HEAT TRANSFER CALCULATION

TYPE : JACKET ( Steam) step 1 (17-50 deg)

Prepare by : HOANG LAM Co., Date 9/1/2017
Job no : 2445- Mixing tank 5000L
DATA SPECIFICATION

1 Conversion factor

Pump Safety Factor f 1.2

US Gallon to cubic m c 0.003785
mm to feet 0.0032808
kg to pound 2.2046226
2 Tank dimension
Symbol Ft in mm m
Tank Diameter D 6.56168 78.740157 2000 2
Tank Height H 5.0000 60 1524 1.524
Jacket Height H1 3.772966 45.275591 1150 1.15
Tank Capacity V 1320.8603 Gal 5 cu m
3 Product data

Name
Specific heat of water sp. ht. 1 Btu/lb/oF 1 Kcal/kg/oC
Density sp. gr. 8.3454045 Lb/gal 1 kg/dm3
Start temp. t1 62.6 o
F 17 C
o

Finish temp. t2 122 o

F 50 Co

Request time T 1 hours

4 Steam

Density sp. gr.w 0.0166908 Lb/gal 0.002 kg/dm3

Temp. steam entering t3 289.4 o
F 143 C
o

Temp. steam exist t4 212 o

F 100 o
C
Ambient temp. 89.6 o
F 32 o
C
Specific heat Cp 0.504 Btu/lb/oF 0.504 Kcal/kg/oC
5 Calculation

Different Temp. of product t.d= t2- t1 t.d. 59.4 o

F 15.222222 C
o

Averrage Temp. Dtm 2.7 o

F 16.277778 C
o

Different Temp. of steam Dtw 77.4 o

F
Weight W= V*sp. gr. W 11023.113 Lbs
Product load Qp= W*sp. ht.*t. d. /T Qp 654772.92 Btu/h
Exterior Surface A1= (D2*p*H)+(1.1D2*p/4) A1 178.766 sq ft
Jacket surface of shell Ajacket shell= D2*p*H1 Ajacket 77.736966 sq ft 7.2855638 sq m
Jacket surface of bottom Ajacket bottom = (check drawing) Ajacket 1.8 sq m
Total surface Atotal 9.0855638 sq m
Wall loss factor find in page 22 w 3 Btu/sq ft
Heat transfer coefficient find LMTD in page 20 U 210 Btu/lb/oF
Wall loss Qw= w*Ajacket Qw 536.29801 Btu/h
Total load Qt= Qp+Qw Qt 655309.22 Btu/h
Geatest Temperature Different GTD= t3-t1 GTD 226.8 o
F
Least Temperature Different LTD= t3-t2 LTD 167.4 o
F
Log mean Temperature Different LTMD=I(GTD-LTD)/ln(GTD/LTD)I LMTD 195.59908 o
F
6 Result

Surface are required Arequired= Qt/(U*LMTD) Arequired 15.953655 sq f 1.4826816 sq m

(Safety factor 1.2) 1.779218 sq m
Volume need of steam at 3 bar , Find steam distribution
velocity : 25 m/s , Pipe DN 100 Table 2 , Spirax sarco Vsteam 322.10721 kg/h
COOLING TRANSFER CALCULATION
TYPE : JACKET ( City water) Step 2 (50-40 deg)
Prepare by : HOANG LAM Co., Date 9/1/2017
Job no : 2445 - Mixing tank 5000L
DATA SPECIFICATION

1 Conversion factor

Pump Safety Factor f 1.5

US Gallon to cubic m c 0.003785
mm to feet 0.003281
kg to pound 2.204623
2 Tank dimension
Symbol Ft in mm m
Tank Diameter D 6.56168 78.7401575 2000 2
Tank Height H 5 60 1524 1.524
Jacket Height H1 3.772966 45.2755906 1150 1.15
Tank Capacity V 1320.86 Gal 5 cu m
3 Product data

Name
Specific heat of water sp. ht. 1 Btu/lb/oF 1 Kcal/kg/oC
Density sp. gr. 8.345405 Lb/gal 1 kg/dm3
Start temp. t1 122 o
F 50 o
C
Finish temp. t2 104 o
F 40 o
C
Request time T 2.25 hours
4 Cooling water

Density sp. gr.w 8.345405 Lb/gal 1 kg/dm3

Temp. water entering t3 82.4 o
F 28 o
C
Temp. water exist t4 95 o
F 35 o
C
Ambient temp. 89.6 o
F 32 o
C
Specific heat Cp 1 Btu/lb/oF 1 Kcal/kg/oC
5 Calculation

Different Temp. of product t.d= t1- t2 t.d. 18 o

F 7.777778 o
C
Average Temp. Dtm 23.4 o
F 4.777778 o
C
Different Temp. of cooling water Dtw 12.6 o
F
Weight W= V*sp. gr. W 11023.11 Lbs
Product load Qp= W*sp. ht.*t. d. /T Qp 88184.91 Btuh
Exterior Surface A1= (D2*p*H)+(1.1D2*p/4) A1 178.766 sq ft
Jacket surface Ajacket shell = D *p*H1
2
Ajacket shell 77.73697 sq ft 7.285564 sq m
Jacket surface of bottom Ajacket bottom = (check drawing) Ajacket bottom 1.8 sq m
Total surface Atotal Atotal 9.085564 sq m
Wall loss factor find in page 22 w 3 Btu/sq ft
Heat transfer coefficient find LMTD in page 20 U 120 Btu/lb/oF
Wall loss Qw= w*Ajacket Qw 536.298 Btuh
Total load Qt= Qp-Qw Qt 87648.61 Btuh
Geatest Temperature Different GTD= t1-t3 GTD 39.6 o
F
Least Temperature Different LTD= t2-t3 LTD 21.6 o
F
Log mean Temperature Different LTMD=(GTD-LTD)/ln(GTD/LTD) LMTD 29.69632 o
F
6 Result

Surface are required Arequired= Qt/(U*LMTD) Arequired 24.59581 sq f 2.285856 sq m

(Safety factor 1.5) 3.428785 sq m

Volume need Vrequired= Qt/(sp.gr.w *Cp *Dtw) Vrequired 833.5412 US gallon/h

Pump Flow rate Frequired=Vrequired *c* f /T Frequired 2.103302 cu m/h
COOLING TRANSFER CALCULATION
TYPE : JACKET ( Chiller) Step 5 (57-17 deg)
Prepare by : HOANG LAM Co., Date 9/1/2017
Job no : 2445- Mixing tank 5000L
DATA SPECIFICATION

1 Conversion factor

Pump Safety Factor f 1.2

US Gallon to cubic m c 0.003785
mm to feet 0.003281
kg to pound 2.204623
2 Tank dimension
Symbol Ft in mm m
Tank Diameter D 6.56168 78.74016 2000 2
Tank Height H 5 60 1524 1.524
Jacket Height H1 3.772966 45.27559 1150 1.15
Tank Capacity V 1320.86 Gal 5 cu m
3 Product data

Name
Specific heat of water sp. ht. 1 Btu/lb/oF 1 Kcal/kg/oC
Density sp. gr. 8.345405 Lb/gal 1 kg/dm3
Start temp. t1 134.6 o
F 57 o
C
Finish temp. t2 62.6 o
F 17 o
C
Request time T 4.75 hours
4 Cooling water

Density sp. gr.w 8.345405 Lb/gal 1 kg/dm3

Temp. water entering t3 44.6 o
F 7 o
C
Temp. water exist t4 95 o
F 35 o
C
Ambient temp. 89.6 o
F 32 o
C
Specific heat Cp 1 Btu/lb/oF 1 Kcal/kg/oC
5 Calculation

Different Temp. of product t.d= t1- t2 t.d. 72 o

F 22.22222 o
C
Average Temp. Dtm 9 o
F 12.77778 o
C
Different Temp. of cooling water Dtw 50.4 o
F
Weight W= V*sp. gr. W 11023.11 Lbs
Product load Qp= W*sp. ht.*t. d. /T Qp 167087.2 Btu/h
Exterior Surface A1= (D2*p*H)+(1.1D2*p/4) A1 178.766 sq ft
Jacket surface Ajacket shell = D *p*H1
2
Ajacket shell 77.73697 sq ft 7.285564 sq m
Jacket surface of bottom Ajacket bottom = (check drawing) Ajacket bottom 1.8 sq m
Total surface Atotal Atotal 9.085564 sq m
Wall loss factor find in page 22 w 3 Btu/sq ft
Heat transfer coefficient find LMTD in page 20 U 120 Btu/lb/oF
Wall loss Qw= w*Ajacket Qw 536.298 Btu/h
Total load Qt= Qp-Qw Qt 166550.9 Btu/h
Geatest Temperature Different GTD= t1-t3 GTD 90 o
F
Least Temperature Different LTD= t2-t3 LTD 18 o
F
Log mean Temperature Different LTMD=(GTD-LTD)/ln(GTD/LTD) LMTD 44.73612 o
F
6 Result

Surface are required Arequired= Qt/(U*LMTD) Arequired 31.02469 sq f 2.883335 sq m

(Safety factor 1.5) 4.325003 sq m

Volume need Vrequired= Qt/(sp.gr.w *Cp *Dtw) Vrequired 395.9762 S gallon/h

Pump Flow rate Frequired=Vrequired *c* f /T Frequired 0.378637 cu m/h
HEAT TRANSFER CALCULATION
TYPE : JACKET ( Steam) step 1 (17-50 deg)
Prepare by : HOANG LAM Co., Date 9/1/2017
Job no : 2445- Mixing tank 5000L
DATA SPECIFICATION

1 Conversion factor 1

Pump Safety Factor f 1.2

US Gallon to cubic m c 0.003785
mm to feet 0.0032808
kg to pound 2.2046226
2 Tank dimension
Symbol Ft in mm m
Tank Diameter D 6.56168 78.740157 2000 2
Tank Height H 9.8425 118.11024 3000 3
Jacket Height H1 6.56168 78.740157 2000 2
Tank Capacity V 3170.0646 Gal 12 cu m 2
3 Product data

Name
Specific heat of water sp. ht. 4.19 Btu/lb/oF 4.19 Kcal/kg/oC
Density sp. gr. 8.3454045 Lb/gal 1 kg/dm3
Start temp. t1 46.4 o
F 8 C
o

Finish temp. t2 140 o

F 60 Co

Request time T 2 hours

4 Steam

Density sp. gr.w 0.0166908 Lb/gal 0.002 kg/dm3

Temp. steam entering t3 284 o
F 140 C
o

Temp. steam exist t4 212 o

F 100 o
C
Ambient temp. 89.6 F o 32 o
C
Specific heat Cp 0.504 Btu/lb/ F o 0.504 Kcal/kg/ C
o

5 Calculation

Different Temp. of product t.d= t2- t1 t.d. 93.6 o

F 34.222222 C
o

Averrage Temp. Dtm 3.6 o

F 15.777778 C
o

Different Temp. of steam Dtw 72 F

o

Weight W= V*sp. gr. W 26455.472 Lbs

Product load Qp= W*sp. ht.*t. d. /T Qp 5187706 Btu/h
Exterior Surface A1= (D2*p*H)+(1.1D2*p/4) A1 278.53971 sq ft
Jacket surface of shell Ajacket shell= D *p*H1
2
Ajacket 135.19472 sq ft 12.670546 sq m
Jacket surface of bottom Ajacket bottom = (check drawing) Ajacket 1.8 sq m
Total surface Atotal 14.470546 sq m
Wall loss factor find in page 22 w 3 Btu/sq ft
Heat transfer coefficient find LMTD in page 20 U 210 Btu/lb/oF
Wall loss Qw= w*Ajacket Qw 835.61912 Btu/h
Total load Qt= Qp+Qw Qt 5188542 Btu/h
Geatest Temperature Different GTD= t3-t1 GTD 237.6 o
F
Least Temperature Different LTD= t3-t2 LTD 144 o
F
Log mean Temperature Different LTMD=I(GTD-LTD)/ln(GTD/LTD)I LMTD 186.91018 o
F
6 Result

Surface are required Arequired= Qt/(U*LMTD) Arequired 132.18832 sq f 12.28516 sq m

(Safety factor 1.2) 14.742192 sq m
Volume need of steam at 3 bar , Find steam distribution
velocity : 25 m/s , Pipe DN 100 Table 2 , Spirax sarco Vsteam 2550.3483 kg/h
Cng sut truyn nhit lm nng nc

Khi lng nc cn gia nhit m 100 kg

Nhit ban u t1 22 o
C
Nhit cui t2 90 C
o

Chnh lch nhit Dt 68 C

o

Thi gian gia nhit t 2 hours

Nhit dung ring ca nc CP 4.19 KJ/kg/oC
Calculation
Cng sut gia nhit : Q = m x Cp x (t2-t1)/ (t/3600) Q 4 kw/h

Cng sut hi truyn nhit lm nng nc

Nhit ban u t1 22 o
C
Nhit dung ring ca nc CP 4.19 KJ/kg/ C
o

Nhit lng thi im ban u h1 92.2 KJ/kg

Nhit cui t2 90 o
C
Nhit lng thi im cui h2 377.1 KJ/kg
Tng s enthalpy steam cp hg 2733.9 KJ/kg tra bng hi steam 2.6bar
Calculation
Cng sut steam gia nhit : ms = m(h2-h1)/hg-h2 ms 6 kg/h