Title of Calculation: Sizing of heating coil for the insulated tank

VKS MSS 3
Client: State Company For Oil Projects (SCOP) VKS MSS 2
Ref doc.: GAD for Fuel Oil Storare Dome Roof Tank VKS MSS 1
Ref Doc no.: 184-TK-13-M-01 Rev A Prep'd by App'd by Rev
1 (1) INPUT DATA
2 Content of the tank Fuel Oil
3 Diameter of Tank m 34
4 Height of the Tank m 12
5 Max height of the liquid m 10.5
6 Thickness of shell
7 sec-1 tank bottom to 2m mm 22
8 sec-2 next 2m mm 19
9 sec-3 & 4 next 4 m mm 15
10 sec-5 next 2m mm 11
11 sec-6 next 2 m mm 7
12 Material of the tank Carbon steel
13 Insulation on walls and top 2" thick rockwool
14 SG of fuel oil 0.96
15 Ambient temp deg C 20
16 Final temp of liquid deg C 100
17 Steam pressure at coil inlet kg/cm2(g) 7
18 Heatng time allowable days 3.0
19 (2) ASSUMED DATA
20 Density of Tank material kg/m3 7850
21 Specific heat of Tank material kJ/kg-C 0.5
22 Specific heat of Fuel Oil in tank kJ/kg-C 1.88
23 (3) CALCULATIONS
24 (i) Heat require for liquid
25 Volume of Fuel oil m3 9533
26 Mass of Fuel Oil kg 9151836
27 Temperature rise deg C 80
28 Heating time sec 259200
29 Heat required kW 5310
30 (ii) Heat require for Tank material
31 Volume of tank material m3 19
32 Mass of tank material kg 149251
33 Temperature rise deg C 80
34 Heat required kW 23
35 (iii) Heat loss from tank sides+top
36 Mean liquid temperature deg C 60
37 Temperature diff deg C 40
38 Heat Transfer Coeff (insulated tank) W/m2-C 2.3
39 Total surface area for heat loss m2 2190
40 Heat loss kW 201
41 (iv) Total heat transfer required kW 5535

Sizing of steam coil of insulated tank Rev 3 1 of 2

Title of Calculation: Sizing of heating coil for the insulated tank
VKS MSS 3
Client: State Company For Oil Projects (SCOP) VKS MSS 2
Ref doc.: GAD for Fuel Oil Storare Dome Roof Tank VKS MSS 1
Ref Doc no.: 184-TK-13-M-01 Rev A Prep'd by App'd by Rev
42 (v) Heat transfer area required
43 Steam pressure at coil inlet kg/cm2(g) 7
44 Temp at the steam deg C 169
45 Specific volume of steam m3/kg 0.243904
46 Mean liquid temperature deg C 60
47 Temp difference deg C 109
48 Heat Transfer Coeff for steam coil W/m2-C 100
49 Heat transfer area required m2 508
50 Inclusive of 10 % margin m2 559 559 559
51 Nominal dia of coil pipe inches 2 3 4
52 Sch of pipe mm 80 80 80 3
53 ID of pipe mm 49.2 73.7 97.2
54 Surface area per unit length m2/m 0.189 0.279 0.358
55 Length m 2955 2002 1560
56 (vi) Steam requirment, coil capacity, no. of coils
57 Specific enthalpy of evaporation kJ/kg 2049.8
58 Steam flowrate required kg/hr 9721 9721 9721
59 Max velocity in coil m/s 30 30 30
60 CSA of coil m2 0.0019012 0.004266 0.00742
61 Volumetric flow m3/hr 205 461 801
62 Specific volume of steam m3/kg 0.243904 0.243904 0.243904
63 Max steam possible kg/hr 842 1889 3286
64 No. of different coils required n 11.55 5.15 2.96 3
65
66 (4) CONCLUSION
67 1. Size of the coil - options ND 2" 3" 4"
68 2. No. of coils 12 5 3
69 3. No. of inlets for steam 12 5 3
70 4. No. of outlets for condensed steam 12 5 3
71 5. Length of each coil 246 400 520
72 6. Total length of coils 2952 2000 1560 3
73
74 (5) REMARKS
75 (i) The coil should slope towards outlet i.e. condensate side.
76 (ii) Coil should not be welded with support to allow expansion during start up.
77 (iii) Provide steam trap between control valve and tank inlet.
78

Sizing of steam coil of insulated tank Rev 3 2 of 2