smartpack and Flatpack2 modules to prevent damage to either the
shelf or module.
CAUTION: Flatpack2 power modules employ double-pole/neutral fusing.
To install the Smartpack controller and Flatpack2 modules:
1. Release the handles by inserting a small flat-blade screwdriver into the
release slots and pressing the tip upward; extend each handle.
2. Slide the module firmly into the shelf.
3. Latch the handles to lock the rectifier in place.
4. Allow a 2 second delay before inserting the next module.

Handle
Release
To remove the Smartpack controller and Flatpack2 modules:

1. Release the handles by inserting a small flat-blade screwdriver into the
release slots and pressing up.
2. Use the handles to pull the module out just far enough to where the
body can be gripped.
3. Slide the module out the rest of the way. Do not carry it by the
handles. Flatpack2 modules weigh just over 4 lbs (1.9 kg) each.
NOTICE: If the Smartpack controller must be removed for any reason, be
aware that there are cables plugged into the rear of the device. Unlock the
controller using the instructions below and carefully extract the module until
the cables are accessible.

3. Turn-Up
Ensure that all AC and DC cable connections are properly sized and secure. Then,
activate all AC input breakers.
WARNING: Do not combine rectifiers and solar chargers in the same
power shelf!
CAUTION: Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers must have
dedicated shelves with dedicated AC and DC input, respectively. Rectifiers and
solar chargers cannot be mixed in the same power shelf!
CAUTION: The Flatpack2 HE rectifiers and Flatpack2 HE Solar chargers used must
be rated for the same output voltage (i.e., either 48 VDC or 24 VDC).
Rectifier Installation
shelf or module.
Once AC power is activated, install each module as follows:
1. Release the latches by inserting a small flat-blade screwdriver into the
2. Beginning with the first rectifier position (as determined by site policy),
slide the first rectifier firmly into the shelf.
3. Close the latches to lock the rectifier in place.
5. Continue installing rectifiers in the order desired.
6. Repeat steps 1 to 5 until all rectifiers to be used are installed.
Once the first rectifier is properly installed and powered, the controller starts
up.
NOTICE: Any DC circuit breakers left in the off position may trigger a
distribution alarm after the first rectifier is installed. If the load device can be
powered at this point, simply switch the breaker ON to clear the alarm.
Solar Charger Installation


shelf or module.
Once solar power is activated, install each module as follows:
1. Release the latches by inserting a small flat-blade screwdriver into the
2. Beginning with the first charger position (as determined by site policy),
slide the first charger firmly into the shelf.
3. Close the latches to lock the rectifier in place.
5. Continue installing chargers in the order desired.
6. Repeat steps 1 to 5 until all chargers to be used are installed.
If this is a solar charger-only system, then the controller starts up once the
first charger is properly installed and powered.
NOTICE: Any DC output circuit breakers left in the off position may trigger a
distribution alarm after the first rectifier is installed. If the load device can be
powered at this point, simply switch the breaker ON to clear the alarm.
Connecting Batteries
DANGER: Improper battery connections can cause permanent
damage to electrical equipment, serious personal injury, and/or
death. Always check polarity before making battery connections.
CAUTION: Do not connect batteries until system turn-up. It is strongly
recommended that inline circuit breakers or fuses be used with bulk/battery
connections.
Batteries should be connected after making AC connections and activating
rectifiers. The system must be powered to check polarity on the battery bus.
Then, power off the system to connect batteries.
1. After successful system turn-up, remove the screws holding the rear
cover in place.
2. Make connections using two-hole, 3/8-16 lugs on 1 centers.
Fastening hardware is provided.
3. Torque connections from 15 to 23 ft.-lbs.

4. Replace the rear cover.
Smartpack Access
The Smartpack controller can be accessed through the front keypad, USB port,
and LAN port. Consult document #350003.013, entitled Users Guide
Smartpack Monitoring & Control Unit, for controller access and operation.
Documentation and the Powersuite software for the Smartpack
controller are located on the accompanying CD.
DC Breakers and Fuses

Once the system and the controller power up properly, the DC load breakers
can be activated and fuses installed.

4. Turn-Up Checklist
Quick Start Turn-up Checklist
Pre-start Check (Power is OFF)
Installation site prepared
o Mounting location is well-ventilated and provides adequate room for airflow
o Floor is level and capable of supporting the system (Individual system weights vary;
see product flyer for more information)
o Suitable insulated tools available
AC input supply prepared
o AC supply is compatible with rectifier shelves
o Supply fuses and/or circuit breakers and wires are properly rated
System components inspected
o All parts, equipment, documentation, etc. accounted for
o Components checked for damage; if damaged, contact Eltek Valere
Rack anchored to suitable location
Distribution circuits open
o Circuit breaker actuators switched OFF
o Fuses REMOVED
If applicable, make AC input connections (power is OFF)
o Circuit breaker actuators switched off or fuses removed

o AC ground connections terminated (always connect ground first)
o AC supply lines are correctly configured to the rectifier shelf terminals
If applicable, make solar DC input connections (power is OFF)
o Circuit breaker actuators switched off or fuses removed

o Ground connection terminated (always connect ground first)
o DC supply lines are correctly configured to the solar charger shelf terminals
DC load connections made (EXCEPT BATTERIES)

o Load cables properly connected to system output and return busbars
System alarm cable connected to Alarm port on controller
External devices connected to controller (if applicable)
o PM device(s) (use provided terminators in any open CAN ports)

o Battery thermal probe cables
o Auxiliary alarms terminated
Turn-up Procedure
If applicable, turn on AC breakers and verify proper input voltage
If applicable, turn on DC input breakers and verify proper input voltage
Insert rectifiers (if applicable) in the desired order; system will power up
Insert solar chargers (if applicable) in the desired order
Verify system turn-up
o Controller display turns on

o Controller and rectifier LEDs turn on
o Rectifier fans activate
Check controller interface
o Check display functionality
o Connect PC to controller
o Insert provided CD into laptop (program will automatically start)
o Verify controller appears in LAN Configuration Utility (no need to log in at this time)
Once alarms are cleared, run relay/alarm tests

Quick Start Turn-up Checklist
Battery Connections (if applicable)
Measure battery string voltage; adjust system DC output voltage to equal battery voltage
Disconnect (but do not remove from shelves) all but one rectifier
CHECK POLARITY and attach batteries to system
o Terminate cable connections to designated battery landings
o Switch battery circuit breaker actuators ON and/or insert battery fuses (if applicable)
Reconnect all rectifiers
Adjust DC output voltage to equal required battery float voltage
Configure battery settings (if desired) via front display or graphical interface
o Battery boost

o Thermal compensation
o Battery current limit
Load Distribution
Once battery management is configured, activate load distribution circuits
o Switch circuit breaker actuators to the ON position
o Insert fuses

5. Basic Troubleshooting
In case of alarm conditions, verify the following:
o All AC and DC connections are secured properly.
o All rectifiers are installed and seated properly.
o The controller is installed and seated properly.
o Distribution breakers are in the ON position.
Specific rectifier and controller alarm conditions can be found in the following
documents:
o 350002.013: Users GuideFlatpack2 Rectifiers
o 350003.013: Users GuideSmartpack Monitoring & Control Unit
For further assistance, please contact Eltek Valere Technical Support at +1 (866)
240-6614 or tech.support@eltekvalere.com.

6. Revision List
Revision Published Description CO
1 04/28/10 First release NA
2 09/14/10 Added reference to documentation CD; 100826UC
removed cord grip reference; corrected
surge protection information.
3 01/21/11 24V rectifier modules added. Solar 101207UB
chargers and system designs added.
Terminal block labels added to describe AC
and DC connections. Grounding information
updated to explain procedure for DC-only
systems. Dual-feed AC connection
instructions updated to include grounding.

Sample Solar DC Schematic
PV ARRAY 1
- + CONTROLLER
DISCONNECT
+ + +
24Vdc
230Vdc - LOAD
- 24Vdc -
PV ARRAY 2
- +
CAN BUS
+ +
24Vdc
230Vdc
-
-
- +
24V BATTERY BANK

200Ah

Sample AC Mains / Solar DC Schematic
PV ARRAY 1
- + CONTROLLER
DISCONNECT
+ + + LOAD
48Vdc
230Vdc -
- 48Vdc -
PV ARRAY 2
- +
CAN BUS
+ +
48Vdc
230Vdc -
-
AC terminal UTILITY
Connections
SERVICE
230Vac
A B C CAN BUS
+
48Vdc
- +
A B C 230 VAC -
48V BATTERY BANK
200Ah
ENGINE Transfer SW
GENERATOR

Doc. No. 2074751, Issue 3
Published 21-Jan-11
www.eltekvalere.com/us
Headquarters:
Eltek Valere Eltek Valere
1303 E. Arapaho Rd, Richardson, TX. 75081, USA Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

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Installation Guide

Flatpack2 DC Power System

Copyright 2011 Eltek Valere

Phone: +1 (469) 330-9100

Doc. No. 2074751, Issue 3, January 2011

2 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 3

4 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

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6 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 7

Figure 1 - Trilogy -48V, 600A System

Figure 2 - Trilogy -48V, 300A System (door and rectifiers removed)

8 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

The Trilogy system can also be powered by standard Flatpack2 rectifier

Solar Charger Specifications

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 9

Figure 3 - Solar Integration Concept

NOTICE: Each Flatpack2 HE Solar charger must be fed by a dedicated solar

10 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Input Junction Box

Figure 4 - Terminal Block (TB) Assignments

Figure 5 - Ground Connections

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 11

Figure 6 AC Input Box (system with 7 rectifier slots)

12 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

AC Input Solar DC Input

NOTICE: Trilogy systems with AC Mains/Solar DC have a diagram on the lower

Figure 8 - Power Shelf Designation Label

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 13

Figure 10 Breaker Holders Assigned to Different Buses

14 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Figure 11 - Protected Distribution Connections

Hooks for Alarm Contact

Figure 12 - Breaker Holder

Bulk DC Battery Output

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 15

Figure 13 - Battery Connections

Figure 14 - Ground Connections

16 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Figure 15 Alarm Board, LAN and CAN Ports

Alarm connections are made to a front-access alarm board that is mounted on

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 17

Figure 16 - Terminal Assignments

18 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 19

20 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Figure 17 - Grounding for Solar Input Only

A central office (CO) ground connection is also recommended. Use the

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 21

SHELF 1 SHELF 2 SHELF 3 SHELF 4

Figure 18 - Division of Terminal Blocks by Shelf

22 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 23

Figure 19 - AC Terminal Jumper

Line 1 Jumper, Line 2 Jumper,

Line 1 connected Line 2 connected

Figure 20 - Dual-feed Configuration with Jumpers (Second Feed)

24 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011

Figure 21 - Proper Dual-Feed Configuration of Terminals 1 6

Solar DC Input Only

Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011 25

26 Installation Guide Trilogy ~ Doc. No. 2074751, Issue 3, January 2011