22A-1 MANUAL TRANSMISSION - Thong tin tong quat

THONG TIN TONG QUAT

Cac muc Cac thon g so ky thuat

Kieu hop so R5M21-A
Loai 5 toc o, so san
Ty so So 1 4.330
So 2 2.355
So 3 1.509
So 4 1.000
So 5 0.833
So lui 4.143
Ty so truyen cua ban h ran g on g ho toc o (speedometer gear) 30/8
(dan on g / b on g)
 MANUAL TRANSMISSION - Dau m boi trn/ Chat lam kn/ Bao dng tren xe 22A-2

DAU M BOI TRN

Hang muc Dau m quy nh So lng l

Dau hop so Loai dau banh rang Hypoid SAE 75W-90, 75W-85W hoac 80W 2.3
tng ng vi API GL-4

CHAT LAM KN

S o h an g m uc C h at lam kn q uy n h N h an xet
G ioan g can ieu kh ien L o ai ch at so 3 M A T D 8 6 6 3 h o ac tn g n g C h at lam kn b an kh o
B u lon g b at can ieu kh ien so L o ai ch at lam kn cua ren kh o a 3 M so 4 1 7 0 L o ai ch at lam kn A n aerobic
(C ontrol lever assem b ly h o ac tn g n g
m ountin g b o lt)

BAO DNG TREN XE

KIEM TRA DAU HOP SO

Lo o dau
au hop so
1. Thao ai oc lo o dau
2. Mc dau se phan thap hn cua lo o dau
3. Kiem tra dau hop so khong d va co o nht phu hp
4. Xiet chat ai oc lo o dau en lc xiet quy nh
Lc xiet: 32 Nm

THAY DAU HOP SO

1. Thao filler plug

2. Thao drain plug va xa dau ra
3. Xiet chat drain plug en lc xiet quy nh
Lc xiet: 32Nm
4. o dau quy nh vao cho en khi mc en phan di cua lo o
dau
Dau hop so quy nh:
Dau hop so banh rang Hypoid SAE 75W-90, 75W-85W
hoac 80W tng ng vi API GL-4
So lng; 2.3 L
5. Xiet chat ai oc o dau en lc xiet quy nh
Lc xiet: 32 Nm
22A-3 MANUAL TRANSMISSION - ieu khien Transmission

TRANSMISSION CONTROL
THAO VA LAP

Thao tac trc khi thao Thao tac sau khi lap
Thao tam che san xe (Tham khao phan 52A) Kiem tra s hoat ong cua transmission control lever va
Di chuyen control lever sang v tr so N s di chuyen theo tng hng v tr.
Lap tam che san (Tham khao phan 52A)

Bu long bat gi control lever

Boi chat lam kn vao ca

hai be mat gasket Chat dnh:
Chat lam kn: Chat lam kn ren 3M So 4170
hoac tng ng
3M ATD So 8663 hoac tng ng
00004939

Cac bc thao
1. Control lever knob 5. Control lever bushing
uBt 2. Retainer plate 6. Gasket
uAt 3. Dust cover 7. Stopping plate
4. Control lever assembly 8. Control lever
 MANUAL TRANSMISSION - ieu khien Transmission 22A-4
CAC IEM CHU Y KHI LAP

uAt LAP CONTROL LEVER ASSEMBLY

1. Lay het chat dnh tren ren cac bu long bat control lever assembly.
2. Dung mot taro (M8 x 1.25) e lay i chat dnh ren cac lo bu
long trong control housing va lam sach no bang gio thoi.
3. Boi chat lam kn chuyen dung vao trong cac ren cua cac bolt bat
co lever assembly.
Chat lam kn quy nh:
Chat dnh ren 3M so 4170 hoac tng ng

4. Cac kch thc cua cac bu long thay oi theo cac v tr bat
chung, v vay ng lan lon chung khi lap.

Bu long ng knh x Chieu dai mm

A 8 x 23
B 8 x 22

uBt LAP DUST COVER

Lap dust cover e cho chung hng ve theo nh hnh minh hoa.

pha sau
22A-5 MANUAL TRANSMISSION- Transmission assembly

TRANSMISSION ASSEMBLY
THAO VA LAP

Thao tac trc khi thao Thao tac sau khi lap
Thao transmission control lever Lap propeller shaft
Xa transmission oil o transmission oil
Thao propeller shaft Lap transmission shift lever
Thao clutch cable Lap clutch cable
Kiem tra s hoat ong cua shift lever
Kiem tra s hoat ong cua speedometer

Cac bc thao
1. Back-up lamp switch connector 8. Exhaust pipe clamp mounting bracket
2. Earth cable connection Support the transmission with a
3. Speedometer cable connection transmission jack
4. Clutch cable connection 9. No. 2 crossmember assembly
5. Bell housing cover B
t u A
u t 10. Transmission assembly
A
t u 6. Starter motor
7. Exhaust pipe clamp mounting bolt

CAC IEM CHU Y KHI THAO

A
t u THAO STARTER MOTOR

Thao starter motor vi cac day ien cua starter motor van con c
noi vao, va gi chat no ben trong khoang ong c.
MANUAL TRANSMISSION - Transmission assembly 22A-6
B
u t THAO TRANSMISSION ASSEMBLY

Chu y
Khi thao transmission assembly ra khoi ong c, can than khong
rung lac hoac e manh, bi v lam nh the co the lam h phan
au cua main drive gear, pilot bearing, hoac clutch disc, v.v...

IEM CHU Y KHI LAP

uAt LAP TRANSMISSION ASSEMBLY

Cac kch c cua cac mounting bolt la khac nhau. V the phai bao
am rang khong lan lon chung.

Bu long ng knh x Chieu dai mm

A 10 x 65
B 10 X 40
C 8 x 55
D 10 x 60
E 6 x 12