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Contents
Overall objective of the course 3 Assessment 47
Competencies gained after completion for the course 3 Module 1: Operate Single Knit Machine 47
Knowledge proficiency detail 4 Module 2:Repair yarn related faults at single knit machine 51
Job Opportunities available immediately and in future 4 Module 3:Operate Circular Double Knit Machine 53
Entry Requirement 4 Module 4:Repair yarn related faults at Double Knit Machine 57
Minimum qualification of trainer 4 Module 5:Operate V-Bed Flat Knit Machine 59
Medium of instruction 5 Module 6:Repair yarn-related faults at V-Bed Flat Knit 63
Timeframe of assessment 5 Module 7:Check the faults in fabric 65
Curriculum for Knitting Machine Operator 6 Module 8:Develop professionalism 67
Module 1: Operate Single Knit Machine 13 Module 9: Observe occupational health and safety practices 68
Module 2:Repair yarn related faults at single knit machine 19 Module 10: Communicate with co-workers 69
Module 3:Operate Circular Double Knit Machine 21 Module 11: Work in a team 70
Module 4:Repair yarn related faults at Double Knit Machine 27 Module 12: Manage time 72
Module 5:Operate V-Bed Flat Knit Machine 29 List of Machinery/Equipment/Tools 73
Module 6:Repair yarn-related faults at V-Bed Flat Knit 35 List of Consumable Material 75
Module 7:Check the faults in fabric 37 Reference Material 76
Module 8:Develop professionalism 40
Module 9: Observe occupational health and safety practices 41
Module 10: Communicate with co-workers 42
Module 11: Work in a team 43
Module 12: Manage time 45
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Overall objective of the Course
The objectives of this course are to:
Acquire the operating skill and knowledge of Knitting Machine Operator for single knit, double knit and V-Bed flat machine,
repair and maintenance of minor faults and remedies.
Qualitative production of fabric.
Produce skilled manpower for Hosiery Industry in the field of Industrial Knitting Machine Operator.
Improve the Level of skill of workers in industry and increase the economic potential of the country.
Provide industry with workers whose scope with job knowledge and skills are identified.
Assist in human resources development by providing precise and assessed countrys skilled manpower quantitatively as well
as qualitatively.
Provide technical and vocational training basis which reflects the requirements of industry.
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Knowledge Proficiency Details
On successful completion of course, the trainees must have acquired the following knowledge & skills:
Market awareness
Quality Standards
Fabric knitting Structures
Concepts of time and motion study
Fabric structure graphs
Fabric order details
Concepts of Time and Motion Study
After completion of the training, candidates can find the employment opportunities in the following disciplines.
Machine Operator
Sr. Operator
Supervisor
Assistant Knitting Master
Knitting Master
Entry Requirement
Intermediate
2- Years Certificate 3- Years Industrial cum training experience. 6 month Certificate in Industrial knitting machine operator Course.
OR
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Medium of Instruction
English/Urdu
Timeframe of assessment
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Overview about the program Curriculum for Knitting Machine Operator
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LU-13 Overhaul machine
Module 2:
Repair yarn related
LU-1 Fix press-offs of fabric
faults at single knit
machine LU-2 Rethread Incorrectly-positioned yarns
10 45 55
This module develops LU-3 Join broken yarns or new ends
competency to repair yarn
related faults at single knit LU-4 Reset machine for restart
machine
LU-1 Carry out minor maintenance, cleaning
etc
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LU-11 Clean yarn paths, eyelets, knitting
heads
Module 4:
Repair yarn related
faults at Circular LU-1 Fix press-offs of fabric
Double Knit Machine
LU-2 Rethread Incorrectly-positioned yarns
10 40 50
Aim:
LU-3 Join broken yarns or new ends
This module develops
competency to repair yarn LU-4 Reset machine for restart
related faults at double
knit machine
LU-1 Carry out minor maintenance, cleaning
etc
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LU-8 Remove production from machines
Module 6:
Repair yarn-related
faults at V-Bed Flat Knit LU-1 Fix press-offs of fabric
Machine
LU-2 Rethread Incorrectly-positioned yarns
10 40 50
Aim:
LU-3 Join broken yarns or new ends
This module develops
competency to repair yarn LU-4 Reset machine for restart
related faults at V-Bed flat
knit machine.
LU-1 Check Knitting hole
Module 7:
LU-2 Check yarn break
Check the faults in
fabric LU-3 Check Needle Break
5 45 50
Aim: LU-4 Check needle line because of needle
This module develops problem
competency to analyse
fabric structure faults. LU-5 Check Sinker Line
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LU-7 Check stains on fabric
Module 8:
Develop LU-1 Participate in Training
professionalism
LU-2 Interact with colleagues
Aim: 10 10 20
This module develops LU-3 Consult with experts
competency to work
professionally at
LU-4 Participate in skill test/ competition
workplace
Module 10:
Communicate with co- LU-1 Adopt effective Communication and
workers behaviour with co-workers
Aim:
LU-2 Interpret work related instructions 10 10 20
This module develops
correctly
competency to
communicate with co- LU-3 Produce reports and prepare work
workers effectively related documents in a proper for
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LU-1 Perform duties and responsibilities in a
positive manner to promote cooperation and
good relationship
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time management
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Industrial knitting Machine Mechanic Curriculum Contents
Module 1 Title: Operate single knit machine
Objective of the Module: To get understanding of operating single knit machine.
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Knowledge of
maintenance and
Understand the cleaning
minor/general cleaning requirement of
LU-1 and maintenance machine along Single knit machine
Carry out minor requirements of machine with needed Machine manual
12 Workshop/workplace
maintenance, with cloth, brush etc. equipments Needed tools
cleaning etc Cleaning material
Able to clean and maintain Ability for minor
the machine maintenance and
cleaning of
machine
Knowledge of
function of parts
Understand functions of
i.e. creel, IRO,
LU-2 parts i.e., CAM and GSM
needle, CAM,
Adjust parts of adjusters for required Single knit machine
thread feed wheel,
production. Machine manual
machine i.e. CAM sinker etc 12
Needed tools
Workshop/workplace
& GSM Able to adjust parts creel,
Ability to adjust
IRO, needle, CAM, thread
parts i.e. creel,
feed wheel, sinker etc
IRO, needle,
CAM, thread feed
wheel, sinker etc
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Knowledge of the
Understand the function
functions and
and placement of thread
placement of
LU-3 in creels and technique of Single knit machine
thread into creel
joining the thread ends Machine manual
Yarns are creeled by join the ends 12 Workshop/workplace
Needed tools
and ends join Able to place the yarn in Yarn
Ability to place
creel by joining the thread
yarns creel and
ends
ends are joined.
Knowledge of
machine on off
Understand the machine techniques by
on and off button by closing the
LU-5 checking that all security security doors. Single knit machine
doors are closed. Machine manual
Operate knitting 12 Workshop/workplace
Ability to operate Needed tools
Machines. Able to operate knit knitting machine
machine by closing the by closing all
security doors security doors
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Knowledge of the
reasons of
production faults
Understand the production
i.e. needle break,
faults i.e. needle break,
yarn break, sinker,
LU-6 thread break, sinkers,
feeder etc Single knit machine
feeders etc
Monitor Machine manual
12 Workshop/workplace
production for Ability to Needed tools
Demonstrate the
faults, and demonstrate Register
monitoring of production
variations monitoring of
for faults and record
production for
variation to match the
detection of faults
quality requirement
and variation and
their correction.
Knowledge of
importance of
machine
operations and
Understand the
make adjustments
LU-7 importance of machine
to t the required
Monitor machine operations and make Single knit machine
quality of fabric
adjustments as needed Machine manual
for continuous 12 Workshop/workplace
Needed tools
functioning of all Ability to
Able to monitor the
systems demonstrate the
machine operation for
monitoring of
quality oriented production
machine for
continues
functioning of all
systems
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Demonstrate to remove form of rolls.
the production from
machine Ability to
demonstrate
removal of
production from
machine as per
the requirement.
Knowledge of the
process of
Understand the
recoding of
importance of recording
production on
the information for smooth
manual register or
production outputs
in computer.
LU-9
Able to record information Single knit machine
Document Abi.ity to 12 Workshop/workplace
e.g. fabric weight , Record register
production operator name, machine
demonstrate
recording of
number, date , shift (A or
production
B), customer name, on
information i.e.
manual register as well as
fabric weight,
on computer
operator name,
machine number
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machine by
checking oil
cylinder oil pipes,
sinkers oil pipes
Knowledge of
importance of
cleaning of
Understand the machine parts i.e.
importance and yarn path, eyelets,
techniques of cleaning of knitting heads etc
LU-11 yarn paths, eyelets, to get required Single knit machine
Clean yarn paths, knitting heads etc quality production. Machine manual
12 Workshop/workplace
eyelets, knitting Needed tools
heads Demonstrate cleaning of Ability to Cleaning material
machine parts i.e. yarn demonstrate the
path , eyelets, knitting cleaning of
heads etc machine parts i.e.
yarn paths,
eyelets, knitting
heads etc.
Knowledge of
requirement of the
clean work
Understand the environment
importance of cleaning of before and after
the work environment the production for
LU-12 before and after the qualitative Single knit machine
production production Machine manual
Clean working 12
Needed tools
Workshop/workplace
environment Demonstrate the cleaning Ability to Cleaning material
of work environment demonstrate the
before and after the cleaning of work
production environment to get
the required
quality of
production.
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Knowledge of the
techniques of
Understand the overhauling
techniques of overhauling process of
of machine after machine with the
production with required required Single knit machine
LU-13 tools and equipments. equipment Machine manual
12 Workshop/workplace
Overhaul machine Needed tools
Be able to understand the Ability to Cleaning material
Overhauling of the demonstrate the
machine for uninterrupted overhauling of
and smooth production machine with
needed tool and
equipments
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Module 2 Title: Repair yarn related faults at single knit machine
Objective of the Module: To understand yarn related faults during production at single knit machine.
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Knowledge of
reason of press-
offs of fabric
Understand the reason of during the fabric
press-offs of fabric manufacturing
Single knit machine
LU-1 process
Thread
Fix press-offs of Able to fix press-off offs of 13
Needed tools
Workshop/workplace
fabric fabric by running the Ability to fix the
thread into the missing press-offs of fabric
needles by checking and
rethreading the
thread into the
needles
Knowledge of the
correct path of
yarn from thread
Understand the path of
cone to needle.
LU-2 yarn starting from creel
Single knit machine
through arrow to needle.
Rethread Ability to yarn
13 Workshop/workplace
Incorrectly- demonstrate Needed tools
Able to rethread
positioned yarns rethreading of the
incorrectly positioned
incorrectly
yarns from cone to needle
positioned yarn by
identifying the
problem and then
its correction
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Understand the reason of Knowledge of the
broken yarn and joining of reasons of reason
running yarn or new yarn of broken yarn.
LU-3 Single knit machine
ends for production.
yarn
Join broken yarns Ability to 13 Workshop/workplace
Needed tools
or new ends Able to join the broken demonstrate
yarn as well as the news joining of the yarn
ends of yarn for continues broken as well as
production new yarn
Knowledge of the
importance of
Understanding the
resetting of
importance of resetting of
machine for new Single knit machine
LU-4 machine for new orders
orders. Yarn
Reset machine for Able to understand the
13 Needed tools Workshop/workplace
restart Ability to Cleaning material
resetting of machine for
demonstrate the
production process of new
resetting of
orders
machine for new
orders.
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Module 3 Title: Operate Circular Double Knit Machine
Objective of the Module: To learn how to operate circular double knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Knowledge of
maintenance and
cleaning
Understand the requirement of Circular Double Knit
minor/general cleaning machine along Machine
LU-1 and maintenance with needed
Carry out minor requirements of machine equipments Machine manual
12 Workshop/workplace
maintenance, with cloth, brush etc.
cleaning etc Ability to Needed tools
Able to clean and maintain demonstrate minor
the machine maintenance and Cleaning material
cleaning of
machine
Knowledge parts
functions i.e. creel,
Understand functions of
IRO, needle, Circular Double Knit
parts i.e., CAM and GSM
CAM, thread feed Machine
LU-2 adjusters for required
wheel, sinker etc
production.
Adjust parts of 12 Machine manual Workshop/workplace
machine Ability to
Able to adjust parts creel,
demonstrate Needed tools
IRO, needle, CAM, thread
adjustment of
feed wheel, sinker etc
parts i.e. creel,
IRO, needle,
CAM, thread feed
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wheel, sinker etc
Knowledge of the
functions and
Understand the function placement of
Circular Double Knit
and placement of thread thread into creel
Machine
LU-3 in creels and technique of by join the ends
joining the thread ends
Yarns are creeled 12 Machine manual Workshop/workplace
Ability to
and ends join Able to place the yarn in demonstrate that
Needed tools
creel by joining the thread yarns are creeled
ends and ends are
Yarn
joined.
Knowledge of
Understand the yarn paths
correct yarn path
from bobbin to needles
from bobbin to Circular Double Knit
through arrow head and
LU-4 needle through Machine
other yarn paths with
Yarns are run arrow heads with
correct tension
correct tension Machine manual
through correct 12 Workshop/workplace
yarn paths at Demonstrate correct yarn
Ability to Needed tools
operating tensions paths by passing through
demonstrate
correct yarn paths from
feeding of correct Yarn
bobbin to needle with
yarn from with
correct tension
required tension.
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closing all security
doors
Knowledge of
reasons of
Understand the production production faults
faults i.e. needle break, i.e. needle break, Circular Double Knit
LU-6 thread break, sinkers, yarn break, sinker, Machine
Monitor feeders etc feeder etc
Machine manual
production for 12 Workshop/workplace
Demonstrate the Ability to
faults, and monitoring of production demonstrate Needed tools
variations for faults and record monitor of
variation to match the production for Register
quality requirement detection of faults
and variation and
their correction.
Knowledge of
importance of
machine
operations and
Understand the
make adjustments Circular Double Knit
LU-7 importance of machine
to t the required Machine
Monitor machine operations and make
quality of fabric
adjustments as needed
for continuous 12 Machine manual Workshop/workplace
functioning of all Ability to
Able to monitor the
systems demonstrate the Needed tools
machine operation for
monitoring of
quality oriented production
machine for
continues
functioning of all
systems
23 | P a g e
machines of fabric in the
Demonstrate to remove form of rolls. Needed tools
the production from
machine Ability to Rolls
demonstrate
removal of
production from
machine as per
the requirement.
Knowledge of
process of
Understand the
recoding of
importance of recording
production on
the information for smooth
manual register or
production outputs
in computer.
LU-9 Circular Double Knit
Able to record information Machine
Document Ability to 12 Workshop/workplace
e.g. fabric weight ,
production operator name, machine
demonstrate
Record register
recording of
number, date , shift (A or
production
B), customer name, on
information i.e.
manual register as well as
fabric weight,
on computer
operator name,
machine number
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smooth running of
machine by
checking oil
cylinder, oil pipes,
sinker oil pipes
etc.
Knowledge of
importance of
cleaning of
Understand the machine parts i.e.
importance and yarn path, eyelets, Circular Double Knit
techniques of cleaning of knitting heads etc Machine
LU-11 yarn paths, eyelets, to get required
Clean yarn paths, knitting heads etc quality production. Machine manual
12 Workshop/workplace
eyelets, knitting
heads Demonstrate cleaning of Ability to Needed tools
machine parts i.e. yarn demonstrate the
path , eyelets, knitting cleaning of Cleaning material
heads etc machine parts i.e.
yarn paths,
eyelets, knitting
heads etc.
Knowledge of
importance and
Understand the
requirement of the
importance of cleaning of Circular Double Knit
clean work
the work environment Machine
environment
LU-12 before and after the
before and after
production Machine manual
Clean working the production for 12 Workshop/workplace
environment qualitative
Demonstrate the cleaning Needed tools
production
of work environment
before and after the Cleaning material
Ability to
production
demonstrate the
cleaning of work
environment to get
25 | P a g e
the required
quality of
production.
Knowledge of
techniques of
Understand the overhauling
techniques of overhauling process of Circular Double Knit
of machine after machine with the Machine
production with required required
LU-13 tools and equipments. equipment Machine manual
12 Workshop/workplace
Overhaul machine
Be able to understand the Ability to Needed tools
Overhauling of the demonstrate the
machine for uninterrupted overhauling of Cleaning material
and smooth production machine with
needed tool and
equipments
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Module 4 Title: Repair yarn related faults at Circular Double Knit Machine
Objective of the Module: To get the knowledge of repairing yarn related faults at circular double knit machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Knowledge of
reason of press-
offs of fabric
during the fabric
Understand the reason of Circular Double Knit
manufacturing
press-offs of fabric Machine
LU-1 process
Fix press-offs of Able to fix press-off offs of 13 Thread Workshop/workplace
fabric by running the Ability to
fabric demonstrate to fix
thread into the missing Needed tools
the press-offs of
needles
fabric by checking
and rethreading
the thread into the
needles
Knowledge of the
correct path of
yarn from thread
Understand the path of Circular Double Knit
cone to needle.
LU-2 yarn starting from creel Machine
through IRO to needle.
Rethread Ability to
13 yarn Workshop/workplace
Incorrectly- Able to rethread
demonstrate
positioned yarns rethreading of the
incorrectly positioned Needed tools
incorrectly
yarns from cone to needle
positioned yarn by
identifying the
problem and then
its correction
27 | P a g e
Understand the reason of Knowledge of
broken yarn and joining of reason of broken
Circular Double Knit
running yarn or new yarn yarn.
LU-3 Machine
ends for production.
Join broken yarns Ability to 13
yarn
Workshop/workplace
or new ends Able to join the broken demonstrate
Needed tools
yarn as well as the new joining of the yarn
ends of yarn for continues broken as well as
production new
Knowledge of
importance of Circular Double Knit
Understanding the
resetting of Machine
importance of resetting of
machine for new
LU-4 machine for new orders
orders. Yarn
Reset machine for 13 Workshop/workplace
Able to understand the
restart Ability to Needed tools
resetting of machine for
demonstrate the
production process of new
resetting of Cleaning material
orders
machine for new
orders.
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Module 5 Title: Operate V-Bed Flat Knit machine
Objective of the Module: To get knowledge of operating V-Bed Flat Knit machine
Duration: 150 hours Theory: 10 hours Practice: 140 hours
Knowledge of
maintenance and
cleaning
Understand the requirement of V-Bed Flat Knit
minor/general cleaning machine along machine
LU-1 and maintenance with needed
Carry out minor requirements of machine equipments Machine manual
12 Workshop/workplace
maintenance, with cloth, brush etc.
cleaning etc Ability to Needed tools
Able to clean and maintain demonstrate
the machine minor Cleaning material
maintenance and
cleaning of
machine
Knowledge of
function of parts
Understand functions of
i.e. creel, IRO, V-Bed Flat Knit
parts i.e., CAM and GSM
needle, CAM, machine
LU-2 adjusters for required
thread feed wheel,
production.
Adjust parts of sinker etc 12 Machine manual Workshop/workplace
machine Able to adjust parts creel,
Ability to Needed tools
IRO, needle, CAM, thread
Demonstrate
feed wheel, etc
adjustment of
parts i.e. creel,
arrow, needle,
29 | P a g e
CAM, thread feed
wheel, sinker etc
Knowledge of
functions and
Understand the function V-Bed Flat Knit
placement of
and placement of thread machine
thread into creel
LU-3 in creels and technique of
by join the ends
joining the thread ends Machine manual
Yarns are creeled 12 Workshop/workplace
and ends join Ability to
Able to place the yarn in Needed tools
demonstrate that
creel by joining the thread
yarns are creeled
ends Yarn
and ends are
joined.
Knowledge of
Understand the yarn paths
correct yarn path
from bobbin to needles
from bobbin to V-Bed Flat Knit
through arrow head and
LU-4 needle through machine
other yarn paths with
Yarns are run arrow heads with
correct tension
correct tension Machine manual
through correct 12 Workshop/workplace
yarn paths at Demonstrate correct yarn
Ability to Needed tools
operating tensions paths by passing through
demonstrate
correct yarn paths from
feeding of correct Yarn
bobbin to needle with
yarn from with
correct tension
required tension.
30 | P a g e
by closing all
security covers.
Knowledge of
reasons of
Understand the production production faults
faults i.e. needle break, i.e. needle break, V-Bed Flat Knit
thread break, sinkers, yarn break, machine
LU-6 feeders etc feeder etc
Monitor production Machine manual
12 Workshop/workplace
for faults, and Demonstrate the Ability to
variations monitoring of production Demonstrate Needed tools
for faults and record monitor of
variation to match the production for Register
quality requirement detection of faults
and variation and
their correction.
Knowledge of
importance of
machine
operations and
Understand the
make adjustments
LU-7 importance of machine V-Bed Flat Knit
to t the required
Monitor machine operations and make machine
quality of fabric
adjustments as needed
for continuous 12
Machine manual
Workshop/workplace
functioning of all Ability to
Able to monitor the
systems Demonstrate the
machine operation for Needed tools
monitoring of
quality oriented production
machine for
continues
functioning of all
systems
31 | P a g e
Understand that how to machine to Machine manual
LU-8 stop machine and remove remove production
Remove the production from of fabric. Needed tools
production from machine
machines Ability to Rolls
Demonstrate to remove demonstrate
the production from removal of
machine production from
machine as per
the requirement.
Knowledge of the
process of
Understand the
recoding of
importance of recording
production on
the information for smooth
manual register or
production outputs
in computer.
LU-9 V-Bed Flat Knit
Able to record information machine
Document Ability to 12 Workshop/workplace
e.g. fabric weight ,
production operator name, machine
Demonstrate
Record register
recording of
number, date , shift (A or
production
B), customer name, on
information i.e.
manual register as well as
fabric weight,
on computer
operator name,
machine number
32 | P a g e
machine
lubrication for
smooth running of
machine by
checking oil cylin
etc.
Knowledge of
importance of
cleaning of
Understand the machine parts i.e.
importance and yarn path, eyelets, V-Bed Flat Knit
techniques of cleaning of knitting heads etc machine
LU-11 yarn paths, eyelets, to get required
Clean yarn paths, knitting heads etc quality production. Machine manual
12 Workshop/workplace
eyelets, knitting
heads Demonstrate cleaning of Ability to Needed tools
machine parts i.e. yarn demonstrate the
path , eyelets, knitting cleaning of Cleaning material
heads etc machine parts i.e.
yarn paths,
eyelets, knitting
heads etc.
Knowledge of
importance and
Understand the
requirement of the
importance of cleaning of V-Bed Flat Knit
clean work
the work environment machine
environment
LU-12 before and after the
before and after
production Machine manual
Clean working the production for 12 Workshop/workplace
environment qualitative
Demonstrate the cleaning Needed tools
production
of work environment
before and after the Cleaning material
Ability to
production
demonstrate the
cleaning of work
environment to get
33 | P a g e
the required
quality of
production.
Knowledge of
techniques of
Understand the
overhauling
techniques of overhauling V-Bed Flat Knit
process of
of machine after machine
machine with the
production with required
required
LU-13 tools and equipments. Machine manual
equipment 12 Workshop/workplace
Overhaul machine
Be able to understand the Needed tools
Ability to
Overhauling of the
Demonstrate the
machine for uninterrupted Cleaning material
overhauling of
and smooth production
machine with
needed tool and
equipments
34 | P a g e
Module 6 Title: Repair yarn related faults at V-Bed Flat Knit Machine
Objective of the Module: To get the knowledge repairing yarn related faults at V-Bed Flat Knit Machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
Knowledge of the
reason of press-
offs of fabric
during the fabric
Understand the reason
manufacturing
of press-offs of fabric
LU-1 process V-Bed Flat Knit machine
Thread
Fix press-offs of Able to fix press-off of 13 Workshop/workplace
Ability to Needed tools
fabric fabric by running the
Demonstrate to fix
thread into the missing
the press-offs of
needles
fabric by checking
and rethreading
the thread into the
needles
Knowledge of
the correct path of
Understand the path of
yarn from thread
yarn starting from creel
LU-2 cone to needle.
through IRO to needle. V-Bed Flat Knit machine
Rethread yarn
Ability to 13 Workshop/workplace
Incorrectly- Able to rethread Needed tools
Demonstrate
positioned yarns incorrectly positioned
rethreading of the
yarns from cone to
incorrectly
needle
positioned yarn by
identifying the
problem and then
35 | P a g e
its correction
Knowledge of the
Understanding the importance of
importance of resetting resetting of
of machine for new machine for new V-Bed Flat Knit machine
LU-4 orders orders. Yarn
Reset machine 13 Needed tools Workshop/workplace
for restart Able to understand the Ability to Cleaning material
resetting of machine for demonstrate the
production process of resetting of
new orders machine for new
orders.
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Module 7 Title: Check the faults in fabric
Objective of the Module: To get the knowledge of analyzing fabric structure
Duration: 50 hours Theory: 05 hours Practice: 45 hours
Knowledge of the
causes of yarn
break i.e. needle
Understand the causes
problem, thread
the yarn break because of
tightness or
needle, tight thread or any
looseness or nay
other reason. Fabric
LU-2 other cause.
7 Workshop/workplace
Check yarn break Able to check the yarn Needed tool
Ability to
break problem its impact
Demonstrate the
on fabric and its
checking of yarn
rectification
break and its
rectification for
smooth production
37 | P a g e
Break replacement causes of needle Needed tool
break and its
Able to replace the needle replacement
if required
Ability to
Demonstrating
checking of needle
break and its
replacement
procedure.
Knowledge of
checking of the
needle line
Understand the reason of
because of needle
needle line because of
LU-4 problem.
needle problem
Fabric
Check needle line Ability to 7
because of needle Demonstrate checking of
demonstrate the Needed tool
the needle line by
problem checking of the
analyzing the needle
needle line
problem
because of the
needle problem.
Knowledge of the
checking of the
Understand to check the
collar size.
collar size and its impact
Collar
LU-5 after finishing.
Ability to 7
Check Collar Size Needed tool
Demonstrate
Able to check and rectify
checking and
the problem
rectification of the
problem.
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Check oil line leakage of oil reason of oil line Needed tool
of fabric and
Able to check and correct highlight any
the oil line problem leakage spot
Ability to
Demonstrate
checking of the oil
line and its
correction by
stopping the
leakage
Knowledge of the
checking of the oil
stain on fabric and
Understand the reason of its solution
LU-7 the oil stain on fabric
Fabric
Ability to
Check stains on Able to understand the oil
7 Needed Perclon
Demonstrate the
fabric Needed tool
stain problem and its checking and
solution identifying the oil
stain and its
corrective solution
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Module 8 Title: Develop professionalism
Objective of the Module: To be able to adopt professional approach while working in a factory
Duration: 20 hours Theory: 10 hours Practice: 10 hours
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Explain
Understand the
importance and
importance of training
LU-1 Participate in advantages of
5 Classroom
Training getting technical
Able and motivated to
and professional
participate in training
trainings
Explain and
Understand the social
demonstrate
norms in a factory Handouts
effective
LU-2 Interact with communication 5 Classroom
colleagues Able to interact with Case studies
skills and
colleagues effectively and
interaction with
constructively
colleagues Role play
script
Explain how to
LU-3 Consult with Able to take guidance take guidance
5 Activity Classroom
experts from experts / seniors from sheets
experts/seniors
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Explain and
LU-1 Observe Understand and apply the demonstrate
health, safety and principles of occupational occupation, health
6.25 Classroom
security related health and safety and safety
procedures practices in a company practices working
at a station
LU-2 Follow Explain and
workplace health Recognize and explain demonstrate
safety and workplace health safety workplace health, 6.25 Handouts Classroom
security and security requirements safety and security
requirements requirement Case studies
LU-3 Follow
Role play
planning ,
script
organizing and
Understand planning and
safe work Explain about safe Activity
organizing the safe work 6.25 Classroom
techniques techniques
work techniques sheets
Identify and
evaluate
potential hazards
LU-4 Deal with Demonstrate to
Able to deal with the deal with the
hazardous or
hazardous or emergency hazardous or 6.25 Classroom
emergency situations when arise emergency
situations situations
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Explain about
LU-1 Understand the concept communication
Adopt effective of effective channels and its
Communication communication and importance for 6.66 Classroom
and behaviour conducive behavior with conducive
with co-workers co-workers behavior with co- Handouts
workers
Case studies
LU-2
Understand and Explain work Role play
Interpret work script
interpret work related related
related 6.66 Classroom
instructions accurately instruction
instructions Activity
as required correctly sheets
correctly
LU-3
Able to produce reports
Produce reports Explain report
and required work
and prepare work writing skills as 6.66 Classroom
related documents as
related documents per requirements
per requirement
in a proper form
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LU-1
Perform duties
and Explain job
Understand the job duties
description form
responsibilities in and responsibilities so as
and its link with 4.16 Classroom
a positive manner to cooperate with co-
co-workers for
to promote workers effectively
good relationship.
cooperation and
good relationship
LU-2 Understand the problem
Seek assistance solving and conflict
from co-workers Explain problem
resolution techniques
solving and
when difficulties 4.16 Classroom
conflict resolution
arise and solve Able to seek assistance
techniques
through from peers in difficulties
for their solution Handouts
discussion
Case studies
LU-3 Understand the ethical
Respect difference and cultural norms with in Explain about Role play
in personal beliefs a factory ethical standards script
and values and social norms 4.16 Classroom
during all Able to respect beliefs and which working in a Activity
values of co-workers factory sheets
activities and
interactions which working
Explain
LU-5 importance of
Able to share correct
Share information sharing of
information while working 4.16 Classroom
related to group with group members
information and
members disadvantages of
incorrect
information
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LU-6 Explain
Provide support to responsibilities to
Be able to support the
support
achieve organizational objectives 4.16 Classroom
organizational
organizational for better results
objectives for
goals better results.
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LU-1
Manage time to Able to understand self
complete the management and time Explain time
management skills management and
assigned work 5 Classroom
self management
within the Able to management time skills
stipulated time as per the requirement
frame
Case studies
LU-3 Explain
Prioritize tasks in Able to prioritize the task importance and Role play
accordance with i.e. high, medium and low methods of task 5 script Classroom
the importance of priority tasks. prioritization at
the tasks work place Activity
sheets
Explain how to
LU-5 handle co-workers
with effective time
Handle the co- Able to handle co-workers
management for 5 Classroom
workers using by unsung effective time
better coordination
effective time management techniques
and productivity
management
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Industrial knitting Machine Operator Curriculum Assessment
Module 1 Title: Operate single knit machine
Objective of the Module: To get understanding of operating single knit machine.
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Duration: 150 hours Theory: 10 hours Practice: 140 hours
Trainee will:
M1-LU-2
Adjust parts of Explain function of parts i.e. creel,
IRO, needle, CAM, thread feed
machine i.e. CAM wheel, sinker etc
& GSM Demonstrate adjustment of parts
i.e. creel, IRO, needle, CAM, thread
feed wheel, sinker etc
Trainee will:
M1-LU-3
Explain the functions and placement
Yarns are
of thread into creel by join the ends
creeled and ends
Demonstrate that yarns are creeled
join and ends are joined.
M1-LU-4
Yarns are run Trainee will:
through correct
yarn paths at Explain correct yarn path from
operating bobbin to needle through arrow
tensions heads with correct tension
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Demonstrate feeding of correct yarn
from with required tension.
Trainee will:
Trainee will:
M1-LU-6
Monitor Explain the reasons of production
faults i.e. needle break, yarn break,
production for
sinker, feeder etc
faults, and Demonstrate monitor of production
variations for detection of faults and variation
and their correction.
Trainee will:
M1-LU-7
Monitor machine Explain the importance of machine
operations and make adjustments
for continuous to t the required quality of fabric
functioning of all Demonstrate the monitoring of
systems machine for continues functioning of
all systems
M1-LU-8
Trainee will:
Remove
production from Explain that how to stop machine to
machines remove production of fabric in the
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form of rolls.
Demonstrate removal of production
from machine as per the
requirement.
Trainee will:
Trainee will:
Trainee will:
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Clean working
environment Explain the importance and
requirement of the clean work
environment before and after the
production for qualitative production
Demonstrate the cleaning of work
environment to get the required
quality of production.
Trainee will:
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Learning Theory Workplace Recommended Formative Assessment Recommended Scheduled
Unit Days/hours Days/hours Methodology Dates
Trainee will:
Trainee will:
M2-LU-4
Explain the importance of resetting
Fix press-offs of of machine for new orders.
fabric Demonstrate the resetting of
machine for new orders.
M2-LU-5
Reset machine Trainee will:
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for restart
Explain the reason of press-offs of
fabric during the fabric
manufacturing process
Demonstrate to fix the press-offs of
fabric by checking and rethreading
the thread into the needles
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Learning Theory Workplace Recommended Formative Assessment Recommended Scheduled
Unit Days/hours Days/hours Methodology Dates
Trainee will:
Trainee will:
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Trainee will:
Trainee will:
M3-LU-6
Monitor Explain the reasons of production
faults i.e. needle break, yarn break,
production for sinker, feeder etc
faults, and Demonstrate monitor of production
variations for detection of faults and variation
and their correction.
Trainee will:
M3-LU-7
Monitor machine Explain the importance of machine
operations and make adjustments
for continuous to t the required quality of fabric
functioning of all Demonstrate the monitoring of
systems machine for continues functioning
of all systems
Trainee will:
M3-LU-8
Remove Explain that how to stop machine
production from to remove production of fabric in
machines the form of rolls.
Demonstrate removal of production
from machine as per the
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requirement.
Trainee will:
Trainee will:
Trainee will:
Trainee will:
M3-LU-12
Clean working
Explain the importance and
environment requirement of the clean work
environment before and after the
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production for qualitative
production
Demonstrate the cleaning of work
environment to get the required
quality of production.
Trainee will:
Module 4 Title: Repair yarn related faults at Circular Double Knit Machine
Objective of the Module: To get the knowledge of repairing yarn related faults at circular double knit machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
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Learning Theory Workplace Recommended Formative Assessment Recommended Scheduled
Unit Days/hours Days/hours Methodology Dates
Trainee will:
Trainee will:
M4-LU-3
Join broken yarns Explain the reason of broken yarn.
or new ends Demonstrate joining of the yarn
broken as well as new
Trainee will:
M4-LU-4
Fix press-offs of Explain the importance of resetting
fabric of machine for new orders.
Demonstrate the resetting of
machine for new orders.
M4-LU-5
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Reset machine for Trainee will:
restart
Explain the reason of press-offs of
fabric during the fabric
manufacturing process
Demonstrate to fix the press-offs of
fabric by checking and rethreading
the thread into the needles
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Learning Theory Workplace Recommended Formative Recommended Scheduled
Unit Days/hours Days/hours Assessment Methodology Dates
Trainee will:
Trainee will:
Trainee will:
M5-LU-4
Yarns are run Explain correct yarn path from
through correct yarn bobbin to needle through arrow
paths at operating heads with correct tension
tensions
Demonstrate feeding of correct
yarn from with required tension.
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Trainee will:
Trainee will:
Trainee will:
Trainee will:
M5-LU-8
Remove production
Explain that how to stop machine
from machines to remove production of fabric in
the form of rolls.
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Demonstrate removal of
production from machine as per
the requirement.
Trainee will:
Trainee will:
Trainee will:
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Explain the importance and
requirement of the clean work
environment before and after the
production for qualitative
production
Demonstrate the cleaning of
work environment to get the
required quality of production.
Trainee will:
Module 6 Title: Repair yarn related faults at V-Bed Flat Knit Machine
Objective of the Module: To get the knowledge repairing yarn related faults at V-Bed Flat Knit Machine
Duration: 50 hours Theory: 5 hours Practice: 45 hours
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Learning Theory Workplace Recommended Formative Assessment Recommended Scheduled
Unit Days/hours Days/hours Methodology Dates
Trainee will:
Trainee will:
M6-LU-3
Join broken yarns Explain the reason of broken yarn.
or new ends Demonstrate joining of the yarn
broken as well as new
Trainee will:
M6-LU-4
Explain the importance of resetting
Fix press-offs of
of machine for new orders.
fabric Demonstrate the resetting of
machine for new orders.
M6-LU-5
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Reset machine for Trainee will:
restart
Explain the reason of press-offs of
fabric during the fabric
manufacturing process
Demonstrate to fix the press-offs of
fabric by checking and rethreading
the thread into the needles
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Learning Theory Workplace Recommended Formative Assessment Recommended Scheduled
Unit Days/hours Days/hours Methodology Dates
Written test
Trainee will:
Trainee will:
M7-LU-3
Explain the causes of needle break
Check Needle
and its replacement
Break Demonstrating checking of needle
break and its replacement
procedure.
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Trainee will:
M7-LU-4
Explain checking of the needle line
Check needle line because of needle problem.
because of needle Demonstrate the checking of the
problem needle line because of the needle
problem.
Trainee will:
Trainee will:
Trainee will:
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Module 8 Title: Develop professionalism
Objective of the Module: To be able to adopt professional approach while working in a factory
Duration: 20 hours Theory: 10 hours Practice: 10 hours
Trainee will:
M8-LU-3 Consult
with experts Explain how to take guidance from
experts/seniors
Trainee will:
M8-LU-4
Participate in Explain the importance of
skill test/ evaluation by skill test/competition
competition for further training and development
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Module 9 Title: Observe occupational health and safety practices
Objective of the Module: To be able to adopt occupational health and safety practices
Duration: 25 hours Theory: 15 hours Practice: 10 hours
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Module 10 Title: Communicate with co-workers
Objective of the Module: To be able to communicate with co-workers effectively
Duration: 20 hours Theory: 10 hours Practice: 10 hours
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Module 11 Title: Work in a team
Objective of the Module: To be able to work in a team
Duration: 25 hours Theory: 15 hours Practice: 10 hours
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M11-LU-5 Trainee will:
Share information
Explain importance of sharing of
related to group information and disadvantages of
members incorrect information
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Module 12 Title: Manage time
Objective of the Module: To be able to manage time effectively
Duration: 25 hours Theory: 15 hours Practice: 10 hours
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List of Machinery/Equipment/Tools
(For a Class of 25 Students)
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Iron hammer
Brush
Nose plier
Cutter plier
7 Tension meter 1
8 GSM Cutter 1
9 GSM Scale 1
10 Chairs 25
11 Teacher Table 01
12 Teacher Chair 01
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List of Consumable Materials
(For a Class of 25 Students)
60 bags
1 Thread for single knit machine -----
(Per bag 24 cones)
60 bags
2 Thread for circular double knit machine -----
(Per bag 24 cones)
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Reference Material
2. Handouts for Occupational Health and Safety Standards, Communication Skill, Team work, professionalism and
time management.
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SCHEME OF STUDIES
Knitting Machine Operator
2 Module 2 10 45 55
4 Module 4 10 40 50
6 Module 6 10 40 50
7 Module 7 5 45 50
8 Module 8 10 10 20
9 Module 9 15 10 25
10 Module 10 10 10 20
11 Module 11 15 10 25
12 Module 12 15 10 25
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