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Malea Energy
Head Offices : Bukaka Industrial Estate
Jl. Raya Bekasi Cibinong Km 19.5, Cileungsi, Bogor 16820, Indonesia
Phone : (62-21) 823 2323
Branch Offices : Makassar
Jl. HOS Cokroaminoto No.27, Sulawesi Selatan, Indonesia
Phone : (62-411) 311 111
DESIGN CALCULATION
DEPART/AREA : INTAKE
PROJECT : PLTA MALEA STAGE-1 (2X45MW) AREA : INTAKE DOC.NO : CAL LH16-M04-D03-CA-001
LOCATION : MAKALE, TANA TORAJA TITLE : CALCULATION OF EMERGENCY GATE AT INTAKE REV : A PAGE : i OF i
CONTENTS
1. GENERAL ................................................................................................................................. 1
1.1 Project overview ................................................................................................................................. 1
1.2 Basic Information of the Gate ................................................................................................................................. 1
1.2.1 Design information ................................................................................................................................. 1
1.2.2 Structure specification ................................................................................................................................. 1
1.2.3 References ................................................................................................................................. 1
1.2.4 Design standards ................................................................................................................................. 1
1. GENERAL
1.1 Project overview
The Malea Hydropower Station is located on the Saddang River, at Central Sulawesi Province, in the east part
of the Republic of Indonesia, which is the first cascade hydropower station under the Cascade Hydropower
Planning of Saddang River. This station is constructed in low-weir and diversion type, with an installed capacity
of 2 45 MW for Phase I and planned 3 75 MW for Phase II.
The main hydroproject buildings of the head junction in the left right order are left-bank
gravity dam, fishway, release sluice, scouring sluice, water intake and right-bank gravity dam.
Headrace steel pipes, steel surge tank, penstock and ground powerhouse are connected to the water intake
downstream the Saddang River
The gate consists of a cover plate , main beam , the main wheel , vertical beam end , vertical stringers , rubber seals ,
steering roller side , lifting lugs and all the necessary components . To be considered in order threaded rod and lifting
equipment gate to make it straight and was able to lift weights , no changes due to the flow of water , so that no
vibration occurs or Other forms of phenomena . On the horizontal main beams must be provided holes to drain the
water . Sealing with welding can be performed when needed to the density of the water leak .
1.2.3 References
(1) General Layout of head complex, (MHP-BD-HC-1-01-01) ;
(2) Upstream view of dam, (MHP-BD-HC-1-01-02) ;
(3) Typecal section of , (MHP-BD-HC-1-01-03).
Where,
Ky : is the bending stress coefficient at the middle point of the long edge of thin elasto-plastic
bearing skinplate, which is selected as per Table G1 in Appendix G of the gate design specification
q : the hydraulic pressure intensity at the center of skinplate calculation grid (MPa)
, b : the lengths of the short edge and the long edge of skinplate calculation grid, which is counting from
the attachment weld between the skinplate and the main (secondary) girder (mm).
: elastoplasticity adjustment coefficient
( when b/a > 3 1.4 b/a 3 = 1.5 )
[] : the bending allowable stress of steel.
Used Material : Q235 = 230 MPa
Computation sheet for the preliminarily estimated and reduced stresses of the skinplate
(No. from bottom to top):
26.01 N/mm
l
A B C D E F G
Position of the neutral axis (to the leading edge of the skinplate):
Y1 = = 32.15 mm
Y2 = + h - y1 = 137.98 mm
4
Ix = = 19532607.86 mm
S0 = = 147794.75 mm3
Reduced stress:
2 2 safe
zh = 2 + 3 = 29.88 MPa
[ ] = 1.1 x = 176.00 MPa
f max = = 0.04 mm
f max / l = 0.0000394 mm
5.2 Check The Top Main Girder Of The Gate Leaf At Bottom Section
(1) Calculation of internal force
Diagram of the force on the main girder:
400 9
11 300
Detail of the cross section of main girder is shown in the figure below, and its
parameters are listed in the table below:
2
Lenght Width A y' Ay' y Ay
Item
(mm) (mm) (mm2) (mm) (mm3) (mm) (mm4)
Skin plate 516.00 9 4644 4.50 20898 -148.08 101832220.1
Leading flange 300 11 3300 14.50 47850 -138.08 62918114.59
Web 400 9 3600 220.00 792000 67.42 16363627.34
Rear flange 300 11 3300 425.50 1404150 272.92 245801518.9
14844 2264898 426915480.9
Position of the neutral axis (to the leading edge of the skinplate):
y1 = Ay' / A = 152.58 mm
y2 = t1 + t2 + h0 + t4 = 278.42 mm
Cross sectional moment of inertia to Axis x:
Ix = = 475013377.92 mm4
Reduced stress:
2 2 safe
zh = 2 + 3 = 182.85 MPa
[ ] = 1.1 x = 242.00 MPa
The strength meets requirements
f max = = 10.88 mm
f max / l = 0.0017950 mm
Allowable deflection ; [f] = l / 500 = 12.12 mm OK
my = = 94.31 MPa
Local bending stress of skinplate grid along the axis of main (secondary) girder:
mx = = 28.29 MPa
Overall bending stress of the upper flange of main (secondary) girder corresponding
to the skinplate checking calculation point:
ox = = 8.49 MPa
Reduced stress of skinplate:
= 86.13 MPa OK
= 0.34 MPa
240
90 60
40
The 451 kN, Fixed wire rope hoist is used, one gantry for one gate, which meets the requirements.